This application claims priority to Japanese Patent Application No. 2015-181241 filed on Sep. 14, 2015, the entire contents of which are hereby incorporated by reference.
1. Technical Field
The present disclosure relates to a vehicle hydraulic device having a vane pump as the oil pressure source, and more particularly to a technique for enhancing the durability of a valve that applies a backpressure to vanes.
2. Description of Related Art
A vane pump driven by an engine has, inside a pump housing with a substantially elliptical inner peripheral cam surface, for example, a plurality of variable-displacement pump chambers that are defined by a rotor fitted on a rotating shaft and a plurality of vanes radially fitted into vane housing groves formed in the rotor. As the vanes rotate while being pressed against the inner peripheral surface of the pump housing, the volumes of the pump chambers vary and a discharge force is applied to a working fluid.
The force for pressing the vanes against the inner peripheral surface of the pump housing is derived from a rotational centrifugal force and a backpressure that presses the vanes against the inner peripheral surface of the pump housing inside the rotor, and the working fluid discharged from the vane pump is used to obtain this backpressure. However, if the rotation speed of the rotor is low at the start of the vane pump, even when the centrifugal force of the rotating vanes and the backpressure generated by the working fluid discharged from the vane pump are combined, the force that presses the vanes against the inner peripheral surface of the pump housing may be too small for the pump to start smoothly.
To address this problem, Japanese Patent Application Publication No. 10-196557 discloses a technique for preventing the backpressure inside a vane pump from decreasing while the vane pump is stopped. Specifically, in this vane pump, vane housing grooves provided inside the rotor and a discharge oil passage that supplies a working fluid discharged from the vane pump to an oil pressure control device communicate with each other through a backpressure oil passage. A check valve that opens only when the pressure on the vane pump side is equal to or higher than a predetermined value is provided on the downstream side from the communication point, i.e., on the side of an oil pressure control circuit that receives and consumes a supply of oil pressure from the vane pump. Thus, the proposed vane pump operates smoothly even at the start.
In the vane pump of JP 10-196557 A, when the pressure of the working fluid discharged from the vane pump to the valve becomes equal to or higher than the predetermined value, the check valve provided in the discharge oil passage extending from the vane pump to the oil pressure control circuit shifts from a closed state to an open state. However, the check valve is closed again when the oil pressure is lowered by the opening of the valve. Thus, the durability of the check valve may decline as the check valve opens and closes repeatedly.
Having been devised in the context of the above situation, the present disclosure provides a vehicle hydraulic device including a vane pump, in which a check valve is provided to allow the vane pump to operate smoothly even at the start and the durability of the check valve is improved.
According to one aspect of the present disclosure, a vehicle hydraulic device including a vane pump, an oil pressure control circuit and a check valve is provided. The vane pump is driven to rotate by an engine. The vane pump includes a pump housing, a plurality of vanes, and a rotor. The pump housing has an inner peripheral cam surface with an elliptical sectional shape. The plurality of vanes are provided inside the pump housing. The rotor provides vane housing grooves that house the plurality of vanes so as to be movable in a radial direction of the rotor. The oil pressure control circuit has a backpressure oil passage and a discharge oil passage. The backpressure oil passage is configured to supply a backpressure to the plurality of vanes inside the vane housing grooves. The discharge oil passage is configured to: (i) introduce a working fluid discharged from the vane pump, and (ii) supply the working fluid to a device other than the vehicle hydraulic device. The check valve is provided between the backpressure oil passage and the discharge oil passage. The check valve is configured to: (i) open when the oil pressure of the working fluid in the discharge oil passage discharged from the vane pump is higher than the oil pressure in the backpressure oil passage, and (ii) block the flow of the working fluid when the oil pressure of the working fluid in the discharge oil passage discharged from the vane pump is equal to or lower than the oil pressure in the backpressure oil passage.
