The present invention relates to a vehicle visual recognition device including an operating mechanism and a stowing mechanism.
A vehicle visual recognition device disclosed in Japanese Patent Application Laid-Open (JP-A) No. 2003-341427 includes a mirror face angle adjustment mechanism, this corresponding to an operating mechanism of a mirror, and a stowing mechanism. Wiring that is electrically connected to the mirror face angle adjustment mechanism extends from a lower portion to an upper portion of the stowing mechanism. Namely, there is a need to provide an opening in the stowing mechanism in order to allow the wiring inserted into the stowing mechanism to extend toward the mirror face angle adjustment mechanism. There is a possibility that liquid (such as water) might enter through this opening. Moreover, a connection location of the wiring to the mirror face angle adjustment mechanism is provided at the exterior of the mirror face angle adjustment mechanism and the stowing mechanism. Namely, since the connection portion of the wiring is exposed to the exterior, liquid (such as water) might enter the connection portion, resulting in a poor connection.
In consideration of the above circumstances, an object of the present invention is to obtain a vehicle visual recognition device with improved waterproofing performance.
A vehicle visual recognition device of a first aspect includes: an operating mechanism that electrically operates a visual recognition means that assists visual recognition by an occupant of a vehicle; and a stowing mechanism that electrically stows a housing body in which the visual recognition means is housed, wiring that is electrically connected to the operating mechanism and to the stowing mechanism is routed inside the stowing mechanism.
A vehicle visual recognition device of a second aspect is the vehicle visual recognition device of the first aspect, wherein the stowing mechanism includes a swing body that is connected to the housing body, and a support shaft that supports the swing body so as to allow swinging, and the swing body includes a covering member that covers an upper portion of the swing body and that includes a retention portion that retains the support shaft.
A vehicle visual recognition device of a third aspect is the vehicle visual recognition device of the second aspect, wherein the covering member includes an escape portion through which wiring, which has passed in an axial direction through the support shaft, is led inside the stowing mechanism.
A vehicle visual recognition device of a fourth aspect is the vehicle visual recognition device of any one of the first to the third aspects, wherein wiring that is electrically connected to the operating mechanism is connected inside the stowing mechanism.
In the vehicle visual recognition device of the first aspect, the wiring that is electrically connected to the operating mechanism and the stowing mechanism is routed inside the stowing mechanism. Thus, there is no need to for the wiring to lead from the stowing mechanism to the exterior, thereby improving waterproofing performance.
In the vehicle visual recognition device of the second aspect, the stowing mechanism includes the support shaft that supports the swing body connected to the housing body so as to allow swinging. In the swing body, the covering member covering the upper portion of the swing body includes the retention portion that retains the support shaft. Namely, conventionally, there was a need to provide an opening in an axial center portion of the support shaft to allow the wiring to pass through, as well as a retention member to retain the support shaft, and a covering member to cover the retention member. However, in this vehicle visual recognition device, the covering member includes the retention portion that retains the support shaft, thereby reducing the number of components.
In the vehicle visual recognition device of the third aspect, the covering member includes the escape portion, thereby enabling the wiring to be laid inside the stowing mechanism.
In the vehicle visual recognition device of the fourth aspect, the wiring that is electrically connected to the operating device is connected up inside the stowing device, thereby improving waterproofing performance.
The vehicle door mirror device 10 according to the present exemplary embodiment is supported at the outside of a door (front side door, vehicle body side) of a vehicle.
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A pair of terminal-insertion ports 74 are provided at an upper portion of a vehicle width direction inside face of the main body 50A of the motor 50. The pair of terminals 72 of the circuit board 70 are respectively inserted into the pair of terminal-insertion ports 74 to electrically connect the motor 50 and the circuit board 70 together. Note that the circuit board 70 is supported by being inserted into a groove 22D formed in the motor base 22C (see
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A worm gear 54, made of resin and serving as a first stage gear, is provided to the gear mechanism 52 at the lower side of the motor 50. The worm gear 54 is disposed with its axial direction running along the vertical direction, and a lower portion of the worm gear 54 is rotatably supported by the lower wall 22A of the case 22. The output shaft 50B of the motor 50 is coaxially inserted into the worm gear 54 from the upper side, such that the worm gear 54 rotates integrally with the output shaft 50B when the output shaft 50B is rotated.
