1. Field
Embodiments relate to an oven for heating food. More specifically, embodiments relate to a vehicle oven having an optimized water vapor injector.
2. Related Art
Conventional ovens for use in vehicles, such as aircraft, typically have water vapor injectors integrated with the heating elements. This leads to excessive water usage and chalk accumulation on the heating element, thereby reducing the lifetime of the heating element.
According to an embodiment, an oven heating element assembly includes: a heating element operable to heat air that flows across the heating element, a fan operable to cause air to flow across the heating element, and a water vapor injector. The water vapor injector is operable to inject mist into the air heated by the heating element to facilitate the mist being converted to steam by the heated air.
The water vapor injector may be disposed in a location on an opposite side of the heating element from the fan whereby heated air flows proximate the water vapor injector after having flowed across the heating element.
The oven heating element assembly may further include a compartment in which the oven heating assembly is installed, wherein the heating element is operable to heat air within the compartment, and the water vapor injector is disposed in a location of the compartment proximate where heated air flows.
The compartment may further include a wall at which the heating element, the fan, and the water vapor injector are installed.
The heating element may include an electrical heating element that heats when electrical current is passed therethrough.
The heating element may include a plurality of electrical heating elements proximate one another.
The heating element may encircle a majority of the fan and the fan may blow air across a majority of the heating element that encircles the fan.
The water vapor injector may include a nebulizer.
The heating element may heat the air to a temperature above the boiling point of water.
The water vapor injector may be disposed in a location to inject water vapor into heated air that is at a temperature above the boiling point of water.
According to another embodiment, a method of injecting water vapor into an oven includes heating a heating element of the oven to a temperature above the boiling point of water, causing air to flow across the heated heating element by a fan, heating the air that flows across the heated heating element by the heating element to a temperature above the boiling point of water, injecting mist into the heated air by a water vapor injector, and converting the mist to steam by the heated air.
According to another embodiment, an oven includes a compartment; a heating element disposed in the compartment, the heating element operable to heat air that flows across the heating element; a fan disposed proximate the heating element and operable to cause air to flow across the heating element; and a water vapor injector operable to inject mist into the air heated by the heating element to facilitate the mist being converted to steam by the heated air.
While the exemplary embodiments described herein are presented in the context of an oven for an aircraft galley, these embodiments are exemplary only and are not to be considered limiting. The embodiments of the apparatus are not limited to ovens for use in an aircraft galley. The ovens may be used for various applications including, but not limited to, cooking or heating food. Various embodiments may be used in any vehicle, including aircraft, spacecraft, ships, buses, trains, recreational vehicles, trucks, automobiles, and the like. Embodiments of the apparatus may also be used in homes, offices, hotels, factories, warehouses, garages, and other buildings where it may be desirable to have increased reliability and lower cost of heating element assemblies. In general, the embodiments may be used in any location or application in which it may be desirable to have increased reliability and lower cost of heating element assemblies.
Exemplary embodiments will be explained in more detail with reference to the attached drawings in which the embodiments are illustrated as briefly described below.
The water vapor injector 180 injects water 185 into the oven compartment in which the heating element assembly 170 is installed by spraying water 185 onto the fan 190 encircled by the first, second, and third heating elements. The water 185 may be sprayed at one of a variety of different locations of the fan 190—three potential locations are shown in
Because the water spray 193 and liquid water droplets physically touch the first, second, and third heating elements of
The water vapor injector 210 may be disposed in a location on an opposite side of the heating elements from the fan 290 whereby heated air flows proximate the water vapor injector 210 after having flowed across the heating element. In other embodiments, the water vapor injector 210 may be disposed in a location on a same side of the heating elements as the fan 290, such as below, on, or proximate the heating element assembly 220. The water vapor injector 210 may inject mist 213 into airflow 295 created by the fan 290 and heated by the first, second, and third heating elements. The mist 213 may be heated in the heated airflow 295 until the mist 213 changes state to the vapor phase to become steam 215 without the mist 213 physically touching the heating elements or the fan.
Although the water vapor injector 210 is illustrated as being installed to the left of the heating element assembly 220, this should not be construed as limiting. In various embodiments, the water vapor injector 210 may be placed in other or multiple locations independent of the shape or placement of the heating element assembly 220 to optimize formation and distribution of steam 215 in the oven compartment 200. In contrast to the water vapor injector 180, the placement of the water vapor injector 210 is more flexible.
