The present disclosure relates generally to suspension systems for motor vehicles and more particularly to suspension systems that resist pitch and roll movements of a vehicle.
The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.
Suspension systems improve the ride of a vehicle by absorbing bumps and vibrations that would otherwise unsettle the vehicle body. Suspension systems also improve safety and control by improving contact between the ground and the tires of the vehicle. One drawback of suspension systems is that basic spring/damper arrangements will allow the vehicle to roll/lean right or left during corning (e.g., in turns), pitch forward under deceleration (e.g., under braking), and pitch back under acceleration. The lateral acceleration the vehicle experiences in turns causes a roll moment where the vehicle will lean/roll to the right when turning left and to the left when turning right. The fore and aft acceleration the vehicle experiences under acceleration and braking causes a pitch moment where the vehicle will lean/dive forward, loading the front axle during braking, and lean/squat rearward (aft), loading the rear axle, under acceleration. These roll and pitch moments decrease grip, cornering performance, and braking performance and can also be uncomfortable to the driver and passengers. Many vehicles are equipped with stabilizer bars/anti-roll bars, which are mechanical systems that help counteract the roll moments experienced during driving. For example, anti-roll bars are typically mechanical linkages that extend laterally across the width of the vehicle between the right and left dampers. When one of the dampers extends, the anti-roll bar applies a force to the opposite damper that counteracts the roll moment of the vehicle and helps to correct the roll angle to provide flatter cornering. However, there are several drawbacks associated with these mechanical systems. First, there are often packaging constraints associated with mechanical systems because a stabilizer bar/anti-roll bar requires a relatively straight, unobstructed path across the vehicle between the dampers. Second, stabilizer bars/anti-roll bars are reactive and work when the suspension starts moving (i.e. leaning) and therefore are not pro-active to stop roll before it begins. Such mechanical systems also cannot be easily switched off or cancelled out when roll stiffness is not needed. Some vehicles do have stabilizer bar/anti-roll bar disconnects that may be manually or electronically actuated, but the complexity and cost associated with these systems make them ill-suited for most vehicle applications. In addition, typical stabilizer bars/anti-roll bars do not provide additional pitch stiffness or pitch control.
In an effort to augment or replace traditional mechanical stabilizer bars/anti-roll bars, anti-roll suspension systems are being developed that hydraulically connect two or more dampers in a hydraulic circuit where the extension of one damper produces a pressure change in the other damper(s) in the hydraulic circuit that makes it more difficult to compress the other damper(s) in the hydraulic circuit. This pressure change in the other damper(s) increases the roll stiffness of the suspension system of the vehicle. However, the downside of such systems is that ride comfort is more difficult to achieve because bump forces can be transmitted from one damper to another damper across the hydraulic circuit resulting in unwanted suspension movement. Accordingly, there remains a need for improved vehicle suspension systems that can minimize roll, pitch, and other unwanted suspension movements while maintaining acceptable levels of ride comfort.
This section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features.
In accordance with one aspect of the subject disclosure, a suspension system is provided that includes four dampers: a front left damper, a front right damper, a back left damper, and a back right damper. The front left damper includes a first compression chamber and a first rebound chamber. The front right damper includes a second compression chamber and a second rebound chamber. The back left damper includes a third compression chamber and a third rebound chamber. The back right damper includes a fourth compression chamber and a fourth rebound chamber.
The suspension system of the present disclosure also includes four hydraulic circuits: a first hydraulic circuit connects the first compression chamber of the front left damper in fluid communication with the second rebound chamber of the front right damper, a second hydraulic circuit connects the first rebound chamber of the front left damper in fluid communication with the second compression chamber of the front right damper, a third hydraulic circuit connects the third compression chamber of the back left damper in fluid communication with the fourth rebound chamber of the back right damper, and a fourth hydraulic circuit connects the third rebound chamber of the back right damper in fluid communication with the fourth compression chamber of the back right damper. The suspension system also has a first longitudinal hydraulic line that extends between and fluidly connects the first and third hydraulic circuits and a second longitudinal hydraulic line that extends between and fluidly connects the second and fourth hydraulic circuits.
The suspension system of the present disclosure further comprises a first bi-directional pump that is arranged along and fluidly connected to the first longitudinal hydraulic line and a second bi-directional pump that is arranged along and fluidly connected to the second longitudinal hydraulic line. The first bi-directional pump has a first operating mode for pumping hydraulic fluid in a first direction from the first hydraulic circuit to the third hydraulic circuit and a second operating mode for pumping hydraulic fluid in a second direction from the third hydraulic circuit to the first hydraulic circuit. The second bi-directional pump has a third operating mode for pumping hydraulic fluid in a third direction from the second hydraulic circuit to the fourth hydraulic circuit and a fourth operating mode for pumping hydraulic fluid in a fourth direction from the fourth hydraulic circuit to the second hydraulic circuit.
In accordance with another aspect of the present disclosure, the suspension system further comprises one or more controllers that are electrically connected to the first and second bi-directional pumps. The one or more controllers are programmed to activate one of the first or second operating modes of the first bi-directional pump and one of the third or fourth operating modes of the second bi-directional pump at the same time or independently. The first and second bi-directional pumps may be activated to pump fluid in the same direction (i.e., towards the front axle or towards the rear axle) during some operating modes (e.g., in the roll moment distribution control and pitch control operating modes) or the first and second bi-directional pumps may be activated to pump in opposite directions during other operating modes (e.g., in the warp control operating mode).
In accordance with another aspect of the present disclosure, the suspension system further comprises a reservoir that is arranged in fluid communication with at least one of the first and second longitudinal hydraulic lines and a third bi-directional pump that is arranged between and fluidly connected to the reservoir and at least one of the first and second longitudinal hydraulic lines. The third bi-directional pump has a fifth operating mode for pumping hydraulic fluid in a fifth direction from the reservoir to at least one of the first and second longitudinal hydraulic lines and a sixth operating mode for pumping hydraulic fluid in a sixth direction from at least one of the first and second longitudinal hydraulic lines to the reservoir.