A worm shaft 56, serving as an intermediate gear, is provided to the gear mechanism 52 at the vehicle width direction inside of the worm gear 54. The worm shaft 56 is disposed with its axial direction running along a horizontal direction and is rotatably supported by the case 22. A resin helical gear portion 56A is coaxially provided to one end side portion (a vehicle rear side portion) of the worm shaft 56, and a metal worm gear portion 56B is coaxially provided to another end side portion (a vehicle front side portion) of the worm shaft 56. The helical gear portion 56A meshes with the worm gear 54, such that the helical gear portion 56A and the worm gear portion 56B rotate as an integral unit when the worm gear 54 rotates, thereby rotating the worm shaft 56.
A gear plate 58 (worm wheel), made of metal and serving as a gear, is provided to the gear mechanism 52 at the vehicle width direction inside of the worm shaft 56. The gear plate 58 is a member that receives drive force from the motor 50 through the worm shaft 56 and so on at an outer peripheral face side, and is provided about the axis of the support shaft 12C. The support shaft 12C of the stand 12A coaxially penetrates the gear plate 58, and the gear plate 58 is capable of rotating about the axis of the support shaft 12C.
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The plural detent recesses 58B are disposed at uniform spacings around the circumferential direction of the gear plate 58. Each of the detent recesses 58B is formed with an inverted trapezoidal shaped profile, set such that a dimension at an upper end opening side is longer than that at a base portion side as viewed in vertical cross-section sectioned along the circumferential direction of the gear plate 58.
The clutch plate 60 is provided about the axis of the support shaft 12C at the upper side of the gear plate 58. The clutch plate 60 is formed of metal in a substantially circular tube shape. The support shaft 12C of the stand 12A coaxially penetrates the clutch plate 60. Protrusions 60C that bulge toward the radial direction inside of the clutch plate 60 and extend along the axial direction of the clutch plate 60 are formed to an inner peripheral side of the clutch plate 60. Plural of the protrusions 60C are formed at uniform spacings around the circumferential direction at an inner peripheral portion of the clutch plate 60, and fit into groove portions 12E formed in the support shaft 12C of the stand 12A. The clutch plate 60 is thereby incapable of rotating about the axis of the support shaft 12C, but is capable of moving along the axial direction of the support shaft 12C (the vertical direction).
Lower side contact faces 60A, which are normally (when external force with a high load is not acting on the visor 16 and so on) in face-to-face contact with the upper side contact faces 58A of the gear plate 58, and detent protrusions 60B, serving as engaging locations, are formed to a lower face of the clutch plate 60. The lower side contact faces 60A and the detent protrusions 60B are alternately formed around the ring shaped lower face of the clutch plate 60 (as an example, four of each are formed in the present exemplary embodiment).
The plural detent protrusions 60B are disposed at uniform spacings around the circumferential direction of the clutch plate 60. Each of the detent protrusions 60B is formed with an inverted trapezoidal shaped profile, set such that a dimension at an upper end side is longer than that at a lower end side as viewed in vertical cross-section sectioned along the circumferential direction of the clutch plate 60. The cross-section profile of the detent protrusions 60B of the clutch plate 60 is similar to, but slightly smaller than, the cross-section profile of the detent recesses 58B in the gear plate 58.
Namely, the detent protrusions 60B of the clutch plate 60 are capable of being inserted into the detent recesses 58B of the gear plate 58, and the detent recesses 58B of the gear plate 58 and the detent protrusions 60B of the clutch plate 60 are capable of engaging with each other. When the detent protrusions 60B of the clutch plate 60 are inserted into the detent recesses 58B of the gear plate 58, the lower side contact faces 60A of the clutch plate 60 are in face-to-face contact with the upper side contact faces 58A of the gear plate 58.
