This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2018-020840, filed on Feb. 8, 2018 the entire contents of which are incorporated herein by reference.
The present invention relates to a vehicle lamp, and more particularly to a vehicle lamp that can reduce the occurrence of glare in the vicinity of an oblique cutoff line of a low-beam light distribution pattern.
As shown in
The rear lens unit 102 includes: a first light-entering surface 102a; a first light-exiting surface 102b opposite to the first light-entering surface 102a; an edge section 102c provided between the first light-entering surface 102a and the first light-exiting surface 102b (focal point F); and a reflection surface 102d extending rearward from the edge section 102c.
The edge section 102c includes: a first edge part e1a corresponding to a left cutoff line CL1a; a second edge part e2a corresponding to a right cutoff line CL2a; and a third edge part e3a corresponding to an oblique cutoff line CL3a connecting between the left cutoff line CL1a and the right cutoff line CL2a.
The reflection surface 102d includes: a first reflection surface r1a including the first edge part e1a; a second reflection surface r2a including the second edge part e2a; and a third reflection surface r3a including the third edge part e3a.
The third reflection surface r3a extends rearward from the third edge part e3a along a reference axis AXLo extending in a vehicle longitudinal direction. That is, the third reflection surface r3a is a surface parallel to the reference axis AXLo.
The front lens body 101 includes: a second light-entering surface 101a; and a second light-exiting surface 101b opposite to the second light-entering surface 101a.
When the light source 103 is turned on in the vehicle lamp 100 with the above-described configuration, light from the light source 103 enters the rear lens unit 102 through the first light-entering surface 102a, and exits, after being partially blocked by the reflection surface 102d, through the first light-exiting surface 102b together with reflected light from the reflection surface 102d. Then, the light from the light source 103 that exits through the first light-exiting surface 102b is condensed in the first direction due to the function of the first light-exiting surface 102b. The light from the light source 103 that has exited through the first light-exiting surface 102b then passes through a space Sa between the rear lens unit 102 and the front lens body 101, further enters the front lens body 101 through the second light-entering surface 101a, and exits through the second light-exiting surface 101b to be irradiated forward. Then, the light from the light source 103 that exits through the second light-exiting surface 101b is condensed in the second direction due to the function of the second light-exiting surface 101b. This forms the low-beam light distribution pattern.
Patent Literature 1: WO2015/178155
Simulation verification conducted by the present inventors, however, has showed that glare (see an area surrounded by a square Ga in
The reason why glare occurs in the vicinity of the oblique cutoff line CL3a is because a distance SA (see
The present invention has been made in view of the aforementioned circumstances, and an object of the present invention is to provide a vehicle lamp that can reduce the occurrence of glare in the vicinity of an oblique cutoff line of a low-beam light distribution pattern.
In order to achieve the object described above, an aspect of the present invention is a vehicle lamp comprising:
According to this aspect, there can be provided the vehicle lamp that can reduce the occurrence of glare in the vicinity of the oblique cutoff line of the low-beam light distribution pattern.
This is achieved by the third reflection surface being inclined with respect to the reference axis extending in the vehicle longitudinal direction.
A preferred mode in the above-described invention is characterized in that the third reflection surface is inclined with respect to the reference axis so that the light from the light source that has been internally reflected by the third reflection surface travels in a direction other than to a light-exiting surface of the rear lens unit.
A preferred mode in the above-described invention is characterized in that the rear lens unit includes a light-exiting surface through which the light from the light source that has been internally reflected by the third reflection surface exits.
A preferred mode in the above-described invention is characterized in that the rear lens unit includes an additional reflection surface that internally reflects the light from the light source that has been internally reflected by the third reflection surface, and the additional reflection surface is configured as a reflection surface that internally reflects the light from the light source that has been internally reflected by the third reflection surface in a direction such that the light from the light source that has been internally reflected by the third reflection surface is internally reflected once or a plurality of times by the light-exiting surface of the rear lens unit.
A preferred mode in the above-described invention is characterized in that the rear lens unit includes a light-blocking part that blocks the light from the light source that has been internally reflected by the third reflection surface.
A preferred mode in the above-described invention is characterized in that the third reflection surface is inclined with respect to the reference axis so that the light from the light source that has been internally reflected by the third reflection surface travels in a direction other than to the low-beam light distribution pattern.
A preferred mode in the above-described invention is characterized in that the rear lens unit is a lens unit that condenses the light from the light source that passes through the rear lens unit in a first direction, the front lens body is a lens unit that condenses the light from the rear lens unit that passes through the front lens body in a second direction orthogonal to the first direction, and at least one of a light-entering surface and a light-exiting surface of the front lens body is a cylindrical surface extending in the first direction.
Hereinafter, a vehicle lamp 10 that is an embodiment of the present invention will be described with reference to the accompanying drawings. Equivalent components in the figures are denoted by the same reference numerals, and overlapping description will be omitted.