Advantageously, the suspension system of the present disclosure is able to reduce/eliminate vehicle pitch and roll movements for improved grip, performance, handling, and braking. The reduction of pitch and roll angles improves the comfort, steering feel, agility, and stability of the vehicle. Pitch and roll control is provided by increasing the pitch stiffness or roll stiffness of the suspension system based on the fluid pressure in the system. The level of pitch and roll stiffness can be adjusted by using the bi-directional pumps to change the pressure in select hydraulic circuits of the system. Valves in the hydraulic circuits can also be opened to decouple the dampers in situations where added pitch and/or roll stiffness is not desired or necessary.
Other advantages of the present disclosure will be readily appreciated, as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
Referring to the Figures, wherein like numerals indicate corresponding parts throughout the several views, various comfort valve equipped suspension systems are shown.
Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms “a,” “an,” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “comprising,” “including,” and “having,” are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
When an element or layer is referred to as being “on,” “engaged to,” “connected to,” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
Spatially relative terms, such as “inner,” “outer,” “beneath,” “below,” “lower,” “above,” “upper,” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the example term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
In this application, the term “controller(s)” may be replaced with the term “electrical circuit(s).” For example, the term “controller(s)” may refer to, be part of, or include: an Application Specific Integrated Circuit (ASIC); a digital, analog, or mixed analog/digital discrete circuit; a digital, analog, or mixed analog/digital integrated circuit; a combinational logic circuit; a field programmable gate array (FPGA); a processor circuit (shared, dedicated, or group) that executes code; a memory circuit (shared, dedicated, or group) that stores code executed by the processor circuit; other suitable hardware components that provide the described functionality; or a combination of some or all of the above, such as in a system-on-chip.
The controller(s) may include one or more interface circuits. In some examples, the interface circuits may include wired or wireless interfaces that are connected to a local area network (LAN), the Internet, a wide area network (WAN), or combinations thereof. The functionality of any given module of the present disclosure may be distributed among multiple modules that are connected via interface circuits. For example, multiple modules may allow load balancing. In a further example, a server (also known as remote, or cloud) module may accomplish some functionality on behalf of a client module.
The term code, as used above, may include software, firmware, and/or microcode, and may refer to programs, routines, functions, classes, data structures, and/or objects. The term shared processor circuit encompasses a single processor circuit that executes some or all code from multiple modules. The term group processor circuit encompasses a processor circuit that, in combination with additional processor circuits, executes some or all code from one or more modules. References to multiple processor circuits encompass multiple processor circuits on discrete dies, multiple processor circuits on a single die, multiple cores of a single processor circuit, multiple threads of a single processor circuit, or a combination of the above. The term shared memory circuit encompasses a single memory circuit that stores some or all code from multiple modules. The term group memory circuit encompasses a memory circuit that, in combination with additional memories, stores some or all code from one or more modules.
The term memory circuit is a subset of the term computer-readable medium. The term computer-readable medium, as used herein, does not encompass transitory electrical or electromagnetic signals propagating through a medium (such as on a carrier wave); the term computer-readable medium may therefore be considered tangible and non-transitory. Non-limiting examples of a non-transitory, tangible computer-readable medium are nonvolatile memory circuits (such as a flash memory circuit, an erasable programmable read-only memory circuit, or a mask read-only memory circuit), volatile memory circuits (such as a static random access memory circuit or a dynamic random access memory circuit), magnetic storage media (such as an analog or digital magnetic tape or a hard disk drive), and optical storage media (such as a CD, a DVD, or a Blu-ray Disc).
The computer programs include processor-executable instructions that are stored on at least one non-transitory, tangible computer-readable medium. The computer programs may also include or rely on stored data. The computer programs may encompass a basic input/output system (BIOS) that interacts with hardware of the special purpose computer, device drivers that interact with particular devices of the special purpose computer, one or more operating systems, user applications, background services, background applications, etc.
The computer programs may include: (i) descriptive text to be parsed, such as HTML (hypertext markup language), XML (extensible markup language), or JSON (JavaScript Object Notation) (ii) assembly code, (iii) object code generated from source code by a compiler, (iv) source code for execution by an interpreter, (v) source code for compilation and execution by a just-in-time compiler, etc. As examples only, source code may be written using syntax from languages including C, C++, C#, Objective-C, Swift, Haskell, Go, SQL, R, Lisp, Java®, Fortran, Perl, Pascal, Curl, OCaml, Javascript®, HTML5 (Hypertext Markup Language 5th revision), Ada, ASP (Active Server Pages), PHP (PHP: Hypertext Preprocessor), Scala, Eiffel, Smalltalk, Erlang, Ruby, Flash®, Visual Basic®, Lua, MATLAB, SIMULINK, and Python®.
With reference to
With reference to
Each of the dampers 102a, 102b, 102c, 102d of the suspension system 100 includes a damper housing 104a, 104b, 104c, 104d, a piston rod 106a, 106b, 106c, 106d, and a piston 108a, 108b, 108c, 108d that is mounted on the piston rod 106a, 106b, 106c, 106d. The pistons 108a, 108b, 108c, 108d are closed pistons with no fluid flow paths defined within or by the piston structure. The pistons 108a, 108b, 108c, 108d are arranged in sliding engagement with and inside the damper housings 104a, 104b, 104c, 104d such that the pistons 108a, 108b, 108c, 108d divide each damper housing 104a, 104b, 104c, 104d into compression and rebound chambers. As such, the front left damper 102a includes a first compression chamber 126a and a first rebound chamber 128a, the front right damper 102b includes a second compression chamber 126b and a second rebound chamber 128b, the back left damper 102c includes a third compression chamber 126c and a third rebound chamber 128c, and the back right damper 102d includes a fourth compression chamber 126d and a fourth rebound chamber 128d. The rebound chambers 128a, 128b, 128c, 128d of the dampers 102a, 102b, 102c, 102d decrease in volume during rebound/extension strokes and increase in volume during compression strokes of the dampers 102a, 102b, 102c, 102d. The compression chambers 126a, 126b, 126c, 126d of the dampers 102a, 102b, 102c, 102d decrease in volume during compression strokes of the dampers 102a, 102b, 102c, 102d and increase in volume during rebound/extension strokes of the dampers 102a, 102b, 102c, 102d.
