Embodiments of the disclosure relate to tires and methods of manufacturing and use thereof.
Monitoring tire pressure and applying the right pressure for a given road condition and driving requirement may save substantially in fuel consumption and tire wear. Therefore, it is common in off-road driving, for example, to decrease tire pressure when entering a soft or sandy path and increasing pressure to recommended value when back on paved road. In many cases drivers keep a pump on board for inflating tires after driving on deflated tires. Furthermore, as the awareness of this subject increases, in recent years central systems are available and often installed in heavy vehicles for monitoring and controlling the exact required pressure for a given road condition/driving requirement.
Moreover, the tires are generally being manufactured for one given optimal air pressure. In such cases, under-inflation or over-inflation typically result in low tire-road contact area.
There is still a need in the art for tires that will effectively facilitate driving under various conditions.
The foregoing examples of the related art and limitations related therewith are intended to be illustrative and not exclusive. Other limitations of the related art will become apparent to those of skill in the art upon a reading of the specification and a study of the figures.
The following embodiments and aspects thereof are described and illustrated in conjunction with systems, tools and methods which are meant to be exemplary and illustrative, not limiting in scope.
According to some embodiments, there is provided a multipurpose tire.
According to some embodiments, the multipurpose tire disclosed herein advantageously facilitates a desired (predetermined) contact with the road at any inflation pressure.
According to additional or alternative embodiments, the multipurpose tire disclosed herein advantageously facilitates controlling the desired tread surface properties by controlling the tire's inflation pressure.
According to some embodiments, there is provided a multi-purpose tire comprising: a tread section comprising a main tread zone and at least one auxiliary tread zone, the tread section is configured to facilitate, at a first inflation pressure, a first tread configuration, wherein the at least one auxiliary tread section contacts a road surface and, at a second inflation pressure, a second tread configuration, wherein a contact of the at least one auxiliary tread section with the road is prevented or reduced, the first inflation pressure being lower than the second inflation pressure, wherein the tread section further comprises, in an inner surface thereof, one or more channels extending in a circumferential direction of the tire and configured to regulate an inflation-pressure-dependent transition between the first and second tread configurations. The one or more channels may extend continuously in the circumferential direction of the tire.
According to some embodiments, the one or more channels form a joint structure facilitating the transition between the first and second tread configurations. According to some embodiments, the joint structure may be formed between the one or more channels in the inner surface of the tread section and one or more outer channels formed in an outer surface of the tread section (which is opposing to the inner surface of the tread section). According to some embodiments, the joint structure facilitates a change of an angle between the main tread zone and the at least one auxiliary tread zone which are integrally formed with each other.
According to some embodiments, the one or more channels at least partially contain a substance having elasticity higher than the elasticity of the inner surface, According to some embodiments, the one or more channels at least partially contain a substance having compressibility higher than the compressibility of the inner surface.
According to some embodiments, the main tread zone is a central zone and the at least one auxiliary tread zones comprises two side zones located on both sides of the central zone. According to some embodiments, the tread section includes one main section and one auxiliary section.
According to some embodiments, the first configuration facilitates full load driving mode and the second configuration facilitates light weight driving mode. According to some embodiments, the main tread zone comprises a first outer surface characteristic and the at least one auxiliary comprises a second outer surface characteristic being different from the first outer surface characteristic. According to some embodiments, the main tread section comprises a first outer surface pattern and the at least one auxiliary section comprises a second outer surface pattern being different from the first outer surface pattern. According to some embodiments, the first outer surface pattern is configured to facilitate driving on a paved road and wherein the second outer surface pattern is configured to facilitate driving on “off road” conditions. According to some embodiments, the first outer surface pattern is configured to facilitate driving on an essentially dry road and wherein the second outer surface pattern is configured to facilitate driving on a wet, icy and/or snow covered road. According to some embodiments, the second outer surface comprises studs configured to facilitate driving on an icy and/or snow covered road. According to some embodiments, the second tread configuration facilitates economy driving mode whereas the first tread configuration facilitates high speed driving mode.
According to some embodiments, the tire may further include one or more reinforcing elements extending radially from the tire beads, along the side wall and around the tire, the one or more reinforcing elements are essentially perpendicular to the one or more circumferential channels, wherein the one or more reinforcing elements comprise indentations at locations fitting the one or more circumferential channels. According to some embodiments, the one or more reinforcing elements comprise one or more metal cords.