A coil spring 62 (compression coil spring), serving as an urging member, is provided around the axis of the support shaft 12C at the upper side of the clutch plate 60. The coil spring 62 is made of metal and is formed in a helical shape, and the support shaft 12C of the stand 12A is coaxially inserted through the inside of the coil spring 62.
A substantially annular plate shaped push nut 64 (anchor member) is provided at the upper side of the coil spring 62. The push nut 64 includes plural anchor claws 64A that are anchored to the support shaft 12C of the stand 12A, and the push nut 64 is coaxially fixed to the support shaft 12C of the stand 12A (see
The worm gear portion 56B of the worm shaft 56 meshes with the gear plate 58. When the worm gear portion 56B is rotated, the worm gear portion 56B is swung about the gear plate 58, such that the swing body 12D swings integrally with the worm gear portion 56B with respect to the gear plate 58. Namely, when drive force from the motor 50 is received while rotation of the gear plate 58 about the support shaft 12C is being restricted, maintaining the restriction on rotation causes the drive force from the motor 50 to act as a swinging force on the swing body 12D.
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A receptacle shaped covering wall 18C (case upper portion), serving as a covering portion, is provided at the inside of the support wall 18B. The entire periphery of a vehicle front side end of the covering wall 18C is integrated to the entire periphery of a vehicle front side end of the support wall 18B. A flat plate shaped coupling wall 18D is integrally provided between the vehicle front side end of the covering wall 18C and the vehicle front side end of the support wall 18B (see
A circular tube shaped fitting tube 18E, serving as a peripheral portion, is integrally provided to a vehicle front-rear direction intermediate portion of an outer peripheral face of the support wall 18B. The fitting tube 18E projects out from the support wall 18B toward the vehicle front side, and is disposed coaxially to the support wall 18B.
A substantially circular tube shaped retention tube 28, serving as a central support portion, is integrally provided to a vehicle rear side wall (bottom wall) of the covering wall 18C. The retention tube 28 projects out to both the vehicle front side and the vehicle rear side of the vehicle rear side wall of the covering wall 18C, and is disposed coaxially to the support wall 18B. A retention ball 28A having a substantially spherical shape is provided at a vehicle rear side end portion of the retention tube 28. A vehicle front side portion of the retention ball 28A has a spherical shaped peripheral face, with the center of the spherical face profile being aligned with the center of an inner peripheral face of the support wall 18B.
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The reinforcement 24 has higher rigidity than that of the visor body 18, and the reinforcement 24 reinforces the visor body 18 and the swing body 12D. Moreover, the visor cover 20 (the lower cover 20B) of the visor 16 is fixed to the reinforcement 24 by fastening with a third screw 16C. The visor cover 20 is thereby assembled to the visor body 18 such that the reinforcement 24 interposed between the visor cover 20 and the visor body 18, as described above.
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Circular tube shaped support tubes 24E are integrally provided to an upper portion and a vehicle width direction outside portion of the bottom wall portion 24A. Each of the support tubes 24E projects out from the bottom wall portion 24A toward the vehicle rear side, and is disposed such that a center axis of the support tube 24E runs parallel to the center axis of the bottom wall portion 24A.
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The bottomed tube shaped power supply connector 24F, serving as a receptor portion, is integrally provided to the case 22 of the swing body 12D. A plug 76 is connected to the cable 80 that extends from the vehicle side, is inserted through the inside of the support shaft 12C, and is led through the inside of the stowing mechanism 12 through the wiring route portion 26B. The plug 76 is inserted into the power supply connector 24F, thereby connecting the wiring of the cable 80 and the terminals 78. Base end portions (vehicle width direction inside end portions) of the terminals 78 extend inside the power supply connector 24F. The base end portions of the terminals 78 are electrically connected to the controller via the inside of the swing body 12D and the inside of the stand 12A.