The first compression chamber 126a of the front left damper 102a is connected in fluid communication with the second rebound chamber 128b of the front right damper 102b via a first hydraulic circuit 120a. The first hydraulic circuit 120a includes a first hydraulic line 132a that extends between and fluidly connects the first compression chamber 126a of the front left damper 102a and the second rebound chamber 128b of the front right damper 102b. The first rebound chamber 128a of the front left damper 102a is connected in fluid communication with the second compression chamber 126b of the front right damper 102b via a second hydraulic circuit 120b. The second hydraulic circuit 120b includes a second hydraulic line 132b that extends between and fluidly connects the first rebound chamber 128a of the front left damper 102a and the second compression chamber 126b of the front right damper 102b. Thus, the first and second hydraulic lines 132a, 132b of the first and second hydraulic circuits 120a, 120b cross-over one another at a first cross-over point 190.
The third compression chamber 126c of the back left damper 102c is connected in fluid communication with the fourth rebound chamber 128d of the back right damper 102d via a third hydraulic circuit 120c. The third hydraulic circuit 120c includes a third hydraulic line 132c that extends between and fluidly connects third compression chamber 126c of the back left damper 102c and the fourth rebound chamber 128d of the back right damper 102d. The third rebound chamber 128c of the back left damper 102c is connected in fluid communication with the fourth compression chamber 126d of the back right damper 102d via a fourth hydraulic circuit 120d. The fourth hydraulic circuit 120d includes a fourth hydraulic line 132d that extends between and fluidly connects the third rebound chamber 128c of the back left damper 102c and the fourth compression chamber 126d of the back right damper 102d. Thus, the third and fourth hydraulic lines 132c, 132d of the third and fourth hydraulic circuits 120c, 120d cross-over one another at a second cross-over point 192.
The suspension system 100 also includes a first longitudinal hydraulic line 130a that extends between and fluidly connects the first hydraulic circuit 120a and the third hydraulic circuit 120c and a second longitudinal hydraulic line 130b that extends between and fluidly connects the second hydraulic circuit 120b and the fourth hydraulic circuit 120d. A first bi-directional pump 110a is arranged along and connected in-line with the first longitudinal hydraulic line 130a and a second bi-directional pump 110b is arranged along and connected in-line with the second longitudinal hydraulic line 130b. The first longitudinal hydraulic line 130a includes a first hydraulic line segment 134a that extends between and fluidly connects the first hydraulic line 132a with a first port 116a on the first bi-directional pump 110a and a second hydraulic line segment 134b that extends between and fluidly connects the third hydraulic line 132c with a second port 116b on the first bi-directional pump 110a. The second longitudinal hydraulic line 130b includes a third hydraulic line segment 134c that extends between and fluidly connects the second hydraulic line 132b with a third port 116c on the second bi-directional pump 110b and a fourth hydraulic line segment 134d that extends between and fluidly connects the fourth hydraulic line 132d with a fourth port 116d on the second bi-directional pump 110b.
The suspension system 100 also includes a front left bridge line 140a that extends between and fluidly connects the first hydraulic line 132a of the first hydraulic circuit 120a and the second hydraulic line 132b of the second hydraulic circuit 120b at a position located near the front left damper 102a, a front right bridge line 140b that extends between and fluidly connects the first hydraulic line 132a of the first hydraulic circuit 120a and the second hydraulic line 132b of the second hydraulic circuit 120b at a position located near the front right damper 102b, a back left bridge line 140c that extends between and fluidly connects the third hydraulic line 132c of the third hydraulic circuit 120c and the fourth hydraulic line 132d of the fourth hydraulic circuit 120d at a position located near the back left damper 102c, and a back right bridge line 140d that extends between and fluidly connects the third hydraulic line 132c of the third hydraulic circuit 120c and the fourth hydraulic line 132d of the fourth hydraulic circuit 120d at a position located near the back right damper 102d. The various hydraulic lines shown in the illustrated example are made of flexible tubing (e.g., hydraulic hoses), but it should be appreciated that other conduit structures and/or fluid passageways can be used.
The first hydraulic circuit 120a includes a first pair of variable flow control valves 160, 162 that are arranged at each end of the first hydraulic line 132a and are configured to regulate fluid flow between the first hydraulic circuit 120a and the first compression chamber 126a of the front left damper 102a and between the first hydraulic circuit 120a and the second rebound chamber 128b of the front right damper 102b, respectively. Similarly, the second hydraulic circuit 120b includes a second pair of variable flow control valves 164, 166 that are configured to regulate fluid flow between the second hydraulic circuit 120b and the first rebound chamber 128a of the front left damper 102a and between the first hydraulic circuit 120a and the second compression chamber 126b of the front right damper 102b, respectively. The third hydraulic circuit 120c includes a third pair of variable flow control valves 168, 170 that are arranged at each end of the third hydraulic line 132c and are configured to regulate fluid flow between the third hydraulic circuit 120c and the third compression chamber 126c of the back left damper 102c and between the third hydraulic circuit 120c and the fourth rebound chamber 128d of the back right damper 102d, respectively. Finally, the fourth hydraulic circuit 120d includes a fourth pair of variable flow control valves 172, 174 that are configured to regulate fluid flow between the fourth hydraulic circuit 120d and the third rebound chamber 128c of the back left damper 102c and between the fourth hydraulic circuit 120d and the fourth compression chamber 126d of the back right damper 102d, respectively. The variable flow control valves 160, 162, 164, 166, 168, 170, 172, 174 may be passive/spring-biased valves (e.g., spring-disc stacks) or active valves (e.g., electromechanical valves) and operate by controlling fluid flow into and out of the compression chambers 126a, 126b, 126c, 126d and rebound chambers 128a, 128b, 128c, 128d of the dampers 102a, 102b, 102c, 102d to change/adjust the rebound dampening rates and compression dampening rates. By way of example and without limitation, the variable flow control valves 160, 162, 164, 166, 168, 170, 172, 174 may be electromechanical valves with a combination of passive spring-disk elements and a solenoid. The solenoid of the variable flow control valves 160, 162, 164, 166, 168, 170, 172, 174 may be electrically connected to and actuated by controller 180 to change the damping characteristics of the dampers 102a, 102b, 102c, 102d (e.g., to soften or firm up the ride).
