This U.S. patent relates to and claims priority to corresponding Japanese Patent Application Serial No. 2011-029508, which was filed on Feb. 15, 2011, and the entire disclosure is incorporated herein by reference.
1. Field of the Invention
The present invention relates to a vehicle pole antenna, and more particularly to a vehicle pole antenna having a helical antenna element.
2. Description of the Related Art
A vehicle pole antenna is limited in terms of physical length, so that a helical antenna element capable of reducing an antenna's physical length as compared to an antenna effective length is generally used for the vehicle pole antenna. Further, the vehicle pole antenna is generally designed to have flexibility in consideration of a possibility that the antenna itself collides with an object. However, if the vehicle pole antenna having the helical antenna element bends due to collision, a winding pitch of the helical antenna element may be shifted to change the antenna effective length thereof, which may result in a change of electrical characteristics.
To solve the above problem, Patent Document 1 discloses a helical antenna in which a coated wire obtained by coating a core wire with an insulating coating material is helically and closely wound and in which a winding pitch thereof is determined by the thickness of the coating material. With this configuration, the winding pitch can be kept constant even when the antenna bends.
Patent Document 2 discloses a vehicle pole antenna including an antenna element which has a helical antenna element constructed by inserting a helical coil with elasticity into a helical groove of a rod and in which a coil spring is provided between the rod and a base side element metal fitting. With this configuration, the antenna element can bend at the coil spring part to prevent the winding pitch thereof from being changed to reduce a change of electrical characteristics and to remove bending tendency.
The pole antenna of the above Patent Document 1 has a configuration in which the coated wire is closely wound and the winding pitch is determined by the thickness of the coating material, as described above. However, when the pole antenna bends, the helical antenna element is deformed and compressed to overlap adjacent coated wires with each other, with the result that the winding pitch is changed or that the bending tendency remains. Thus, a change in the electrical characteristics could not have been prevented.
In the case of the pole antenna of the above Patent Document 2, the coil spring is provided between the rod and the base side element metal fitting and thus the number of parts is increased not only to lead to an increase of cost but also to create a limit to a reduction in the antenna length. Further, in this approach, the helical groove needs to be formed, complicating the antenna structure.
In recent years, a reduction in the physical length of the vehicle pole antenna has been demanded for appearance reasons or in terms of a relationship with a rear hatch of a hatch back car. However, in the case of a complicated structure like the pole antenna of the above Patent Document 2, such a demand could not be made. Further, the following problem can be found even in the case of the structure like the pole antenna of the above Patent Document 1. That is, assume that a material with higher flexibility is adopted as the rod so as not to allow the bending tendency to remain. In this case, when the physical length of the vehicle pole antenna is made shorter, the bending degree is increased to increase a possibility of an occurrence of the change in the winding pitch.
The present invention has been made in view of the above situation, and an object thereof is to provide a vehicle pole antenna capable of reducing a change of the electrical characteristics caused due to the bending and capable of reducing the physical length of the antenna.
To attain the above object of the present invention, there is provided a vehicle pole antenna comprising: a rod with flexibility and insulation property, the rod having a concave portion at its base end surface; a helical antenna element which includes a coated wire wound around the rod and a winding density of which around a bending start point of the rod is lower than that at the other portions; a conductive joint having a convex portion to be fitted to the concave portion formed at the base end surface of the rod, the conductive joint being electrically connected with the helical antenna element and connected to the antenna support base; and a mast cover with flexibility and insulation property covering at least the helical antenna element.
The bending start point of the rod may be a portion adjacent to the leading end of the convex portion of the joint.
The helical antenna element may have a hook portion at a leading end thereof to be hooked onto a leading end surface of the rod.
The joint may have a fastened portion and an annular fastening portion between which the helical antenna element is held and fastened.
The fastened portion and/or the annular fastening portion may have a breaking portion for breaking up a coating material of the coated wire of the helical antenna element so as to allow the helical antenna element to be electrically connected to the joint.
The convex portion of the joint may be protruded more than the annular fastening portion in a direction toward an antenna leading end.
The mast cover may have, between itself and a leading end portion of the helical antenna element, a space into which the helical antenna element escapes.
The vehicle pole antenna of the present invention has an advantage that it can reduce a change of electrical characteristics caused due to bending and reduce the physical length of the antenna.