The vehicle lamp 10 shown in
As shown in
The rear lens units 31A to 31B each have the same configuration and the light sources 40A to 40B each have the same configuration. Thus, the rear lens units 31A to 31B and the light sources 40A to 40B are referred to as a rear lens unit 31 and a light source 40, respectively, when their discrimination is not necessarily required.
The front lens body 20 is a lens unit extending in the predetermined direction (hereinafter, referred to also as a first direction). The front lens body 20 mainly serves to condense light from the rear lens unit 31 that passes through the front lens body 20 in a second direction orthogonal to the first direction.
The front lens body 20 is made of a transparent resin such as an acrylic or polycarbonate resin, and molded by injection molding. The predetermined direction is, for example, a direction inclined, as viewed from the top, at a sweepback angle θ1 with respect to a reference axis AX1 extending in a vehicle width direction as shown in
As shown in
The second light-entering surface 21 is, for example, a flat surface (e.g., a vertical surface). In order to condense light from the rear lens unit 31 that exits through the second light-exiting surface 22 in the second direction orthogonal to the first direction, the second light-exiting surface 22 is configured as a semi-cylindrical surface (cylindrical surface) with a cylindrical axis thereof extending in the first direction (linearly).
As shown in
Whereas a single projection lens serves to condense light in the first direction and light in the second direction orthogonal to the first direction in common vehicle lamps, the two lenses (the front lens body 20 and the rear lens unit 31) that constitute a projection lens serve to condense light in the first direction and light in the second direction orthogonal to the first direction in this embodiment. More specifically, the rear lens unit 31 mainly serves to condense light in the first direction and the front lens body 20 mainly serves to condense light in the second direction in this embodiment.
The light source 40 is a semiconductor light-emitting element such as an LED or an LD, including a rectangular (1 mm square, for example) light-emitting surface. The light source 40 is mounted on a substrate K1 with the light-emitting surface facing forward (the front). The substrate K1 is attached to a housing (not shown), for example, by means of screw clamping, for example.
The rear lens unit 31 includes: a first light-entering surface 31a; a first light-exiting surface 31b opposite to the first light-entering surface 31a; an edge section 31c provided between the first light-entering surface 31a and the first light-exiting surface 31b (focal point F); a reflection surface 31d extending rearward from the edge section 31c; and an extended surface 31e extending downward from the edge section 31c. The rear lens unit 31 mainly serves to condense light from the light source 40 that passes through the rear lens unit 31 in the first direction. The rear lens unit 31 is made of a transparent resin such as an acrylic or polycarbonate resin, and molded by injection molding.
The light from the light source 40 that has entered the rear lens unit 31 through the first light-entering surface 31a is condensed toward the edge section 31c for at least the vertical direction (the up-and-down direction in
In order to condense light from the light source 40 that exits through the first light-exiting surface 31b in the first direction, the first light-exiting surface 31b is configured as a semi-cylindrical surface (cylindrical surface) with a cylindrical axis thereof extending in the second direction, for example.
As shown in
The first edge part e1 corresponding to the left cutoff line CL1 is disposed at a position one level higher than the second edge part e2 corresponding to the right cutoff line CL2 with respect to the vertical direction (in the case of the right-hand traffic). The third edge part e3 is inclined at an angle of 45° with respect to the first edge part e1 (and the second edge part e2). Note that the third edge part e3 may be inclined at an angle of 15° with respect to the first edge part e1 (and the second edge part e2). Note that a horizontally-reversed edge section 31c is employed in the case of the left-hand traffic.
The reflection surface 31d is provided between the edge section 31c and a rear end (the first light-entering surface 31a) of the rear lens unit 31 (see
As shown in
Specifically, as shown in
Note that the third reflection surface r3 only needs to be inclined at the predetermined angle θ3 with respect to the reference axis AXLo and the length of the third reflection surface r3 starting from the third edge part e3 (the length along the straight line L shown in
It is conceivable that the light Ray1 from the light source 40 that has been internally reflected by the third reflection surface r3 is caused to exit through a light-exiting surface 31f provided in the rear lens unit 31, for example, as shown in
It is also conceivable that the light Ray1 from the light source 40 that has been internally reflected by the third reflection surface r3 is caused to be internally reflected by an additional reflection surface 31g provided in the rear lens unit 31 and the first light-exiting surface 31b of the rear lens unit 31 in this order, for example, as shown in
It is also conceivable that the light Ray1 from the light source 40 that has been internally reflected by the third reflection surface r3 is blocked by a light-blocking part 31h provided in the rear lens unit 31, for example, as shown in
As described above, the third reflection surface r3 is inclined with respect to the reference axis AXLo and the light Ray1 from the light source 40 that has been internally reflected by the third reflection surface r3 travels in a direction other than to the first light-exiting surface 31b of the rear lens unit 31 (i.e., the light Ray1 is prevented from being incident on the first light-exiting surface 31b). Thus, the occurrence of glare can be reduced in the vicinity of the oblique cutoff line CL3 of the low-beam light distribution pattern PLo as shown in
When the light source 40 is turned on in the vehicle lamp 10 with the above-described configuration, light from the light source 40 enters the rear lens unit 31 through the first light-entering surface 31a, and exits, after being partially blocked by the reflection surface 31d, through the first light-exiting surface 31b together with reflected light from the reflection surface 31d (the first reflection surface r1 and the second reflection surface r2). Then, the light from the light source 40 that exits through the first light-exiting surface 31b is condensed in the first direction due to the function of the first light-exiting surface 31b. The light from the light source 40 that has exited through the first light-exiting surface 31b then passes through a space S1 between the rear lens unit 31 and the front lens body 20, further enters the front lens body 20 through the second light-entering surface 21, and exits through the second light-exiting surface 22 to be irradiated forward. Then, the light from the light source 40 that exits through the second light-exiting surface 22 is condensed in the second direction due to the function of the second light-exiting surface 22. This forms the low-beam light distribution pattern PLo.