The first bi-directional pump 110a and second bi-directional pump 110b are connected to a hydraulic reservoir 112 (e.g., a tank) by first and second reservoir lines 113a, 113b that converge at a common reservoir line 114. The first reservoir line 113a extends between and fluidly connects the common reservoir line 114 and the first hydraulic line segment 134a of the first longitudinal hydraulic line 130a, while the second reservoir line 113b extends between and fluidly connects the common reservoir line 114 and the fourth hydraulic line segment 134d of the second longitudinal hydraulic line 130b and the common reservoir line 114. A third bi-directional pump 110c is arranged along and connected in-line with the common reservoir line 114 and includes fifth and sixth ports 116e, 116f. Each bi-directional pump 110a, 110b, 110c may operate (i.e., pump fluid) in two opposing directions depending on the polarity of the electricity that is supplied to the bi-directional pump 110a, 110b, 110c.
The first port 116a of the first bi-directional pump 110a may operate as either an inlet port or an outlet port depending on the direction the first bi-directional pump 110a is operating in and the same is true for the second port 116b of the first bi-directional pump 110a. As a result, the first bi-directional pump 110a can operate to pump hydraulic fluid from the first hydraulic line segment 134a of the first longitudinal hydraulic line 130a and therefore from the first hydraulic circuit 120a, to the second hydraulic line segment 134b of the first longitudinal hydraulic line 130a and therefore to the third hydraulic circuit 120c, or from the second hydraulic line segment 134b of the first longitudinal hydraulic line 130a and therefore from the third hydraulic circuit 120c and to the first hydraulic line segment 134a of the first longitudinal hydraulic line 130a and therefore to the first hydraulic circuit 120a. In the example where the first port 116a is operating as an inlet port for the first bi-directional pump 110a and the second port 116b is operating as an outlet port for the first bi-directional pump 110a, the first bi-directional pump 110a draws in hydraulic fluid from the first hydraulic line segment 134a via the first port 116a and discharges hydraulic fluid into the second hydraulic line segment 134b via the second port 116b. In the example where the second port 116b is operating as an inlet port for the first bi-directional pump 110a and the first port 116a is operating as an outlet port for the first bi-directional pump 110a, the first bi-directional pump 110a draws in hydraulic fluid from the second hydraulic line segment 134b via the second port 116b and discharges hydraulic fluid into the first hydraulic line segment 134a via the first port 116a.
The third port 116c of the second bi-directional pump 110b may operate as either an inlet port or an outlet port depending on the direction the second bi-directional pump 110b is operating in and the same is true for the fourth port 116d of the second bi-directional pump 110b. As a result, the second bi-directional pump 110b can operate to pump hydraulic fluid from the third hydraulic line segment 134c of the second longitudinal hydraulic line 130b and therefore from the second hydraulic circuit 120b, to the fourth hydraulic line segment 134d of the second longitudinal hydraulic line 130b and therefore the fourth hydraulic circuit 120d, or from the fourth hydraulic line segment 134d of the second longitudinal hydraulic line 130b and therefore from the fourth hydraulic circuit 120d, to the third hydraulic line segment 134c of the second longitudinal hydraulic line 130b and therefore to the third hydraulic circuit 120c. In the example where the third port 116c is operating as an inlet port for the second bi-directional pump 110b and the fourth port 116d is operating as an outlet port for the second bi-directional pump 110b, the second bi-directional pump 110b draws in hydraulic fluid from the third hydraulic line segment 134c via the third port 116c and discharges hydraulic fluid into the fourth hydraulic line segment 134d via the fourth port 116d. In the example where the fourth port 116d is operating as an inlet port for the second bi-directional pump 110b and the third port 116c is operating as an outlet port for the second bi-directional pump 110b, the second bi-directional pump 110b draws in hydraulic fluid from the fourth hydraulic line segment 134d via the fourth port 116d and discharges hydraulic fluid into the third hydraulic line segment 134c via the third port 116c.
A front left accumulator 142a is arranged in fluid communication with the first hydraulic line 132a such that the front left accumulator 142a is configured to regulate fluid pressure within the first hydraulic circuit 120a. A front right accumulator 142b is arranged in fluid communication with the second hydraulic line 132b such that the front right accumulator 142b is configured to regulate fluid pressure within the second hydraulic circuit 120b. A back left accumulator 142c is arranged in fluid communication with the third hydraulic line 132c such that the back left accumulator 142c is configured to regulate fluid pressure within the third hydraulic circuit 120c. A back right accumulator 142d is arranged in fluid communication with the fourth hydraulic line 132d such that the back right accumulator 142d is configured to regulate fluid pressure within the fourth hydraulic circuit 120d. Each of the accumulators 142a, 142b, 142c, 142d have a variable fluid volume that increases and decreases depending on the fluid pressure in the hydraulic circuits 120a, 120b, 120c, 120d. It should be appreciated that the accumulators 142a, 142b, 142c, 142d may be constructed in a number of different ways. For example and without limitation, the accumulators 142a, 142b, 142c, 142d may have accumulation chambers and pressurized gas chambers that are separated by floating pistons, flexible membranes, or bellows.
