The present disclosure relates to lamps, and more specifically to lighting circuits used in vehicles.
Modern vehicle lamps, particular those mounted on the vehicle exterior which utilize light emitting diodes (LEDs) as the light source, are typically composed of multiple light emitting elements or LEDs in a single housing. It is important for the operator to be made aware if one or more LEDs in a lamp have failed, so that corrective measures can be taken to replace the faulty lamp or associated components. However, if a single or even multiple individual LEDs in a lamp malfunctions, the overall drop in current or voltage may not be enough to trigger traditional lamp failure warning circuitry and also may not be noticeable during visual inspection. Furthermore, if the LEDs are being driven by a constant current source, failure of one LED may cause excess current to be directed to the remaining LEDs, potentially causing damage or further failures.
One option for detecting LED failures in such vehicle lamps is to include microprocessors in the lamp housing or lighting circuit which have been programmed and connected to sense the current through the individual LEDs. However, this approach is often cost prohibitive due to the extensive software development and testing operations that are typically required. There are also some LED driver integrated circuits in the market which provide an outage detection feature, although these devices are typically confined to a single lighting arrangement with respect to the number of parallel LED branches that can be monitored or the number of failed LED branches that will trigger an outage indicator signal to be produced.
Thus, there is a need for improvement in this field.
The invention is set forth by the claims and only the claims. Generally, it can be summarized as an outage detection circuit which provides outage detection for individual LED branches connected in parallel in a vehicle lamp. The outage detection circuit includes, but is not limited to, a plurality of parallel branches connected at a common positive reference node, with the parallel branches comprising a branch resistor and a branch switching device connected in series. A current source is connected to the positive reference node and configured to deliver a substantially constant current to the positive reference node. A zener diode or other voltage monitoring device is provided having a cathode connected to the positive reference node and an anode connected to an outage detection output node. The branch switching devices have a control input connected to a cathode of a corresponding one of the plurality of LEDs. The switching devices, which may optionally comprise transistors, are configured to interrupt current flow through a corresponding branch resistor when a corresponding LED fails open. When a predetermined number of LEDs fail open, the voltage at the positive reference node will rise above the breakdown voltage of the zener diode, thereby triggering the zener diode to supply current to the outage detection output node. This current may optionally be directed to other vehicle subsystems as an outage detection or indication signal. The current may also optionally be directed to an output switching device which will shunt current from the power supply to ground and blow a fuse associated with the lamp or lighting circuit, thereby disabling all of the LEDs in the lamp.
The invention solves the problem of providing outage detection for individual LEDs branches connected in parallel using a simple, cost effective and easily customizable design. Further forms, objects, features, aspects, benefits, advantages, and embodiments of the present invention will become apparent from the detailed description and drawings provided herewith.
For the purpose of promoting an understanding of the principles of the invention, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Any alterations and further modifications in the described embodiments, and any further applications of the principles of the invention as described herein are contemplated as would normally occur to one skilled in the art to which the invention relates. Certain embodiments of the invention are shown in great detail, although it will be apparent to those skilled in the relevant art that some features that are not relevant to the present invention may not be shown for the sake of clarity.
Referring to
Referring to
In order to detect a failure condition of one or more of the LED branches 122, an outage detection circuit 132 is provided. In the embodiment of
A current source 142 is optionally connected between the main incoming voltage supply 144 (e.g., a stop, turn, or tail marker signal from the vehicle) and the positive reference node 136 to supply a substantially constant current into positive reference node 136 and through the parallel combination of detection branches 134. Resistor 152 may optionally be connected between the current source 142 and reference node 136.
The LED branches 122 are optionally connected to corresponding control inputs of the branch switching devices as shown. In the illustrated embodiment, the control inputs comprise the base 139 of the transistors 140. Resistors 146a and b are optionally connected between a base 139 and a node between the LEDs 124 and blocking diodes 130 as shown.
A voltage monitoring device, such as zener diode 148, is optionally connected as shown in a reverse bias fashion across the positive reference node 136 and a detection output node 150. In other words, the cathode of the zener diode 148 is connected to the positive reference node 136 and the anode of the zener diode 148 is connected to the detection output node 150. The zener diode 148 is configured to only conduct current when the voltage at the positive reference node 136 rises beyond a predetermined threshold (e.g., the specified breakdown voltage of the zener diode 148). It shall be understood that while a zener diode is used to monitor the voltage at the positive reference node 136 in the illustrated embodiment, other types of voltage monitoring devices may be used as well.