Preferred embodiments of the present invention will be described below with reference to the accompanying drawings.
The rod 10 has flexibility and insulation property. Specifically, the rod 10 is preferably made of, e.g., an urethane based material. Particularly, in the case where length of the pole antenna is made physically short, if the rod is poorly returned from a deformation, there is a possibility that the rod cannot be returned to its original shape after bending, so that elastomer made of a polyacetal material or a polypropylene material having high flexibility is preferably used to form the rod 10. A concave portion 11 is formed in an end surface of a base of the rod 10, i.e., the end surface of the pole antenna on the side near the vehicle. The diameter of the rod 10 is, for example, φ5.5 mm.
The helical antenna element 20 includes a coated wire wound around the rod 10. Specifically, a copper wire coated with, e.g., a polyurethane resin or a polyester resin is preferably used as the helical antenna element 20. The diameter of the coated wire of the helical antenna element 20 is, for example, φ0.8 mm. The helical antenna element 20 is basically closely wound, that is, wound in such a manner that there is no gap between adjacent coated wires. Thus, a winding pitch of the helical antenna element 20 is determined by the thickness of a coating material of the coated wire. In the helical antenna element 20 of the vehicle pole antenna according to the present invention, the winding density adjacent to a starting point from which the rod 10 bends is lower than the winding density at the other portions. The gap in this coarsely wound portion 25 is, for example, about 5 mm. This gap may appropriately be adjusted according to the flexibility of the rod 10.
When the rod 10 bends, the bending portion is a portion nearer to the base portion than to the leading end portion of the pole antenna. Specifically, a portion adjacent to the leading end of the joint 30 to be described later receives the greatest force, at which the rod 10 starts bending. In the present invention, the winding density adjacent to the bending start point is made coarse so as to allow the coarsely wound portion 25 to absorb a change of the helical antenna element 20 when the rod 10 bends. Thus, even when the rod 10 bends, the winding pitch at a closely wound portion of the helical antenna element 20 is less subject to change, thereby reducing a change of electrical characteristics due to the bending.
The joint 30 has conductivity and is connected to the antenna support base (not illustrated). The antenna support base is fixed to, e.g., a roof of the vehicle so as to support the vehicle pole antenna. Through the antenna support base, the helical antenna element 20 is electrically connected to an amplifier or a receiver provided inside the vehicle. The joint 30 is electrically connected with the helical antenna element 20. Further, the joint 30 has a convex portion 31 to be fitted to the concave portion 11 of the end surface of the base of the rod 10. The bending start point of the rod 10 is located adjacent to the leading end of the convex portion 31. Thus, the coarsely wound portion 25 of the helical antenna element 20 is preferably disposed adjacent to the convex portion 31 of the joint 30. Arbitrarily changing the length of the convex portion 31 allows the position of the bending start point of the rod 10 to be changed arbitrarily.
As described above, in the vehicle pole antenna according to the present invention, the helical antenna element 20 is not fixed relative to the rod 10, but configured to be freely moved to some extent in the longitudinal direction thereof. Further, the helical antenna element 20 is coarsely wound around the bending start point of the rod 10 at which it bends most prominently, so that even when the helical antenna element 20 is compressed, there is a space into which the helical antenna element 20 can escape. This can minimize the deformation such as the protrusion of the coated wire. Therefore, the helical antenna element 20 is configured to be moved freely to some extent in the longitudinal direction thereof with the winding pitch of the closely wound portion not changed so much. Even though the helical antenna element 20 is not fixed to the rod 10, it is preferably wound around the rod 10 with a certain degree of strength so as to prevent hitting sound between the rod 10 and the helical antenna element 20 from being generated due to vibration.