The water vapor injector 210 may include a nozzle coupled with a water source such that mist 213 is controllably injected into the oven compartment 200 using a nebulizer or solenoid powered valves and the nozzle. The heated airflow 295 from the fan 290 quickly heats the mist 213 injected by the water vapor injector 210 to create steam 215. The mist 213 from the water vapor injector 210 is converted to steam 215 by the heated airflow 295 that flows across the heating elements in the heating element assembly 220, rather than by the heating elements directly as in
The water vapor injector 210 reduces water usage compared to the conventional water vapor injector 180, and also prevents chalk accumulation on the heating elements because the water vapor injector 210 does not cause mist or water droplets to spray directly onto the heating elements in contrast to the conventional water vapor injector 180. Because the fineness of the mist 213 facilitates the mist 213 being converted to steam 215 by the heated airflow 295 without touching the heating element assembly 220 first, the heating element assembly 220 does not have the problems of the heating element assembly 170 in this regard. In various embodiments, other factors that may contribute to prevention of problems in the heating element assembly 220 similar to those of the heating assembly 170 include distance between the first, second, and third heating elements of
In addition, the water vapor injector 210 may be more easily cleaned, serviced, and replaced than the water vapor injector 180 of
In a step 320, air is blown across the heating element heated in step 310. The air may be blown by a fan, e.g., fan 290. The air may be blown in a direction from the fan toward the heating element whereby the majority of the air blown by the fan is blown across the heating element. The fan may blow the air outwardly from the fan and across the heating element that encircles the fan. The speed and direction of airflow through the fan may be set by a variably controlled electrical power used to drive a motor of the fan.
In a step 330, the heating element heats the air that flows across the heating element. The air may be heated by an incremental amount each time the air flows across the heating element as the air circulates within the oven, raising a temperature of the air each time the air flows across the heating element. The air may decrease in temperature as the air circulates through the oven before returning to the fan. The air that flows between the fan and the heating element may be at a temperature above the boiling point of water prior to being incrementally heated by the heating element during any given air circulation cycle. The amount by which the air temperature is increased by passing over the heating element may be determined by how hot the heating element is, which in turn may be determined by how much electrical current is passing through the heating element in the case of an electrical heating element.
In a step 340, mist is injected into the heated air. The mist may be injected by the water vapor injector 210. The mist may be injected away from the heating element, whereby the heated air contacts the mist after the heated air is heated by the heating element in step 330. The mist may be injected in the form of a mist or fine water droplets that provide a sufficiently large surface area relative to volume in order to reduce a time required to be converted into steam by the heated air to a sufficiently short duration to prevent the mist or fine water droplets from reaching the heating element. As such, the mist may be sufficiently fine such that the mist changes state to the vapor phase prior to reaching the heating element. A nebulizer or solenoid powered valves and a nozzle may be used to inject the mist into the heated air.
In a step 350, the mist injected into the heated air in step 340 is converted into steam by the heated air. The mist may be converted into steam quickly based on the fineness of the mist and the temperature of the heated air. A finer mist and hotter heated air both reduce a time required to convert the mist into steam. The mist may be converted into steam by the heated air away from the heating element, and therefore the heating element may not have any mineral deposits left behind by the mist when the mist is converted to steam.
The water vapor injector 420 may be an embodiment of the water vapor injector 210. The heating element 430 may be an embodiment of the heating elements having first and second ends 230 and 240, 250 and 260, and 270 and 280, respectively. The fan 440 may be an embodiment of the fan 290.
The controller 500 may include a processor 510 that performs computations according to program instructions, a memory 520 that stores the program instructions and other data used or generated by the processor 510, and a network interface 550 that includes data communications circuitry for interfacing to a data communications network 590 such as Ethernet, Galley Data Bus (GAN), or Controller Area Network (CAN). The processor 510 may include a microprocessor, a Field Programmable Gate Array, an Application Specific Integrated Circuit, or a custom Very Large Scale Integrated circuit chip, or other electronic circuitry that performs a control function. The processor 510 may also include a state machine. The controller 500 may also include one or more electronic circuits and printed circuit boards. The processor 510, memory 520, and network interface 550 may be coupled with one another using one or more data buses 580. The controller 500 may communicate with and control various sensors and actuators 570 of the oven via a control interface 560. The sensors and actuators of the control system 410 may be embodiments of the sensors and actuators 570 of
The controller 500 may be controlled by or communicate with a centralized computing system, such as one onboard an aircraft. The controller 500 may implement a compliant ARINC 812 logical communication interface on a compliant ARINC 810 physical interface. The controller 500 may communicate via the Galley Data Bus (e.g., galley networked GAN bus), and exchange data with a Galley Network Controller (e.g., Master GAIN Control Unit as described in the ARINC 812 specification). In accordance with the ARINC 812 specification, the controller 500 may provide network monitoring, power control, remote operation, failure monitoring, and data transfer functions. The controller 500 may implement menu definitions requests received from the Galley Network Controller (GNC) for presentation on a GNC Touchpanel display device and process associated button push events to respond appropriately. The controller 500 may provide additional communications using an RS-232 communications interface and/or an infrared data port, such as communications with a personal computer (PC) or a personal digital assistant (PDA). Such additional communications may include real-time monitoring of operations of the oven, long-term data retrieval, and control system software upgrades. In addition, the control interface 560 may include a serial peripheral interface (SPI) bus that may be used to communicate between the controller 500 and motor controllers within the oven.