When power is supplied to the circuit from the vehicle via node 144 (typically 12 or 24 volts, although other voltages may be use) to illuminate the LEDs 124, the current source 125 provides current to the LED branches 122. If both of the LEDs 124 are operating properly, current will flow through the LED branches 122 and a portion of the current through each branch 122 will be directed to the base 139 of a corresponding transistor 140 via resistors 146, thereby turning on the corresponding transistor 140 (in saturation mode). The series combination of each diode 126 and the resistor 126 provide the required turn-on base-emitter voltage to the transistors 140. Because the emitters of the transistors 140 are connected to ground as shown, the collectors of the transistors 140 are also shorted to ground when the transistors are in saturation mode. Since the collectors of transistors 140 are shorted to ground, the resistors 138 are also grounded.
When both of the resistors 138 are grounded (i.e., both of the LED branches 122 are operational), the parallel combination of resistors 138a and b, collectively in series with the resistor 152, forms a voltage divider network. Therefore, the resistors 138a, 138b, and 152 and current source 142 can be chosen such that a specific voltage results at positive reference node 136 when both LEDs 124 are functioning properly. The zener diode 148 is specified to have a reference voltage (also referred to as the breakdown voltage) which is above the voltage at the reference node 136 when both LEDs 124 are functioning properly. Therefore, when both LEDs 124 are functioning, the zener diode 148 will not conduct any appreciable current to a detection load connected between the detection output node 150 and ground 128.
However, if one of the LEDs 124 fails open, there will be no current flow through the respective branch 122 and likewise no current will be directed to the base 139 of the corresponding transistor 140. Therefore, the transistor 140 corresponding to the failed LED branch 122 will turn off. This in turn breaks the ground path of the corresponding resistor 138 connected to the particular transistor 140. For example, in the embodiment of
Turning to
As described above, when all of the resistors 238 are grounded (i.e., all of the LED branches 222 are operational), the parallel combination of resistors 238 forms a resistor divider network. In the embodiment of
With continued reference to
However, if two LED branches 222 fail open, only two of the resistors 238 will still be connected to ground. In this case, the effective resistance of the two remaining 4.7 kilohm resistors is now 2.35 kilohms. With the still constant current of 5 mA being supplied by the current source 142 to the positive reference node 236, the voltage at the positive reference node 236 increases to 11.75 volts, which is now higher than the breakdown voltage of the zener diode 248. The zener diode 248 will therefore begin conducting current to the detection output node 250. More specifically, 9.1 volts (the specified zener reference voltage) develops across the zener diode 248, and the remaining 2.65 volts develops across output detection node 250 and ground 228. This 2.65 volt output voltage can be used to drive further detection circuitry as discussed above.
As one example shown in the embodiment of
Capacitors 245 and 263 may be optionally connected as shown to provide an initial delay in the outage detection circuitry upon startup of the lamp and avoid false outage indication. More specifically, capacitor 245 will delay turn-on of the current supply 242, and thereby delaying any voltage from being generated at the output detection node 250. Likewise, capacitor 263 will delay current from reaching the gate 255 of the MOSFET 256, thereby delaying the fuse from breaking until the circuit has reached a steady state condition.
As mentioned above, the above circuits can be configured to trigger the outage detection if any selected number of LED branches fail open. As one example, such adjustments can be made by changing the values used for resistors 238 and/or the specified breakdown voltage of the selected zener diode 248.
It shall be understood that the components of circuits 120, 220 or 320 may be included within a single housing, such as a vehicle lamp housing. Alternatively, certain components may be located in separate housings. As one non-limiting example, the components of the outage detection circuit 132, 232, or 332 may be located in a separate housing from the LEDs 124,224,324 and current sources 125,225,325. As another non-limiting example, the components of the outage detection circuit 132, 232, or 332 may be located in the same housing as the LEDs 124,224,324 and current sources 125,225,325.