According to another aspect of the present disclosure, a vehicle hydraulic device including a vane pump and an oil pressure control circuit is provided. The vane pump is driven to rotate by an engine. The vane pump includes a pump housing, a plurality of vanes, a rotor, and a check valve. The pump housing has an inner peripheral cam surface with an elliptical sectional shape. The plurality of vanes are provided inside the pump housing. The rotor provides vane housing grooves that house the plurality of vanes so as to be movable in a radial direction of the rotor. The check valve is configured to open to allow the flow of a working fluid and close to shut off the flow of the working fluid. The oil pressure control circuit has a backpressure oil passage, a discharge oil passage, and a check valve. The backpressure oil passage is configured to supply a backpressure to the plurality of vanes inside the vane housing grooves. The discharge oil passage is configured to introduce the working fluid discharged from the vane pump and supply the working fluid to a device other than the vehicle hydraulic device through the discharge oil passage. The check valve is interposed between the backpressure oil passage and the discharge oil passage. The check valve is configured to: (i) open when the oil pressure of the working fluid in the discharge oil passage discharged from the vane pump is higher than the oil pressure in the backpressure oil passage, and (ii) block the flow of the working fluid when the oil pressure of the working fluid in the discharge oil passage discharged from the vane pump is equal to or lower than the oil pressure in the backpressure oil passage.
If such a configuration is adopted, the check valve opens at the point in time when the oil pressure control circuit, to which the working fluid is supplied from the vane pump, has been filled with the working fluid and the oil pressure in the discharge oil passage communicating with the oil pressure control circuit has risen and exceeded the oil pressure in the backpressure oil passage. Thus, the check valve is prevented from opening and closing repeatedly, so that the durability of the check valve is improved.
Having been devised in the context of the above situation, the present disclosure provides a vehicle hydraulic device including a vane pump, in which a check valve is provided to allow the vane pump to operate smoothly even at the start and the durability of the check valve is improved.
According to one aspect of the present disclosure, a vehicle hydraulic device including a vane pump and an oil pressure control circuit, the vehicle hydraulic device further including a check valve, is provided. The vane pump is driven to rotate by an engine. The vane pump includes a pump housing, a plurality of vanes, and a rotor. The pump housing has an inner peripheral cam surface with an elliptical sectional shape. The plurality of vanes are provided inside the pump housing. The rotor provides vane housing grooves that house the plurality of vanes so as to be movable in a radial direction of the rotor. The oil pressure control circuit has a backpressure oil passage and a discharge oil passage. The backpressure oil passage is configured to supply a backpressure to the plurality of vanes inside the vane housing grooves. The discharge oil passage is configured to: (i) introduce a working fluid discharged from the vane pump, and (ii) supply the working fluid to a device other than the vehicle hydraulic device. The check valve is provided between the backpressure oil passage and the discharge oil passage. The check valve is configured to: (i) open when the oil pressure of the working fluid in the discharge oil passage discharged from the vane pump is higher than the oil pressure in the backpressure oil passage, and (ii) block the flow of the working fluid when the oil pressure of the working fluid in the discharge oil passage discharged from the vane pump is equal to or lower than the oil pressure in the backpressure oil passage.
According to another aspect of the present disclosure, a vehicle hydraulic device including a vane pump and an oil pressure control circuit is provided. The vane pump is driven to rotate by an engine. The vane pump includes a pump housing, a plurality of vanes, a rotor, and a check valve. The pump housing has an inner peripheral cam surface with an elliptical sectional shape. The plurality of vanes are provided inside the pump housing. The rotor provides vane housing grooves that house the plurality of vanes so as to be movable in a radial direction of the rotor. The check valve is configured to open to allow the flow of a working fluid and close to shut off the flow of the working fluid. The oil pressure control circuit has a backpressure oil passage, a discharge oil passage, and a check valve. The backpressure oil passage is configured to supply a backpressure to the plurality of vanes inside the vane housing grooves. The discharge oil passage is configured to: (i) introduce the working fluid discharged from the vane pump, and (ii) supply the working fluid to a device other than the vehicle hydraulic device through the discharge oil passage. The check valve is interposed between the backpressure oil passage and the discharge oil passage. The check valve is configured to: (i) open when the oil pressure of the working fluid in the discharge oil passage discharged from the vane pump is higher than the oil pressure in the backpressure oil passage, and (ii) block the flow of the working fluid when the oil pressure of the working fluid in the discharge oil passage discharged from the vane pump is equal to or lower than the oil pressure in the backpressure oil passage.