A user may select a desired temperature for the oven compartment 200 using the control panel 540. The user may also select a desired humidity and/or pressure for the oven compartment 200 using the control panel 540. The controller 500 may control a temperature within the oven compartment 200 at a high level of precision according to the desired temperature. The controller 500 may also control a humidity within the oven compartment 200 at a high level of precision according to the desired humidity, and/or according to a desired pressure. For example, when the pressure drops below a threshold, additional water vapor may be injected into the oven compartment to increase the pressure. Therefore, quality of food cooked within the oven compartment 205 may be uniformly obtained according to the user-selected operational mode of the oven.
All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
For the purposes of promoting an understanding of the principles of the invention, reference has been made to the embodiments illustrated in the drawings, and specific language has been used to describe these embodiments. However, no limitation of the scope of the invention is intended by this specific language, and the invention should be construed to encompass all embodiments that would normally occur to one of ordinary skill in the art. The terminology used herein is for the purpose of describing the particular embodiments and is not intended to be limiting of exemplary embodiments of the invention. In the description of the embodiments, certain detailed explanations of related art are omitted when it is deemed that they may unnecessarily obscure the essence of the invention.
The apparatus described herein may comprise a processor, a memory for storing program data to be executed by the processor, a permanent storage such as a disk drive, a communications port for handling communications with external devices, and user interface devices, including a display, touch panel, keys, buttons, etc. When software modules are involved, these software modules may be stored as program instructions or computer readable code executable by the processor on a non-transitory computer-readable media such as magnetic storage media (e.g., magnetic tapes, hard disks, floppy disks), optical recording media (e.g., CD-ROMs, Digital Versatile Discs (DVDs), etc.), and solid state memory (e.g., random-access memory (RAM), read-only memory (ROM), static random-access memory (SRAM), electrically erasable programmable read-only memory (EEPROM), flash memory, thumb drives, etc.). The computer readable recording media may also be distributed over network coupled computer systems so that the computer readable code is stored and executed in a distributed fashion. This computer readable recording media may be read by the computer, stored in the memory, and executed by the processor.
Also, using the disclosure herein, programmers of ordinary skill in the art to which the invention pertains may easily implement functional programs, codes, and code segments for making and using the invention.
The invention may be described in terms of functional block components and various processing steps. Such functional blocks may be realized by any number of hardware and/or software components configured to perform the specified functions. For example, the invention may employ various integrated circuit components, e.g., memory elements, processing elements, logic elements, look-up tables, and the like, which may carry out a variety of functions under the control of one or more microprocessors or other control devices. Similarly, where the elements of the invention are implemented using software programming or software elements, the invention may be implemented with any programming or scripting language such as C, C++, JAVA®, assembler, or the like, with the various algorithms being implemented with any combination of data structures, objects, processes, routines or other programming elements. Functional aspects may be implemented in algorithms that execute on one or more processors. Furthermore, the invention may employ any number of conventional techniques for electronics configuration, signal processing and/or control, data processing and the like. Finally, the steps of all methods described herein may be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context.
For the sake of brevity, conventional electronics, control systems, software development and other functional aspects of the systems (and components of the individual operating components of the systems) may not be described in detail. Furthermore, the connecting lines, or connectors shown in the various figures presented are intended to represent exemplary functional relationships and/or physical or logical couplings between the various elements. It should be noted that many alternative or additional functional relationships, physical connections or logical connections may be present in a practical device. The words “mechanism”, “element”, “unit”, “structure”, “means”, and “construction” are used broadly and are not limited to mechanical or physical embodiments, but may include software routines in conjunction with processors, etc.
The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. Numerous modifications and adaptations will be readily apparent to those of ordinary skill in this art without departing from the spirit and scope of the invention as defined by the following claims. Therefore, the scope of the invention is defined not by the detailed description of the invention but by the following claims, and all differences within the scope will be construed as being included in the invention.
No item or component is essential to the practice of the invention unless the element is specifically described as “essential” or “critical”. It will also be recognized that the terms “comprises,” “comprising,” “includes,” “including,” “has,” and “having,” as used herein, are specifically intended to be read as open-ended terms of art. The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless the context clearly indicates otherwise. In addition, it should be understood that although the terms “first,” “second,” etc. may be used herein to describe various elements, these elements should not be limited by these terms, which are only used to distinguish one element from another. Furthermore, recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein.
This application claims the priority benefit of U.S. Provisional Patent Application No. 61/616,812 entitled “Vehicle Oven Having an Optimized Water Vapor Injector” and filed on Mar. 28, 2012, which is hereby incorporated herein by reference in its entirety.
Number | Date | Country | |
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61616812 | Mar 2012 | US |