The term “anode” here means a terminal of a diode through which current enters the diode when the diode is forward biased.
The term “base” here means the control terminal of a bipolar junction transistor that controls the conductivity of the channel between the collector and emitter.
The term “branch” here means an electrical path through one or more electrical components which are connected in series.
The term “cathode” here means a terminal of a diode through which current leaves the diode when the diode is forward biased.
The term “collector” here means the terminal of a bipolar junction transistor into which a switched current enters when the transistor is forward biased.
The term “constant current source” here means an electrical device which is capable of supplying a substantially constant level of current through another electrical component or electrical path within a given circuit.
The term “control input” here means an input terminal of a device where the signal received at the terminal determines the functionality of the device. Some examples include the base of an NPN bipolar junction transistor and the gate of a MOSFET transistor.
The term “diode” here means a two terminal electrical device which allows current to flow in a one direction, but prevents current from flowing in the opposite direction. Examples include p-n silicon junction diodes, light emitting diodes, Schottky diodes, and Zener diodes, to name a few.
The term “drain” here means the terminal of a field effect transistor out of which a switched current leaves the transistor when the transistor is forward biased.
The term “emitter” here means the terminal of a bipolar junction transistor out of which a switched current leaves the transistor when the transistor is forward biased.
The term “fail open” here means to stop conducting current due to an internal component failure.
The term “fuse” here means a safety device a material that melts and breaks an electric circuit if the current through the material exceeds a specified safe level.
The term “gate” here means the control terminal of a field-effect transistor that controls the conductivity of the channel between the source and drain.
The term “LED” here means light emitting diode, including single diodes as well as arrays of LED's and/or grouped light emitting diodes. This can include the die and/or the LED film or other laminate, LED packages, said packages may include encapsulating material around a die, and the material, typically transparent, may or may not have color tinting and/or may or may not have a colored sub-cover. An LED can be a variety of colors, shapes, sizes and designs, including with or without heat sinking, lenses, or reflectors, built into the package.
The term “light” here means light which is visible to the naked human eye.
The term “node” here means an electrical junction between two or more electrical components, wherein the voltage at all physical points within the node is substantially equal.
The term “parallel” here means an electrical connection of two or more components where the voltage across the input and output terminals of the components is equal.
The term “resistor” here means a device having a resistance to the passage of electrical current.
The term “series” here means an electrical connection of two or more components where current passes through the first component and into the second component, and where the current passing through the two components is the same.
The term “source” here means The term “drain” here means the terminal of a field effect transistor into which a switched current enters the transistor when the transistor is forward biased.
The term “switching device” here means a device which is capable of dynamically allowing or interrupting current flow.
The term “vehicle” here means a self-propelled or towed device for transportation, including without limitation, car, truck, bus, boat, tank or other military vehicle, airplane, truck trailer, truck cab, boat trailer, other trailer, emergency vehicle, and motorcycle.
The term “voltage monitoring device” here means an electrical device which is capable of monitoring the voltage across and two electrical nodes. One example of such a device is a zener diode.
The term “zener diode” here means a diode which allow current to flow in a first direction, blocks current flow in the opposite direction up to a specified reference voltage, and allows current to flow in said opposite direction beyond said specified reference voltage.
Articles and phases such as, “the”, “a”, “an”, “at least one”, and “a first”, are not limited to mean only one, but rather are inclusive and open ended to also include, optionally, two or more of such elements. In terms of the meaning of words herein, literally different elements or words in dependent claims are not superfluous, and have different meaning and are not to be imported or implied or synonymous with elements or words in the claims from which they depend.
The language used in the claims and the written description and in the above definitions is to only have its plain and ordinary meaning, except for terms explicitly defined above. Such plain and ordinary meaning is defined here as inclusive of all consistent dictionary definitions from the most recently published (on the filing date of this document) general purpose Webster's dictionaries and Random House dictionaries.
While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred embodiment has been shown and described and that all changes, equivalents, and modifications that come within the spirit of the inventions defined by following claims are desired to be protected. All publications, patents, and patent applications cited in this specification are herein incorporated by reference as if each individual publication, patent, or patent application were specifically and individually indicated to be incorporated by reference and set forth in its entirety herein.
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