A leading end side portion (vehicle width direction outside portion) of one of the terminals 78 branches in two. Leading end portions of the terminals 78 (including each of the branch portions of the one terminal 78) extend from the bottom wall portion 24A toward the vehicle rear side, and configure output terminals 78A, serving as connecting portions. There are accordingly four of the output terminals 78A provided, with the output terminals 78A being provided in two pairs.
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A pair of motors 30, serving as another drive means, are provided to the mirror face adjustment mechanism 14. A main body 30A of each of the motors 30 is retained in a state clamped between the covering wall 18C and the bottom wall portion 24A. As illustrated in
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A worm wheel 34A is formed coaxially to an outer peripheral portion of an axial direction (vehicle front-rear direction) intermediate portion of each of the wheel drives 34. Each of the worm wheels 34A is meshed (engaged) with the worm 32 of the corresponding motor 30. The worm wheels 34A are rotated by driving each of the motors 30 so as to rotate the worms 32, thereby rotating the wheel drives 34.
A predetermined number (four in the present exemplary embodiment) of meshing claws 34B, serving as engaging portions, are formed to an inner peripheral portion of each of the wheel drives 34 at the vehicle rear side of the worm wheel 34A. The predetermined number of meshing claws 34B are disposed at uniform spacings around the circumferential direction of the wheel drive 34. The meshing claws 34B extend toward the vehicle rear side and are elastic. Leading ends (vehicle rear side ends) of the meshing claws 34B project toward the radial direction inside of the respective wheel drives 34.
A substantially circular column shaped rod drive 36, serving as a moving member, is coaxially inserted inside each of the wheel drives 34. Each of the rod drives 36 projects through the covering wall 18C toward the vehicle rear side. One of the rod drives 36 is disposed above (or alternatively below) a center axis of the support wall 18B of the visor body 18. The other of the rod drives 36 is disposed at the vehicle width direction outside (or alternatively at the vehicle width direction inside) of the center axis of the support wall 18B.
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A mirror body 38, serving as a visual recognition means, is housed inside the housing wall 18A of the visor body 18. The entire periphery and vehicle front side of the mirror body 38 is covered by the housing wall 18A.
A substantially rectangular plate shaped mirror 40, serving as a visual recognition portion, is provided at a vehicle rear side portion of the mirror body 38. A surface of the mirror 40 is exposed at the vehicle rear side of the visor body 18. A mirror face 40A of (the surface of a reflective layer on the reverse side of) the mirror 40 faces toward the vehicle rear side. The mirror 40 assists vehicle rearward visual recognition by an occupant (in particular the driver) of the vehicle.
A substantially rectangular plate shaped mirror holder 42 (see
A substantially tube shaped attachment wall 42A, serving as an attachment portion, is formed to the mirror holder 42 at a vehicle front side of a central position (center of gravity position) of the mirror 40. The attachment wall 42A is disposed coaxially to the support wall 18B of the visor body 18. The attachment wall 42A has a substantially spherical wall profile, with an inner diameter dimension of the attachment wall 42A gradually increasing on progression toward the vehicle rear. The retention ball 28A of the retention tube 28 of the visor body 18 is insertion-fitted inside the attachment wall 42A. The attachment wall 42A is thereby retained on the retention ball 28A so as to be capable of both tilting and sliding.
A substantially tube shaped sliding wall 42B, serving as a sliding portion, is integrally provided at the vehicle front side of the mirror holder 42. The sliding wall 42B is disposed coaxially to the support wall 18B of the visor body 18. The sliding wall 42B has a spherical wall profile, and an external diameter dimension of the sliding wall 42B gradually increases on progression toward the vehicle rear. An outer peripheral face of the sliding wall 42B abuts the inner peripheral face of the support wall 18B, and the sliding wall 42B is supported by the inner peripheral face of the support wall 18B so as to be capable of both tilting and sliding.