The suspension system 100 also includes six electro-mechanical shut-off (i.e., on/off) valves 144a, 144b, 144c, 144d, 146a, 146b. A front left shut-off valve 144a is positioned in the front left bridge line 140a, a front right shut-off valve 144b is positioned in the front right bridge line 140b, a back left shut-off valve 144c is positioned in the back left bridge line 140c, and a back right shut-off valve 144d is positioned in the back right bridge line 140d. A first reservoir shut-off valve 146a is positioned in the first reservoir line 113a and a second reservoir shut-off valve 146b is positioned in the second reservoir line 113b. In the illustrated example, the shut-off valves 144a, 144b, 144c, 144d, 146a, 146b are semi-active electro-mechanical valves with a combination of passive spring-disk elements and a solenoid that actuates the valve between open and closed positions.
The fifth port 116e of the third bi-directional pump 110c may operate as either an inlet port or an outlet port depending on the direction the third bi-directional pump 110c is operating in and the same is true for the sixth port 116f of the third bi-directional pump 110c. When the first and second reservoir shut-off valves 146a, 146b are open, the third bi-directional pump 110c can operate to pump hydraulic fluid from the first and second reservoir lines 113a, 113b and therefore from the first and second longitudinal hydraulic lines 130a, 130b, to the common reservoir line 114 and therefore to the reservoir 112 to decrease fluid pressure in the first and/or second longitudinal hydraulic lines 130a, 130b, or from the common reservoir line 114 and therefore from the reservoir 112, to the first and second reservoir lines 113a, 113b and therefore to the first and second longitudinal hydraulic lines 130a, 130b to increase fluid pressure in the first and second longitudinal hydraulic lines 130a, 130b. In the example where the fifth port 116e is operating as an inlet port for the third bi-directional pump 110c and the sixth port 116f is operating as an outlet port for the third bi-directional pump 110c, the third bi-directional pump 110c draws in hydraulic fluid from the first and second reservoir lines 113a, 113b depending on if the first and second reservoir shut-off valves 146a, 146b are open or closed via the fifth port 116e and discharges hydraulic fluid into the common reservoir line 114 via the sixth port 116f. In the example where the sixth port 116f is operating as an inlet port for the third bi-directional pump 110c and the fifth port 116e is operating as an outlet port for the third bi-directional pump 110c, the third bi-directional pump 110c draws in hydraulic fluid from the common reservoir line 114 via the sixth port 116f and discharges hydraulic fluid into the first and second reservoir lines 113a, 113b via the fifth port 116e. It should also be appreciated that the third bi-directional pump 110c can be run in either direction with the first reservoir shut-off valve 146a open and the second reservoir shut-off valve 146b closed to pump fluid into or out of the first longitudinal hydraulic line 130a. If the front left shut-off valve 144a, front right shut-off valve 144b, back left shut-off valve 144c, back right shut-off valve 144d are all closed, this will increase or decrease fluid pressure in just the first and third hydraulic circuits 120a, 120c. Similarly, the third bi-directional pump 110c can be run in either direction with the first reservoir shut-off valve 146a closed and the second reservoir shut-off valve 146b open to pump fluid into or out of the second longitudinal hydraulic line 130b. If the front left shut-off valve 144a, front right shut-off valve 144b, back left shut-off valve 144c, back right shut-off valve 144d are all closed, this will increase or decrease fluid pressure in just the second and fourth hydraulic circuits 120b, 120d.
The bi-directional pumps 110a, 110b, 110c and shut-off valves 144a, 144b, 144c, 144d, 146a, 146b are electrically connected to controller 180, which is configured to individually activate (i.e., turn on in forward or reverse) the bi-directional pumps 110a, 110b, 110c and individually open and close the shut-off valves 144a, 144b, 144c, 144d, 146a, 146b in response to various inputs, including fluid pressure. The anti-pitch and anti-roll capabilities of the suspension system 100 will be explained in greater detail below; however, from
To reduce fluid pressure in the hydraulic circuits 120a, 120b, 120c, 120d of the suspension system 100, the controller 180 activates the third bi-directional pump 110c to pump hydraulic fluid from the first and second longitudinal hydraulic lines 130a, 130b via the first and second reservoir lines 113a, 113b and into the reservoir 112 via the common reservoir lines 114. In this example, the front left shut-off valve 144a, front right shut-off valve 144b, back left shut-off valve 144c, back right shut-off valve 144d are all open and the first and second reservoir shut-off valves 146a, 146b are open. The fifth port 116e is operating as an inlet port for the third bi-directional pump 110c and the sixth port 116f is operating as an outlet port for the third bi-directional pump 110c. Accordingly, the third bi-directional pump 110c draws in hydraulic fluid from the first and second reservoir lines 113a, 113b via the fifth port 116e and discharges hydraulic fluid into the common reservoir line 114 via the sixth port 116f. Because the front left shut-off valve 144a, front right shut-off valve 144b, back left shut-off valve 144c, back right shut-off valve 144d are all open, the static pressure in all of the hydraulic circuits 120a, 120b, 120c, 120d is reduced.
To raise fluid pressure in the hydraulic circuits 120a, 120b, 120c, 120d of the suspension system 100, the controller 180 activates the third bi-directional pump 110c to pump hydraulic fluid from the reservoir 112 via the common reservoir lines 114 and into the first and second longitudinal hydraulic lines 130a, 130b via the first and second reservoir lines 113a, 113b. In this example, the front left shut-off valve 144a, front right shut-off valve 144b, back left shut-off valve 144c, back right shut-off valve 144d are all open and the first and second reservoir shut-off valves 146a, 146b are open. The sixth port 116f is operating as an inlet port for the third bi-directional pump 110c and the fifth port 116e is operating as an outlet port for the third bi-directional pump 110c. Accordingly, the third bi-directional pump 110c draws in hydraulic fluid from the common reservoir line 114 via the sixth port 116f and discharges hydraulic fluid into the first and second reservoir lines 113a, 113b via the fifth port 116e. Because the front left shut-off valve 144a, front right shut-off valve 144b, back left shut-off valve 144c, back right shut-off valve 144d are all open, the static pressure in all of the hydraulic circuits 120a, 120b, 120c, 120d is increased.