According to some embodiments, there is provided herein a method of manufacturing a multi-purpose tire, the method comprising: utilizing a tire building machine (TBM), which includes a drum having one or more bulges at preselected location(s), applying one or more layer of tire production material on the drum such that the resulting tire will include a set of circumferential channels in an inner tread section thereof, wherein the locations of the circumferential channels correspond to the locations of the bulges on the drum. According to some embodiments, the tire production material comprises an inner liner, body plies or a combination thereof, wherein the set of circumferential channels are formed at least on the inner liner.
More details and features of the current invention and its embodiments may be found in the description and the attached drawings.
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention, suitable methods and materials are described below. In case of conflict, the patent specification, including definitions, will control. In addition, the materials, methods, and examples are illustrative only and not intended to be limiting.
Exemplary embodiments are illustrated in referenced figures. Dimensions of components and features shown in the figures are generally chosen for convenience and clarity of presentation and are not necessarily shown to scale. It is intended that the embodiments and figures disclosed herein are to be considered illustrative rather than restrictive. The figures are listed below:
While a number of exemplary aspects and embodiments have been discussed above, those of skill in the art will recognize certain modifications, permutations, additions and sub-combinations thereof. It is therefore intended that the following appended claims and claims hereafter introduced be interpreted to include all such modifications, permutations, additions and sub-combinations as are within their true spirit and scope.
Reference is now made to
One of the reasons for such tire behavior may relate to the tire mass. The pre-designated pressure is designed to press an even layer of mass outwards. When pressure is reduced to a certain level the, mass creates an un-even contact with the ground since the mass density is constant.
Reference is now made to
Tire 100 includes a tread section 102 and a side wall 104. Tread section 102 includes an inner surface 116 and an opposing outer surface 118 designed to contact a road surface 106 in a manner dependent on the inflation pressure of tire 100. Tread section 102 may be divided into three sub-sections (zones): a main (central) tread zone 110 and two auxiliary (side) tread zones 112 and 114. Central tread zone 110 and side tread zones 112 and 114 extend continuously in a circumferential direction of tire 100. Central tread zone 110 is located between side tread zone 112 and side tread zone 114.
Inner surface 116 of tire 100 includes channels 120 extending continuously in a circumferential direction of tire 100. Channels 120 are configured to regulate an inflation-pressure-dependent transition between the tread section configurations of tire 100.
In low inflation pressure conditions (
In medium inflation pressure conditions (
In high inflation pressure conditions (
According to some embodiments, this multipurpose tire having inflation-pressure-dependent road grip may be accomplished due to channels 120, which allow tread section 102 to re-shape (e.g., bend) in pre-determined locations using the natural elasticity of the mass and the force applied by the air pressure. As tread section 102 responds to different pressure values according to pre-determined modes, tire 100 presents more than one designed road surface grip, allowing various pre-planned modes of contacts with the ground.
By applying internal grooves or flexible belts to the internal tire section opposing the actual tread in pneumatic tire when the tire is under-inflated, it still maintains full tread grip with the ground in given ranges of pressure.
For example, as mentioned above, in low inflation pressure conditions (
In medium inflation pressure conditions (
In high inflation pressure conditions (
Reference is now made to
Inner surface 216 of tire 200 includes channel 220 extending continuously in a circumferential direction of tire 200. Outer surface 218 of tire 200 also includes a channel 230 (for example, extending continuously in a circumferential direction of tire 200). It is noted that more channels, such as channels 220 and 230, may be present but not shown herein for the purpose of simplicity. Channels 220 and 230 are (slightly) shifted with respect to one another creating a “joint” structure facilitating a bending between central tread zone 210 and side tread zone 214 allowing side zone 214 to lift from road surface 206 when inflation pressure increases (
It is noted that although only two or three tread configurations are presented herein, embodiments of this invention are also directed to a larger number of tread configurations such as about 2-7, 3-10, 5-15, more than about 10, etc. According to some embodiments, the tread structure and/or composition may be configured to facilitate a pressure driven transition between multiple tread configurations. The transition may be continuous.
Road (ground) contact of the outer surfaces of the two side zones can be regulated (e.g., increased or reduced) by different pressure applied to the tire. The operator can thus use the vehicle for different functions using the same set of tires.
According to some embodiments, the outer surface of the side zones may be designed for use on dirt roads while the central zone may be designed for paved road allowing the vehicle to perform all-road service using the same set of tires. When higher pressure is applied, the side zones are lifted from the ground (as, for example, in
Reference is now made to
The transition from “on-road” to “combined” and to “off-road” and vice versa is inflation-pressure dependent and can be accomplished by structures 320 and 325, which can be the same or different and can be, as non-limiting examples, grooves.
