The present application is related to U.S. provisional applications, Ser. No. 62/508,007, filed May 18, 2017, Ser. No. 62/477,575, filed Mar. 28, 2017, and Ser. No. 62/454,215, filed Feb. 3, 2017, which are hereby incorporated herein by reference in their entireties.
The present invention relates generally to a vehicle sensing system for a vehicle and, more particularly, to a vehicle sensing system that utilizes one or more sensors at a vehicle to provide a field of sensing at or around the vehicle.
Use of imaging sensors or ultrasonic sensors or radar sensors in vehicle sensing systems is common and known. Examples of such known systems are described in U.S. Pat. Nos. 8,013,780 and 5,949,331 and/or U.S. publication No. US-2010-0245066 and/or International Publication No. WO 2011/090484, which are hereby incorporated herein by reference in their entireties.
The present invention provides a driver assistance system or sensing system for a vehicle that utilizes a sensor module disposed at the vehicle to sense a respective region exterior of the vehicle, with the sensor module comprising at least one of a Lidar (Light Detection And Ranging) sensor, a visual camera sensor, an near infrared camera sensor, a far infrared camera sensor and a RADAR sensor disposed outbound in a housing. The sensor module includes a housing having a mounting portion and a cover portion, with the mounting portion configured to attach at a portion of the equipped vehicle such that the cover portion is at an exterior of the vehicle. The cover portion is removably attached at the mounting portion and includes tamper resistant attaching elements such that an attempt to remove the cover portion or sensor module damages the sensor module.
Optionally, the cover portion may snap attach at the mounting portion to seal the sensor and associated circuitry therein. Optionally, the cover portion may be removable from the mounting portion via a plurality of release rods that are insertable through release holes established through the cover portion.
Optionally, the housing includes a fluid port for connecting to a fluid supply such that, responsive to fluid supplied to the fluid port, channels or passageways in the housing direct fluid onto a window of the cover portion through which the sensor senses. The fluid port may be part of the mounting portion of the housing, and the cover portion may include a fluid channel that is in fluid communication with a fluid channel of the fluid port when the cover portion is attached at the mounting portion. Optionally, the housing may include a second fluid port for providing a second medium at the sensor module. The fluid supplied at the fluid port may comprise a liquid (such as cleaning water or the like) and the second medium provided at the second fluid port may comprise pressurized air and/or heated steam or air for heating at least a portion of the sensor module. Optionally, both media (such as cleaning water and air) may be pumped by a single pump.
These and other objects, advantages, purposes and features of the present invention will become apparent upon review of the following specification in conjunction with the drawings.
A vehicle sensing system, such as a driver assist system, object detection system, parking assist system and/or alert system, operates to capture sensing data exterior of the vehicle and may process the captured data to detect objects at or near the vehicle and in the predicted path of the vehicle, such as to assist a driver of the vehicle in maneuvering the vehicle in a forward or rearward direction or to assist the driver in parking the vehicle in a parking space (or to assist an autonomous vehicle control in controlling the vehicle autonomously or semi-autonomously). The system includes a processor that is operable to receive sensing data from multiple sensors and to provide an output to a control that, responsive to the output, generates an alert or controls an accessory or system of the vehicle, or highlights or overlays an alert on a display screen (that may be displaying video images captured by a single rearward viewing camera or multiple cameras providing forward, side or 360 degree surround views of the area surrounding the vehicle during a reversing or low speed maneuver of the vehicle), or controls one or more vehicle systems.
Referring now to the drawings and the illustrative embodiments depicted therein, a vehicle 22 includes an driver assistance system or sensing system 24 that includes at least one Lidar sensor unit, such as a forward facing Lidar sensor unit 26 (and the system may optionally include multiple exterior facing sensors, such as other Lidar sensors and/or other non-imaging sensors and/or cameras or imaging sensors, such as a rearward facing sensor at the rear of the vehicle, and a sideward/rearward facing sensor at respective sides of the vehicle), which sense regions exterior of the vehicle. The sensing system 24 includes a control or electronic control unit (ECU) or processor that is operable to process data captured by the sensor or sensors and may detect objects or the like. The data transfer or signal communication from the sensor to the ECU may comprise any suitable data or communication link, such as a vehicle network bus or the like of the equipped vehicle.
The automotive Lidar sensor module of the present invention is configured to be mounted outside of the vehicle for detecting the environmental scene. Optionally, multiple Lidar sensor modules, possibly with identical housings, may come into use. A preferred location for these Lidar sensor modules to mount is within the bumpers and viewing or sensing outwardly. Generally, every design element at or in which a Lidar sensor can be hidden and has an effectual view opening is optionally a place for mounting a Lidar sensor, such as at the front grill, the head lights, the daytime running lights, a blinker, the license plate illumination, the tire housings, the vehicle emblem, the trunk lid opener handle, the door handles, the rearview mirrors or wing elements with rear view cameras at the place where usually the rearview mirrors were, the rooftop bars, the roof top antenna fins or the spoiler or the like.