There are three primary types of suspension movements that the illustrated suspension system 100 can passively or actively control by changing or adapting the roll and/or pitch stiffness of the vehicle: leaning to one side or the other during cornering (i.e., roll), pitching forward during braking (i.e., brake dive), and pitching aft during acceleration (i.e., rear end squat). Descriptions of how the suspension system 100 reacts to each of these conditions are provided below.
When the vehicle is placed in a right turn, the momentum of the sprung weight of the vehicle body 103 tends to make the vehicle lean left towards the outside of the turn, compressing the front left damper 102a and the back left damper 102c. When this occurs, fluid flows out from the first compression chamber 126a of the front left damper 102a and the third compression chamber 126c of the back left damper 102c into the first and third hydraulic lines 132a, 132c. As a result of the weight transfer to the left side of the vehicle, the front right damper 102b and back right damper 102d begin to extend, causing fluid to flow out of the second rebound chamber 128b of the front right damper 102b and the fourth rebound chamber 128d of the back right damper 102d into the first and third hydraulic lines 132a, 132c causing pressure in the first and third hydraulic lines 132a, 132c to increase even further, which increases the pressure in the first compression chamber 126a of the front left damper 102a and the third compression chamber 126c of the back left damper 102c making the front left damper 102a and the back left damper 102c more difficult to compress. This counteracts the momentum/roll moment of the sprung weight of the vehicle body 103 as it attempts to roll or lean to the left.
The controller 180 activates the passive roll control operating mode by closing the front left shut-off valve 144a, front right shut-off valve 144b, back left shut-off valve 144c, back right shut-off valve 144d, and the first and second reservoir shut-off valves 146a. 146b. The bi-directional pumps 110a, 110b, 110c are all deactivated in the passive roll control operating mode.
When the controller 180 actives the first and second bi-directional pumps 110a, 110b to pump hydraulic fluid towards the rear axle in the second and fourth directions 115b, 115d to increase fluid pressure in the third and fourth hydraulic circuits 120c, 120d, the first port 116a is operating as an inlet port for the first bi-directional pump 110a and the second port 116b is operating as an outlet port for the first bi-directional pump 110a. Similarly, the third port 116c is operating as an inlet port for the second bi-directional pump 110b and the fourth port 116d is operating as an outlet port for the second bi-directional pump 110b. Accordingly, the first bi-directional pump 110a draws in hydraulic fluid from the first hydraulic line segment 134a via the first port 116a and discharges hydraulic fluid into the second hydraulic line segment 134b via the second port 116b and the second bi-directional pump 110b draws in hydraulic fluid from the third hydraulic line segment 134c via the third port 116c and discharges hydraulic fluid into the fourth hydraulic line segment 134d via the fourth port 116d. As such, the first and second bi-directional pumps 110a, 110b operate to increase fluid pressure in the third and fourth hydraulic lines 132c, 132d, which increases the passive roll stiffness across the rear axle to counteract the momentum of the sprung weight of the vehicle body 103 as it attempts to roll/lean left or right during a turn.
When the controller 180 activates the first and second bi-directional pumps 110a, 110b to pump hydraulic fluid towards the front axle in the first and third directions 115a, 115c to increase fluid pressure in the first and second hydraulic circuits 120a, 120b, the first port 116a is operating as an outlet port for the first bi-directional pump 110a and the second port 116b is operating as an inlet port for the first bi-directional pump 110a. Similarly, the third port 116c is operating as an outlet port for the second bi-directional pump 110b and the fourth port 116d is operating as an inlet port for the second bi-directional pump 110b. Accordingly, the first bi-directional pump 110a draws in hydraulic fluid from the second hydraulic line segment 134b via the second port 116b and discharges hydraulic fluid into the first hydraulic line segment 134a via the first port 116a and the second bi-directional pump 110b draws in hydraulic fluid from the fourth hydraulic line segment 134d via the fourth port 116d and discharges hydraulic fluid into the third hydraulic line segment 134c via the third port 116c. As such, the first and second bi-directional pumps 110a, 110b operate to increase fluid pressure in the first and second hydraulic lines 132a, 132b, which increases the passive roll stiffness across the front axle to counteract the momentum of the sprung weight of the vehicle body 103 as it attempts to roll/lean left or right during a turn.
In the illustrated example, the first port 116a is operating as an inlet port for the first bi-directional pump 110a and the second port 116b is operating as an outlet port for the first bi-directional pump 110a. Similarly, the third port 116c is operating as an inlet port for the second bi-directional pump 110b and the fourth port 116d is operating as an outlet port for the second bi-directional pump 110b. Accordingly, the first bi-directional pump 110a draws in hydraulic fluid from the first hydraulic line segment 134a via the first port 116a and discharges hydraulic fluid into the second hydraulic line segment 134b via the second port 116b and the second bi-directional pump 110b draws in hydraulic fluid from the third hydraulic line segment 134c via the third port 116c and discharges hydraulic fluid into the fourth hydraulic line segment 134d via the fourth port 116d. As such, the first and second bi-directional pumps 110a, 110b operate to increase fluid pressure in the third and fourth hydraulic lines 132c, 132d, which increases the pressure in the third compression chamber 126c of the back left damper 102c and the fourth compression chamber 126d of the back right damper 102d making the back left damper 102c and the back right damper 102d more difficult to compress. This counteracts the momentum of the sprung weight of the vehicle body 103 as it attempts to pitch or squat rearward (i.e., aft) during acceleration.