According to some embodiments, the outer surface of the side zones may be equipped with metal studs designated for snow conditions while the central zone is designed for dry road conditions. When higher pressure is applied, the side zones are lifted from the ground and the vehicle is in dry road driving mode. When air pressure is reduced, the side zones with snow studs are in contact with the ground and the vehicle is in snow driving mode.
Reference is now made to
According to some embodiments, the outer surface of the side zones may be designed for high speed driving while the central zone may be designed for standard economy driving. When higher pressure is applied, the side zones are lifted from the ground and the vehicle is in economy driving mode, fit for slow speed in city roads, for example. When air pressure is reduced, the side zones are in contact with the ground and the vehicle is in high speed driving mode. According to some embodiments, the outer surface of the side zones may be equipped with metal studs designated for snow conditions while the central zone is designed for dry road conditions. When higher pressure is applied, the side zones are lifted from the ground and the vehicle is in dry road driving mode. When air pressure is reduced, the side zones with snow studs are in contact with the ground and the vehicle is in snow driving mode.
Reference is now made to
In heavy vehicles, such as trucks, for example, the side zones may be designed for increased loads while the central zone is designed for an unloaded drive. When higher pressure is applied, the side zones are lifted from the ground and the truck is in light weight driving mode. When air pressure is reduced, the side zones are in contact with the ground and the truck is in full load driving mode. In addition, in heavy vehicles, such as trucks, steel cords are typically incorporated into the tire as reinforcing elements. These cords run radially (from the tire beads) down the side wall and all the way around the tire. A track typically has about 1200 cords in a tire. The steel cords and the tire rubber allow a combination of strength and flexibility and thus help absorb shock from uneven road surfaces. When used in tires, according to some embodiments of the current invention, the radial (steel) cords may be made to assume the indentations which may be compatible to the tire circumferential grooves.
Reference is now made to
A tire building process typically includes assembling all the tire components onto a tire building drum. Tire-building machines (TBM) can be manually operated or partially/fully automatic. Typical TBM operations include the first-stage operation, where inner liner, body plies, and sidewalls are wrapped around the drum, the beads are placed, and the assembly turned up over the bead. In the second stage operation, the carcass of the tire is inflated, then the belt package and tread are applied. According to some embodiments of the invention, the tire building drum (e.g. a rotating drum) includes one or more bulges at preselected location(s). Therefore applying one or more layer of tire production material (for example an inner liner on the drum will result in a tire having a set of circumferential channels in an inner tread section thereof, at location(s) corresponding to the location(s) of the bulges on the drum).
Reference is now made to
According to some embodiments, the term “high inflation pressure” may include an inflation pressure of about 30-40 psi (for example, 33-35 psi, 34-36 psi, 32-37 psi, etc.). According of some embodiments, the term “medium inflation pressure” may include an inflation pressure of about 20-30 psi (for example, 20-25 psi, 22-27 psi, 25-28-37 psi, etc.). According of some embodiments, the term “low inflation pressure” may include an inflation pressure of about 12-20 (for example, 13-15, 14-16 psi, 15-17 psi, 15-19 psi, etc.).
According to some embodiments, the “tread section” includes two opposing surfaces: an outer surface, designed to make contact with the road, an inner surface opposing to the outer surface and any layer that may be disposed between the two surfaces. According of some embodiments, the term “inner surface” of the tread section may include an inner liner, an under-tread layer, a cap plie, a belt (e.g., rubber, steel, nylon or any other belt), carcass or any other layer or combination of layers.
According to some embodiments, the “tread section” does not include the tire's side walls.
According to some embodiments, the terms “channel(s)” and “groove(s)” may be used interchangeably.
In the description and claims of the application, each of the words “comprise” “include” and “have”, and forms thereof, are not necessarily limited to members in a list with which the words may be associated.
Although the invention has been described in conjunction with specific embodiments thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, it is intended to embrace all such alternatives, modifications and variations that fall within the spirit and broad scope of the appended claims. All publications, patents and patent applications mentioned in this specification are herein incorporated in their entirety by reference into the specification, to the same extent as if each individual publication, patent or patent application was specifically and individually indicated to be incorporated herein by reference. In addition, citation or identification of any reference in this application shall not be construed as an admission that such reference is available as prior art to the present invention.
Number | Date | Country | Kind |
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253151 | Jun 2017 | IL | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IL2018/050346 | 3/26/2018 | WO | 00 |