If such a configuration is adopted, the check valve opens at the point in time when the oil pressure control circuit, to which the working fluid is supplied from the vane pump, has been filled with the working fluid and the oil pressure in the discharge oil passage communicating with the oil pressure control circuit has risen and exceeded the oil pressure in the backpressure oil passage. Thus, the check valve is prevented from opening and closing repeatedly, so that the durability of the check valve is improved.
Features, advantages, and technical and industrial significance of exemplary embodiments will be described below with reference to the accompanying drawings, in which like numerals denote like elements, and wherein:
In the following, a first embodiment of a vehicle hydraulic device will be described in detail with reference to the drawings.
The vane pump 14 is driven by the rotation of an engine 15. The vane pump 14 has a first suction port 22 and a second suction port 24 through which the working fluid stored in an oil pan 18 is suctioned via an oil strainer 20, and a first discharge port 26 and a second discharge port 28 through which the suctioned working fluid is discharged to the outside of the pump. The vane pump 14 further has a first backpressure groove 62 and a second backpressure groove 64 that supply a backpressure to a plurality of vanes 81 that suction and discharge the working fluid. The working fluid is sent from the suction ports 22, 24 to the discharge ports 26, 28 through pump chambers P formed by the vanes 81.
A first discharge oil passage 30 and a second discharge oil passage 31, each functioning as the discharge oil passage, are connected to the first discharge port 26 and the second discharge port 28, respectively. The first discharge oil passage 30 and the second discharge oil passage 31 are further connected to a discharge oil passage 29, and serve as working fluid supply passages to the oil pressure control device 12 through which the working fluid discharged from the first discharge port 26 and the second discharge port 28 is pumped to the oil pressure control device 12.
A first backpressure oil passage 35 and a second backpressure oil passage 36, each corresponding to the backpressure oil passage, are connected to the first backpressure groove 62 and the second backpressure groove 64, respectively. A check valve 90 is provided between the first and second discharge oil passages 30, 31 and the first and second backpressure oil passages 35, 36.
A suction oil passage 34 connects the first and second suction ports 22, 24 of the vane pump 14 and the oil pan 18 to each other via the oil strainer 20 such that the working fluid stored in the oil pan 18 is suctioned into the first suction port 22 and the second suction port 24. A return oil passage 32 returns the working fluid of the oil pressure control device 12 to the suction oil passage 34 of the vane pump 14.
The cam ring 70 has the inner peripheral cam surface 78 that is the inner peripheral surface with a substantially elliptical sectional shape. The rotor 74 includes a plurality of slits 80, corresponding to the vane housing grooves, that are formed over the entire axial length of the outer peripheral surface, radially from a center part in the radial direction toward the outer peripheral surface at regular intervals in the circumferential direction, and the plurality of rectangular, plate-shaped vanes 81 that are fitted into the slits 80. Since the slits 80 house the vanes, the slits 80 are also called vane housing grooves. The vane 81 is inserted into the slit 80 such that the side surfaces of the vane 81 in the circumferential direction of the rotor 74 can slide in the radial direction of the rotor 74 over an inner wall of the slit 80 facing the vane 81; that the side surfaces in the axial direction come into sliding contact with the other end surface of the side plate 37 and an inner wall surface of the pump cover, respectively; and that the radially outer end surface of the vane 81 can slide over the inner peripheral cam surface 78 of the cam ring 70.