During braking, the momentum of the sprung weight of the vehicle body 103 tends to make the vehicle body 103 pitch or dive forward, compressing the front left damper 102a and the front right damper 102b. When this occurs, fluid flows out from the first compression chamber 126a of the front left damper 102a into the first hydraulic line 132a and out from the second compression chamber 126b of the front right damper 102b into the second hydraulic line 132b. As a result of the weight transfer to the front of the vehicle, the back left damper 102c and back right damper 102d begin to extend, causing fluid to flow out of the third rebound chamber 128c of the back left damper 102c into the third hydraulic line 132c and out of the fourth rebound chamber 128d of the back right damper 102d into the fourth hydraulic line 132d. As this occurs, the controller 180 activates the pitch control operating mode by closing the front left shut-off valve 144a, front right shut-off valve 144b, back left shut-off valve 144c, back right shut-off valve 144d, and the first and second reservoir shut-off valves 146a, 146b, while activating the first and second bi-directional pumps 110a, 110b to pump hydraulic fluid in the first and third directions 115a, 115c from the second and fourth hydraulic line segments 134b, 134d and therefore from the third and fourth hydraulic circuits 120c, 120d and into the first and third hydraulic line segments 134a, 134c and therefore into the first and second hydraulic circuits 120a, 120b. The third bi-directional pump 110c remains deactivated during this operation. In this example, the first port 116a is operating as an outlet port for the first bi-directional pump 110a and the second port 116b is operating as an inlet port for the first bi-directional pump 110a. Similarly, the third port 116c is operating as an outlet port for the second bi-directional pump 110b and the fourth port 116d is operating as an inlet port for the second bi-directional pump 110b. Accordingly, the first bi-directional pump 110a draws in hydraulic fluid from the second hydraulic line segment 134b via the second port 116b and discharges hydraulic fluid into the first hydraulic line segment 134a via the first port 116a and the second bi-directional pump 110b draws in hydraulic fluid from the fourth hydraulic line segment 134d via the fourth port 116d and discharges hydraulic fluid into the third hydraulic line segment 134c via the third port 116c. As such, the first and second bi-directional pumps 110a, 110b operate to increase fluid pressure in the first and second hydraulic lines 132a, 132b, which increases the pressure in the first compression chamber 126a of the front left damper 102a and the second compression chamber 126b of the front right damper 102b making the front left damper 102a and the front right damper 102d more difficult to compress. This counteracts the momentum of the sprung weight of the vehicle body 103 as it attempts to pitch or dive forward during braking.
For example, the controller 180 may activate the first bi-directional pump 110a to pump hydraulic fluid in the second direction 115b from the first hydraulic line segment 134a and therefore from the first hydraulic circuit 120a and into the second hydraulic line segment 134b and therefore the third hydraulic circuit 120c, while activating the second bi-directional pump 110b in the third direction 115c to pump hydraulic fluid from the fourth hydraulic line segment 134d and therefore from the fourth hydraulic circuit 120d and into the third hydraulic line segment 134c and therefore into the second hydraulic circuit 120b. In this example, the first port 116a is operating as an inlet port for the first bi-directional pump 110a and the second port 116b is operating as an outlet port for the first bi-directional pump 110a. By contrast, the third port 116c is operating as an outlet port for the second bi-directional pump 110b and the fourth port 116d is operating as an inlet port for the second bi-directional pump 110b. Accordingly, the first bi-directional pump 110a draws in hydraulic fluid from the first hydraulic line segment 134a via the first port 116a and discharges hydraulic fluid into the second hydraulic line segment 134b via the second port 116b and the second bi-directional pump 110b draws in hydraulic fluid from the fourth hydraulic line segment 134d via the fourth port 116d and discharges hydraulic fluid into the third hydraulic line segment 134c via the third port 116c. As a result, the first and second bi-directional pumps 110a, 110b operate to increase fluid pressure in the second and third hydraulic lines 132b, 132c, which increases the pressure in the second compression chamber 126b of the front right damper 102b and the third compression chamber 126c of the back left damper 102c making the front right damper 102b and the back left damper 102c more difficult to compress.
In another example, the controller 180 may activate the first bi-directional pump 110a to pump hydraulic fluid in the first direction 115a from the second hydraulic line segment 134b and therefore from the third hydraulic circuit 120c and into the first hydraulic line segment 134a and therefore the first hydraulic circuit 120a, while activating the second bi-directional pump 110b in the fourth direction 115d to pump hydraulic fluid from the third hydraulic line segment 134c and therefore from the second hydraulic circuit 120b and into the fourth hydraulic line segment 134d and therefore into the fourth hydraulic circuit 120d. In this example, the first port 116a is operating as an outlet port for the first bi-directional pump 110a and the second port 116b is operating as an inlet port for the first bi-directional pump 110a. By contrast, the third port 116c is operating as an inlet port for the second bi-directional pump 110b and the fourth port 116d is operating as an outlet port for the second bi-directional pump 110b. Accordingly, the first bi-directional pump 110a draws in hydraulic fluid from the second hydraulic line segment 134b via the second port 116b and discharges hydraulic fluid into the first hydraulic line segment 134a via the first port 116a and the second bi-directional pump 110b draws in hydraulic fluid from the third hydraulic line segment 134c via the third port 116c and discharges hydraulic fluid into the fourth hydraulic line segment 134d via the fourth port 116d. As a result, the first and second bi-directional pumps 110a, 110b operate to increase fluid pressure in the first and fourth hydraulic lines 132a, 132d, which increases the pressure in the first compression chamber 126a of the front left damper 102a and the fourth compression chamber 126d of the back right damper 102d making the front left damper 102a and the back right damper 102d more difficult to compress.