The mirror holder 42 is formed with a pair of substantially tube shaped swivel walls 42C, serving as a swivel portion, formed at the radial direction inside of the sliding wall 42B. One of the swivel walls 42C is disposed above (or alternatively below) the center axis of the support wall 18B of the visor body 18. The other of the swivel walls 42C is disposed at the vehicle width direction outside (or alternatively at the vehicle width direction inside) of the center axis of the support wall 18B. The swivel walls 42C are disposed such that their axial centers run parallel to the center axis of the support wall 18B of the visor body 18. The swivel walls 42C each have a substantially spherical wall profile, and the inner diameter dimension of each of the swivel walls 42C gradually increases on progression from the two vehicle front-rear direction end sides of the swivel wall 42C toward the vehicle front-rear direction center thereof.
The leading end portions of the rod drives 36 of the mirror face adjustment mechanism 14 are insertion-fitted into and retained at the inside of the swivel walls 42C. The swivel walls 42C are permitted to swivel with respect to the leading end portion of the respective rod drives 36, and are restricted from rotating about the axes of the rod drives 36. Thus, in the mirror face adjustment mechanism 14, as the wheel drives 34 (including the meshing claws 34B) are rotated as described above, the meshing positions of the leading ends of the meshing claws 34B with the threads 36A of the respective rod drives 36 are displaced, thereby moving (sliding) the respective rod drives 36 in the vehicle front-rear direction (axial direction).
Next, explanation follows regarding operation of the present exemplary embodiment.
In the vehicle door mirror device 10 configured as described above, when the stowing mechanism 12 is electrically operated, the motor 50 is driven and the worm shaft 56 (worm gear portion 56B) is made to swing about the gear plate 58. Namely, the swing body 12D swings with respect to the stand 12A, and the mirror body 38 (including the visor 16 (the visor body 18 and the visor cover 20), the reinforcement 24, and the mirror face adjustment mechanism 14) swing as a unit with the swing body 12D. The mirror body 38 thereby swings toward the vehicle rear side and the vehicle width direction inside, and the mirror body 38 is stowed. Moreover, the mirror body 38 is flipped out (deployed, returned) by swinging the mirror body 38 toward the vehicle front side and the vehicle width direction outside.
Moreover, when the mirror face adjustment mechanism 14 is electrically operated to drive the motors 30 and thus rotate the worms 32, the wheel drives 34 are rotated, and the rod drives 36 are moved in the vehicle front-rear direction. Thus, by tilting the mirror body 38 (the mirror 40 and the mirror holder 42) in at least one of the vertical direction or the vehicle width direction using the rod drives 36, the angle of the mirror face 40A of the mirror 40 (i.e. the visual recognition direction in which the occupant assisted by the mirror 40) is adjusted in at least one out of the vertical direction or the vehicle width direction.
The present exemplary embodiment incorporating the configuration and operation described above may be summarized in the following manner.
The vehicle door mirror device 10 of the present exemplary embodiment includes the stowing mechanism 12 and the mirror face adjustment mechanism 14. The stowing mechanism 12 is driven by the motor 50, and the mirror face adjustment mechanism 14 is driven by the two motors 30. As illustrated in
The motor 50 is connected to the circuit board 70 through the terminals 72 and the terminal-insertion ports 74. Thus, all wiring connections in the stowing mechanism 12 are completed at the inside of the swing body 12D, and so no wiring connection locations are present at the exterior of the stowing mechanism 12. Moreover, the motors 30 are connected to the plug 76 through the terminals 78. Thus, all wiring connections of the mirror face adjustment mechanism 14 are completed at the inside of the swing body 12D and the reinforcement 24, and so no wiring connection locations are present at the exterior of the stowing mechanism 12 and the mirror face adjustment mechanism 14.