When the rotor 74 is driven to rotate, the vane 81 is pushed out toward the radially outer side of the rotor 74 from the inner wall of the slit 80 under the backpressure from the first backpressure groove 62 and the second backpressure groove 64, so that the radially outer end surface of the vane 81 is pressed against the inner peripheral cam surface 78 of the cam ring 70 and, in this state, slides over the inner peripheral cam surface 78 in the rotation direction of the rotor 74. Thus, the plurality of pump chambers P are defined by the side surfaces of the adjacent vanes 81 facing each other in the circumferential direction, the inner peripheral cam surface 78, the outer peripheral surface of the rotor 74, the other end surface of the side plate 37, and the inner wall surface of the pump cover. Since the inner peripheral cam surface 78 has a substantially elliptical shape, as the rotor 74 makes one rotation, the vane 81 reciprocates twice inside the slit 80 in the radial direction of the rotor 74, so that the volume of the pump chamber P increases and decreases twice.
In the side plate 37 and the body 44, the pair of first suction port 22 and second suction port 24 communicating with the pump chambers P, which increase in volume according to the rotation of the rotor 74, are formed across the pump shaft 76 so as to straddle both the side plate 37 and the body 44. In the side plate 37 and the body 44, the pair of first discharge port 26 and second discharge port 28 communicating with the pump chambers P, which decrease in volume according to the rotation of the rotor 74, are formed across the pump shaft 76 so as to straddle both the side plate 37 and the body 44. The first discharge port 26 is located on the front side in the rotation direction of the rotor 74 relative to the first suction port 22. The second discharge port 28 is located on the front side in the rotation direction of the rotor 74 relative to the second suction port 24. It is also possible to form the ports 22, 24, 26, 28 only in the side plate 37, instead of forming these ports so as to straddle both the side plate 37 and the body 44.
The side plate 37 communicates with the inner peripheral ends of the slits 80, into which the vanes 81 defining the pump chambers P are fitted, between the first suction port 22 and the first discharge port 26. The first backpressure groove 62 and the second backpressure groove 64 that supply a backpressure for pressing the vanes 81 against the inner peripheral cam surface 78 are formed in a semi-annular shape in the circumferential direction of the side plate 37. The first backpressure groove 62 and the second backpressure groove 64 communicate with the first backpressure oil passage 35 and the second backpressure oil passage 36, respectively.
When the vane pump 14 is started according to the driving of the engine 15 and the rotor 74 is rotated in the clockwise direction in
The check valve 90 is provided in the oil passage that connects the first and second backpressure oil passages 35, 36 and the first and second discharge oil passages 30, 31 to each other. The check valve 90 opens when the oil pressure of the working fluid in the discharge oil passages 30, 31 discharged from the vane pump 14 is higher than the oil pressure in the backpressure oil passages 35, 36, and the check valve 90 closes and blocks the flow of the working fluid when the oil pressure of the working fluid in the discharge oil passages 30, 31 discharged from the vane pump 14 is equal to or lower than the oil pressure in the backpressure oil passages 35, 36. In this way, the backpressure for pressing the radially outer end surfaces of the vanes 81 defining the pump chambers P of the vane pump 14 against the inner peripheral cam surface 78 of the cam ring 70 is maintained.
Thus, the check valve 90 is provided in the vehicle hydraulic device 10 of the first embodiment, which makes it possible to operate the vane pump 14 smoothly even at the start of the vane pump 14 by maintaining the oil pressure in the backpressure oil passages 35, 36 connected to the vane pump while the vane pump 14 is stopped. The check valve 90 opens when the oil pressure of the working fluid in the discharge oil passages 30, 31 discharged from the vane pump 14 is higher than the oil pressure in the backpressure oil passages 35, 36, and the check valve 90 closes and shuts off the flow of the working fluid when the oil pressure of the working fluid in the discharge oil passages 30, 31 discharged from the vane pump is equal to or lower than the oil pressure in the backpressure oil passages 35, 36. With such a check valve 90 provided between the backpressure oil passages 35, 36 and the discharge oil passages 30, 31, the oil pressure control device 12, to which the working fluid is supplied from the vane pump 14, is filled with the working fluid. Then, the check valve 90 opens at the point in time when the oil pressure in the discharge oil passages 30, 31 communicating with the oil pressure control device 12 has risen and exceeded the oil pressure in the backpressure oil passages. Thus, the check valve 90 is prevented from opening and closing repeatedly, so that the durability of the check valve 90 is improved.