A fastened portion 33 may be formed in the joint 30. Referring again to
The following describes an electrical connection between the helical antenna element 20 and the joint 30. As a matter of course, soldering or the like may be used to electrically connect the helical antenna element 20 to the joint 30. However, adopting the following structure allows omission of the soldering process and provides a much more simple assembly. That is, a breaking portion threaded in, e.g., a helical fashion is formed in the fastened portion 33. When the annular fastening portion 35 is fastened, the coating material of the coated wire of the helical antenna element 20 is broken up by the breaking portion formed in the fastened portion 33, causing the breaking portion to be brought into contact with (bite into) a conductor wire under the coating material. As a result, the joint 30 and the helical antenna element 20 are electrically connected to each other. Although the breaking portion is formed in the fastened portion 33 of the joint 30 in the above example, the present invention is not limited to this, but the breaking portion may be formed on the inner surface of the annular fastening portion 35. Further alternatively, the breaking portion may be formed both in the fastened portion 33 and the annular fastening portion 35. In the case where the breaking portion is formed on the inner surface of the annular fastening portion 35, the annular fastening portion 35 is made to be electrically connected to the joint 30, thereby allowing the helical antenna element 20 to be electrically connected to the joint 30 through the annular fastening portion 35. Further, although the threaded breaking portion has been taken as an example, the breaking portion may be formed into a needle-like or flange-like structure as long as it can penetrate the coating material to electrically contact the coated wire. Further alternatively, the breaking portion may be formed so as to run in a direction opposite to the winding direction of the helical antenna element 20. This increases a contact area between the breaking portion and the coated wire, thereby ensuring more reliable electrical conduction.
The annular fastening portion 35 is preferably formed so as not to extend beyond the convex portion 31 of the joint 30 in the direction toward the pole antenna leading end and so as not to surround the coarsely wound portion 25 of the helical antenna element 20. That is, the convex portion 31 of the joint 30 is preferably protruded more than the annular fastening portion 35 in the direction toward the antenna leading end. In the case where the convex portion 31 of the joint 30 is so short that it is completely surrounded by the annular fastening portion 35, the bending start point of the rod 10 is located adjacent to the leading end side of the annular fastening portion 35. At this time, when the coarsely wound portion 25 of the helical antenna element 20 is centered around the leading end of the annular fastening portion 35, a part of the coarsely wound portion 25 is surrounded by the annular fastening portion 35 with the result that the coarsely wound portion 25 may be reduced in area due to the fastening force of the annular fastening portion 35. When the convex portion 31 of the joint 30 is protruded relative to the annular fastening portion 35, the bending start point of the rod 10 is located adjacent to the leading end of the convex portion 31. Thus, when the coarsely wound portion 25 is centered around this portion, the coarsely wound portion 25 is not surrounded by the annular fastening portion 35.
The mast cover 40 is provided so as to cover the helical antenna element 20 having the above configuration. The mast cover 40 has flexibility and insulation property. Specifically, like the rod 10, the mast cover 40 may be urethane-based elastomer. Between the helical antenna element 20 and a leading end portion, to provide a space 41 is preferable into which the helical antenna element 20 escapes when the helical antenna element 20 is extended in the longitudinal direction. More specifically, the space 41 is preferably provided between the inner surface of the leading end portion of the mast cover 40 and the leading end surface of the helical antenna element 20. When the rod 10 bends, tension force is applied to the helical antenna element 20 allowing the helical antenna element 20 to extend in the longitudinal direction of the pole antenna temporarily. At this time, if the space between the mast cover 40 and the leading end portion of the helical antenna element 20 is not provided, the adjacent coated wires of the helical antenna element 20 may overlap each other to be plastically deformed. Thus, by providing the space into which the helical antenna element escapes as illustrated in
The following describes another example of the vehicle pole antenna according to the present invention with reference to
Forming the hook portion 28 can prevent the helical antenna element 21 from being reduced in length as compared to the rod 10. That is, though the coarsely wound portion 25 is provided to the helical antenna element 21 of the vehicle pole antenna of the present invention, in the absence of the hook portion 28, the helical antenna element 21 may have the potential to be moved to the base side of the pole antenna by its own weight to crush the coarsely wound portion 25. The crush of the coarsely wound portion 25 may cause a change of the electrical characteristics. However, in the instance illustrated in
The hook portion 28 is not completely fixed to the rod 10 so as not to prevent the helical antenna element 21 from being temporarily extended in the longitudinal direction of the pole antenna when the rod 10 bends. This can prevent an occurrence of the plastic deformation of the helical antenna element due to the bending of the pole antenna.
The vehicle pole antenna of the present invention is not limited to the above illustrated examples, but may be variously modified within the scope of the present invention.
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