In the vehicle door mirror device 10 of the present exemplary embodiment, there is no opening in the stowing mechanism 12 to lead out the cable 80, and there are no wiring connection locations present at the exterior of the stowing mechanism 12 and the mirror face adjustment mechanism 14, thereby enabling waterproofing performance to be improved. Moreover, the cable 80 is not present inside the visor 16, this being external to the stowing mechanism 12 and the mirror face adjustment mechanism 14, thereby enabling the cable 80 to be suppressed from hitting an inner wall of the visor 16 or the like and causing noise.
In the vehicle door mirror device 10 of the present exemplary embodiment, the ribs 26A that retain the support shaft 12C are provided at the upper portion of the support shaft 12C, this being at the inside of the cover 26. Note that in conventional vehicle visual recognition devices, there is a need to provide an opening through which a cable is led out at a portion corresponding to the axial center of a support shaft of a retention member that retains a support shaft, and there is also a need to provide a covering member to cover the retention member, including the opening. In contrast thereto, in the present exemplary embodiment, since there is no need to provide an opening through which a cable is led out, the retention portion (ribs 26A) that retain the support shaft 12C and the covering member (cover 26) can be configured as an integral unit. Namely, the number of components can be reduced. This enables a reduction in the number of assembly processes.
Furthermore, in a structure in which the retention portions (ribs 26A) and the covering member (cover 26) are configured as an integral unit as described above, the cable 80 can be routed at the inside of the stowing mechanism 12 by providing the wiring route portion 26B, though which the cable 80 can be inserted, to the cover 26.
Note that although the plural plate shaped ribs 26A, serving as a retention portion, are provided pointing toward the axial center of the support shaft 12C in the cover 26 of the present exemplary embodiment, the shape of the retention portion is not limited thereto. For example, a circular tube shaped retention portion with its axial direction running along the vertical direction may be provided at the inside of the cover 26. In such cases, the support shaft 12C is retained by abutting an inner peripheral face of the circular tube shaped retention portion against an outer peripheral face of the support shaft 12C, namely, by fitting the circular tube shaped retention portion together with the support shaft 12C. In the case of a circular tube shaped retention portion, the cable 80 can be led inside the stowing mechanism 12 by forming a notch running along the axial direction in a wall face of the retention portion so as to allow insertion of the cable 80.
Although the reinforcement 24 is integrally formed with the swing body 12D in the present exemplary embodiment, there is no limitation thereto. In cases in which the reinforcement 24 is a separate body to the swing body 12D, for example, providing an electrical join portion at a portion where the swing body 12D is fixed to the reinforcement 24 enables waterproofing to be secured. Specifically, exposed portions, namely, terminal post of the terminals 78, may be provided to the portion of the reinforcement 24 fixed to the swing body 12D, and a terminal-insertion port for this terminal post may be provided to the portion of the swing body 12D fixed to the reinforcement 24. Thus, an electrical connection would be made accompanying fixing of the reinforcement 24 to the swing body 12D, and no wiring would be present at the exterior of the stowing mechanism 12 and the mirror face adjustment mechanism 14.
Moreover, in the present exemplary embodiment, the terminals 78 provided to the reinforcement 24 are electrically connected to the mirror face adjustment mechanism 14. However, there is no limitation thereto, and a lamp (a turn lamp or a lighting lamp) may be provided to the vehicle door mirror device 10, and the terminals 78 of the reinforcement 24 electrically connected to this lamp.
Moreover, in the present exemplary embodiment, the mirror body 38 serves as a visual recognition means. However, a camera that uses imaging to assist visual recognition of an occupant may serve as the visual recognition means. In such cases the terminals 78 of the reinforcement 24 may be electrically connected to the camera.
Furthermore, in the present exemplary embodiment, the vehicle door mirror device 10 (vehicle visual recognition device) is installed at the outside of a door of a vehicle. However, the vehicle visual recognition device may be installed at another position on a vehicle.
The entire content of the disclosure of Japanese Patent Application No. 2017-018703 filed on Feb. 3, 2017 is incorporated by reference in the present specification. Explanation of the Reference Numerals
Number | Date | Country | Kind |
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2017-018703 | Feb 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/002985 | 1/30/2018 | WO | 00 |