Moreover, in the first embodiment, the check valve 90 is provided in the backpressure oil passages 35, 36 to which the working fluid is supplied at a lower flow rate, so that especially the torque loss of the vane pump 14 can be reduced during high-speed rotation of the vane pump 14 compared with when the check valve 90 is provided in the discharge oil passage 29 to which the working fluid is supplied at a higher flow rate.
Next, a second embodiment will be described. In the following second embodiment, those parts that have substantially the same functions as in the first embodiment will be denoted by the same reference signs and the detailed description thereof will be omitted. The vehicle hydraulic device 10 of the second embodiment is different from that of the first embodiment in that the check valve 90 is built inside a second side plate 40, and that a plurality of side plates, a first side plate 38, the second side plate 40, and a third side plate 42 having oil passages accompanying the check valve, are used. Therefore, only such differences in configuration will be described in detail using
The description of the structures and functions of the plurality of vanes 81 and the rotor 74 housed inside the cam ring 70, which are the same as described in the first embodiment, will be omitted. The oil passages inside the vane pump 14, and a first check valve 98 and a second check valve 99, each functioning as the check valve, will be described in the order from the suction to discharge of the working fluid, i.e., in the order of the cover 72, the first side plate 38, the second side plate 40, the third side plate 42, and the body 44.
Since the working fluid is sent to the pump chambers P through the first suction opening 46 of the cover 72 of
Thus, the vehicle hydraulic device 10 of the second embodiment is provided with the first check valve 98 and the second check valve 99, which makes it possible to operate the vane pump 14 smoothly even at the start of the vane pump 14 by maintaining the oil pressure in the first backpressure groove 62 and the second backpressure groove 64 inside the rotor 74 of the vane pump while the vane pump 14 is stopped.
The first check valve 98 and the second check valve 99 open at the point in time when the oil pressure control device 12, to which the working fluid is supplied from the vane pump 14 by the first check valve 98 and the second check valve 99, has been filled with the working fluid and the oil pressure in the discharge oil passages 30, 31 communicating with the oil pressure control device 12 has risen and exceeded the oil pressure in the backpressure oil passages 35, 36. Thus, the first check valve 98 and the second check valve 99 are prevented from opening and closing repeatedly, so that the durability of the first check valve 98 and the second check valve 99 is improved.
Moreover, when the first check valve 98 and the second check valve 99 are provided in the first bypass passage 82b and the second bypass passage 84b to which the working fluid is supplied at a lower flow rate, especially the torque loss of the vane pump 14 during high-speed rotation of the vane pump 14 can be reduced compared with when the check valve 90 is provided in the discharge oil passage 29 to which the working fluid is supplied at a higher flow rate.
While the present embodiments have been described above in detail with reference to the drawings, the present disclosure can also be implemented in other embodiments, and various modifications can be added within the scope of the disclosure.
For example, in the vane pump 14 of the first embodiment and the second embodiment, the cam ring 70 having the inner peripheral cam surface 78 is fitted in the recess 16 of the body 44. However, the present embodiments are not limited thereto, and, for example, the cam ring may be omitted by forming the inner peripheral cam surface 78, facing the outer peripheral surface of the rotor 74, directly on the inner peripheral surface of the recess 16 of the body 44.
Although the vane pump of the second embodiment is provided with the two check valves 98, 99, the present embodiments are not limited thereto and the number of the check valves may be one or more than two.
The vane pump of the second embodiment has been described with three types of side plates, but the present embodiment is not limited thereto. For example, it is also possible to omit the first side plate by machining the backpressure grooves 63a, 65a of the first side plate in the cover 72, or to omit the third side plate 42 and reduce the number of the side plates by machining the bypass grooves inside the body, instead of on the surface of the body as in the above embodiment. Alternatively, the number of the side plates may be increased to make the machining of the oil passage easier.
Number | Date | Country | Kind |
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2015-181241 | Sep 2015 | JP | national |