In accordance with a first aspect of the present invention, the Lidar sensor housing of the present invention may have enhanced theft protection means. This may be beneficial since high quality Lidar sensors are very expensive and by that subject to theft. When mounting the Lidar sensor in a bumper, the Lidar housing's socket 11 (
The Lidar sensor module may comprise a socket part 11, which may be made out of aluminum as pressure die cast part, sinter part or rod profile part, as shown in
In the illustrated embodiment, the front lid includes a window 8. To keep the Lidar sensor clean for proper function the front lid has nozzles 7 for spilling water over the window's outside, such as shown in
The water may flow by gravity or may get pumped by a separate pump, possibly attached to a separate reservoir similar or possibly identical to the reservoir for the windshield washer fluid. Optionally, the pump may be the identical to the pump for the windshield washer fluid. Optionally, the pump and/or the reservoir may be the identical to a head light washer fluid. Optionally, the pump and/or the reservoir may be the identical to a rear and or surround view fish eye camera washer fluid.
As an optional addition, the (Lidar- or camera-) sensor housing may include a second supply 15 at which a second media can be put into the water canal for getting spilled out of the nozzles 7. The socket thus has another opening 16 to the canal or port 5, such as shown in
When the cleaning system according the present invention is engaged, the air pump 35 gets activated and intakes air at the air intake 36 (for example, from in the vehicle cabin) pressing air through an air hose 34 into the reservoir 32. The air pressure extrudes the liquid through the exiting hose 33, Lidar housing canals 5 and 6 and finally the nozzles 7. While the air pump is running, keeping a certain static pressure in the reservoir upright, no additional liquid can drip from the main tank to the reservoir, see
As soon the air pump stops, the static pressure in the reservoir dips, allowing liquid to drip into the reservoir while air bubbles ascend towards the main tank 31, see
Optionally, the nozzles are configured in a way to extrude the liquid as a spray. Optionally, a fixative principle, such as shown in
The stamp is half way extended in
During the retraction the air room space is expanding. Due to that there is an under pressure in the air room, hence the remaining water (or liquid or air) in the nozzle and tube is sucked from the nozzle and the tube into the air room, whereby the nozzle will be free of water and will not freeze at low temperatures. The water (or liquid or air) of the water room may be pushed back to the reservoir system when the stamp is retreating into the resting position. As an additional advantageous property of the piston based extendable nozzle system shown in The
As an optional property of the washer system, the extendable nozzle may oscillate at the last millimeters of extracting. This may be done since when the stamp is passing the edge of the bypass section, the pressure to the piston may drop substantially so that the spring force can push the piston back over the edge, before the extending takes place again, and so forth. The oscillation may optionally be used to cover a larger area that is dispensed or sprayed to, or optionally the angle at which the sprayed or dispensed fluid (liquid, water or air) hits the to-be-cleaned or deiced sensor device may be varied by the oscillation. Optionally, the pressure of the spayed or dispensed fluid may be varied by the oscillation. Optionally, the extendable dispenser may be combined with solutions specified above, dispensing air or liquid consecutively, propelled by just one pump.
Optionally, the air flow may be heated for defrosting the window. Optionally, the liquid or water may be heated alternatively or additionally. Optionally, the liquid heating element 42 may be placed at the reservoir 32 for heating a limited liquid portion (of the size of the reservoir), such as shown in
The system may utilize sensors, such as radar or lidar sensors or the like. The sensing system may utilize aspects of the systems described in U.S. Pat. Nos. 9,753,121; 9,689,967; 9,599,702; 9,575,160; 9,146,898; 9,036,026; 8,027,029; 8,013,780; 6,825,455; 7,053,357; 7,408,627; 7,405,812; 7,379,163; 7,379,100; 7,375,803; 7,352,454; 7,340,077; 7,321,111; 7,310,431; 7,283,213; 7,212,663; 7,203,356; 7,176,438; 7,157,685; 6,919,549; 6,906,793; 6,876,775; 6,710,770; 6,690,354; 6,678,039; 6,674,895 and/or 6,587,186, and/or International Publication Nos. WO 2018/007995 and/or WO 2011/090484 and/or U.S. Publication Nos. US-2018-0015875; US-2017-0356994; US-2017-0315231; US-2017-0276788; US-2017-0254873; US-2017-0222311 and/or US-2010-0245066, and/or U.S. patent application Ser. No. 15/675,919, filed Aug. 14, 2017, which are hereby incorporated herein by reference in their entireties.
Changes and modifications in the specifically described embodiments can be carried out without departing from the principles of the invention, which is intended to be limited only by the scope of the appended claims, as interpreted according to the principles of patent law including the doctrine of equivalents.
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