In other words, a luminous intensity distribution formed in the vicinity of the edge section 31c by the light from the light source 40 that has entered the rear lens unit 31 is projected forward in an inverted manner by the rear lens unit 31 (the first light-exiting surface 31b) and the front lens body 20 that function as the projection lens. This forms the low-beam light distribution pattern PLo. The low-beam light distribution pattern PLo includes the cutoff line CL defined by the edge section 31c at the upper edge thereof.
As described above, in the formation of the low-beam light distribution pattern PLo, the light Ray1 from the light source 40 that has been internally reflected by the third reflection surface r3 travels in a direction other than to the first light-exiting surface 31b of the rear lens unit 31 as shown in
As just described, the light Ray1 from the light source 40 that has been internally reflected by the third reflection surface r3 (the light to be a cause of the occurrence of glare in the vicinity of the oblique cutoff line in the conventional techniques) travels in a direction other than to the first light-exiting surface 31b of the rear lens unit 31, and therefore does not exit through the first light-exiting surface 31b of the rear lens unit 31. Thus, the occurrence of glare can be reduced in the vicinity of the oblique cutoff line CL3 of the low-beam light distribution pattern PLo.
As described above, this embodiment can provide the vehicle lamp 10 that can reduce the occurrence of glare in the vicinity of the oblique cutoff line CL3 of the low-beam light distribution pattern.
This is achieved by the third reflection surface r3 being inclined with respect to the reference axis AXLo extending in the vehicle longitudinal direction.
That is, because of the third reflection surface r3 being inclined with respect to the reference axis AXLo extending in the vehicle longitudinal direction, the light Ray1 from the light source 40 that has been internally reflected by the third reflection surface r3 (the light to be a cause of the occurrence of glare in the vicinity of the oblique cutoff line in the conventional techniques) travels in a direction other than to the first light-exiting surface 31b of the rear lens unit 31, and therefore does not exit through the first light-exiting surface 31b.
Modifications will be described next.
While the example in which the flat surface (e.g., the vertical surface) is employed as the second light-entering surface 21 of the front lens body 20 and the semi-cylindrical surface (cylindrical surface) with the cylindrical axis thereof extending in the first direction is employed as the second light-exiting surface 22 has been described in the above-described embodiment, the present invention is not limited thereto.
For example, a semi-cylindrical surface (cylindrical surface) with a cylindrical axis thereof extending in the first direction may be employed as the second light-entering surface 21 of the front lens body 20, and a flat surface (e.g., a vertical surface) may be employed as the second light-exiting surface 22.
While the example in which the semi-cylindrical surface (cylindrical surface) with the cylindrical axis thereof extending in the second direction is employed as the first light-exiting surface 31b of the rear lens unit 31 has been described in the above-described embodiment, the present invention is not limited thereto.
For example, a convex lens surface that is convex toward the front of the vehicle may be employed as the first light-exiting surface 31b of the rear lens unit 31.
The numerical values shown in the above-described embodiment are all given by way of example, and it is obvious that appropriate different numerical values can be used instead.
The above-described embodiment is, in every respect, merely an example. The present invention should not be limited by the description of the above-described embodiment. The present invention can be implemented in other various ways without departing from its spirit or major characteristics.
Number | Date | Country | Kind |
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2018-020840 | Feb 2018 | JP | national |
Number | Name | Date | Kind |
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20110122637 | Futami | May 2011 | A1 |
20160102831 | Okubo | Apr 2016 | A1 |
20170211771 | Nishimura et al. | Jul 2017 | A1 |
Number | Date | Country |
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2015178155 | Nov 2015 | WO |
Number | Date | Country | |
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20190242545 A1 | Aug 2019 | US |