In
As its name implies, the first dual chamber ball-screw mechanism 252a includes a first variable volume chamber 254a and a second variable volume chamber 254b at opposing ends of a first cylinder housing 256a. The first variable volume chamber 254a is arranged in fluid communication with the first hydraulic line segment 234a of the first longitudinal hydraulic line 230a and therefore the first hydraulic circuit 220a, while the second variable volume chamber 254b is arranged in fluid communication with the second hydraulic line segment 234b of the first longitudinal hydraulic line 230a and therefore the third hydraulic circuit 220c. The first and second variable volume chambers 254a, 254b are separated by a first pair of driven pistons 258a, 258b, which are connected to a move together in unison with a first threaded rod 260a. The first dual chamber ball-screw mechanisms 252a also includes a first motor 262a that is arranged in threaded engagement with the first threaded rod 260a and is therefore configured to drive the first threaded rod 260a and therefore the first pair of driven pistons 258a, 258b in first and second directions 215a, 215b within the first cylinder housing 256a. The first and second directions 215a, 215b are longitudinally opposed in relation to one another. When the first motor 262a drives the first threaded rod 260a and thus the first pair of driven pistons 258a, 258b in the first direction 215a, the volume of the first variable volume chamber 254a increases while the volume of the second variable volume chamber 254b decreases. This causes hydraulic fluid in the first hydraulic line segment 234a to flow into the first variable volume chamber 254a and hydraulic fluid in the second variable volume chamber 254b to flow out into the second hydraulic line segment 234b, which decreases fluid pressure in the first hydraulic circuit 220a and increases fluid pressure in the third hydraulic circuit 220c. When the first motor 262a drives the first threaded rod 260a and thus the first pair of driven pistons 258a, 258b in the second direction 215b, the volume of the first variable volume chamber 254a decreases while the volume of the second variable volume chamber 254b increases. This causes hydraulic fluid in the first variable volume chamber 254a to flow out into the first hydraulic line segment 234a and hydraulic fluid in the second hydraulic line segment 234b to flow into the second variable volume chamber 254b, which increases fluid pressure in the first hydraulic circuit 220a and decreases fluid pressure in the third hydraulic circuit 220c.
The second dual chamber ball-screw mechanism 252b includes a third variable volume chamber 254c and a fourth variable volume chamber 254d at opposing ends of a second cylinder housing 256b. The third variable volume chamber 254c is arranged in fluid communication with the third hydraulic line segment 234c of the second longitudinal hydraulic line 230b and therefore the second hydraulic circuit 220b, while the fourth variable volume chamber 254d is arranged in fluid communication with the fourth hydraulic line segment 234d of the second longitudinal hydraulic line 230b and therefore the fourth hydraulic circuit 220d. The third and fourth variable volume chambers 254c, 254d are separated by a second pair of driven pistons 258c, 258d, which are connected to a move together in unison with a second threaded rod 260b. The second dual chamber ball-screw mechanisms 252b also includes a second motor 262b that is arranged in threaded engagement with the second threaded rod 260b and is therefore configured to drive the second threaded rod 260b and therefore the second pair of driven pistons 258c, 258d in third and fourth directions 215c, 215d within the second cylinder housing 256b. The third and fourth directions 215c, 215d are longitudinally opposed in relation to one another. When the second motor 262b drives the second threaded rod 260b and thus the second pair of driven pistons 258c, 258d in the third direction 215c, the volume of the third variable volume chamber 254c increases while the volume of the fourth variable volume chamber 254d decreases. This causes hydraulic fluid in the third hydraulic line segment 234c to flow into the third variable volume chamber 254c and hydraulic fluid in the fourth variable volume chamber 254d to flow out into the fourth hydraulic line segment 234d, which decreases fluid pressure in the second hydraulic circuit 220b and increases fluid pressure in the fourth hydraulic circuit 220d. When the second motor 262b drives the second threaded rod 260b and thus the second pair of driven pistons 258c, 258d in the fourth direction 215d, the volume of the third variable volume chamber 254c decreases while the volume of the fourth variable volume chamber 254d increases. This causes hydraulic fluid in the third variable volume chamber 254c to flow out into the third hydraulic line segment 234c and hydraulic fluid in the fourth hydraulic line segment 234d to flow into the fourth variable volume chamber 254d, which increases fluid pressure in the second hydraulic circuit 220b and decreases fluid pressure in the fourth hydraulic circuit 220d.
The first and second motors 262a, 262b are electrically connected to and controlled by controller 280 and rotate in clockwise or counterclockwise directions depending on the polarity of the electric current supplied to the first and second motors 262a, 262b by the controller 280. This in turn drives linear/longitudinal movement of the first and second threaded rods 260a, 260b in opposite directions. The first hydraulic line segment 234a of the first longitudinal hydraulic line 230a and the fourth hydraulic line segment 234d of the second longitudinal hydraulic line 230b are connected to a hydraulic reservoir 212 (e.g., a tank) by first and second reservoir lines 213a, 213b that converge at a common reservoir line 214. First and second reservoir shut-off valves 246a, 246b are arranged along and in-line with the first and second reservoir lines 213a, 213b. A bi-directional pump 210 is arranged in-line and in fluid communication with the common reservoir line 214. The bi-directional pump 210 may operate (i.e., pump fluid) in two opposing directions depending on the polarity of the electricity that is supplied to the bi-directional pump 210 by the controller 280. Thus, the controller 280 can implement the same operating modes described above in connection with
The first hydraulic line segment 234a of the first longitudinal hydraulic line 230a and the second hydraulic line segment 234b of the first longitudinal hydraulic line 230a are connected to the hydraulic reservoir 212 (e.g., a tank) by first and second reservoir lines 213a, 213b that converge at a common reservoir line 214. The first and second reservoir shut-off valves 246a, 246b are arranged along and in-line with the first and second reservoir lines 213a, 213b. The bi-directional pump 210 is arranged in-line and in fluid communication with the common reservoir line 214. The bi-directional pump 210 may operate (i.e., pump fluid) in two opposing directions depending on the polarity of the electricity that is supplied to the bi-directional pump 210 by the controller 280. When the front left shut-off valve 244a, front right shut-off valve 244b, back left shut-off valve 244c, back right shut-off valve 244d are all open, the bi-directional pump 210 operates to either increase or decrease fluid pressure in all of the hydraulic circuits 220a-220d (i.e., to raise or lower the system pressure).
Many other modifications and variations of the present disclosure are possible in light of the above teachings and may be practiced otherwise than as specifically described while within the scope of the appended claims.