The present application relates generally toward a wheel and method of manufacturing a wheel providing an improved appearance. More specifically, the present application relates toward a wheel and a method of coating a wheel providing multiple gloss levels.
BACKGROUND
Vehicle wheels have become an increasingly important aspect of overall passenger vehicle appearance. As such, wheel manufacturers have looked for innovative technical solutions to provide a distinguishing appearance to the wheel. Two-tone, multi-color, unique spoke characteristics have all proven unsuccessful for to present a distinctive wheel appearance for a variety of technical and economic issues. This effort continues but further developments are necessary.
The primary manner in which a two-tone type appearance is achieved is by applying a first layer of paint to a wheel, then milling or turning a wheel to remove the first layer of paint to expose a wheel substrate. The milling or turning creates a smooth surface that presents as a shiny surface. Once the milling or turning is complete, a clear coating is applied to the entire wheel. While the milled portion gives an illusion of being glossier than the as-cast portions of the wheel, the gloss rating is the same. While a wheel comprising a single gloss level is industry standard, there is a desire to provide a wheel having multiple gloss ratings providing distinguishing characteristics to the wheel without having to machine painted surfaces or otherwise adopt impractical solutions.
A vehicle wheel includes a face portion including a central portion defining a wheel axis and a plurality of spokes extending radially outwardly from the face portion. A rim portion circumscribes the wheel axis and is interconnected to the face portion by the plurality of spokes. The face portion and the rim portion define a first surthce and a second surface. The first surface includes a paint finish defining a first gloss rating and the second surface includes a paint finish defining a second gloss rating that is different than the first gloss rating presenting a multi-gloss paint finish to the wheel.
Modern vehicle styling seeks to meet differing consumer desires, some of which rely on visibly differing gloss levels of a paint finish on vehicle components. These levels are typically classified as high gloss, medium or semi-gloss to a matted or low gloss appearance. Gloss is assigned a rating from measurements typically taken by a gloss meter. The gloss meter establishes a gloss rating by measuring specular reflection at a surface of the wheel. Gloss is determined by projecting a beam of light at a fixed intensity and angle onto a surface and measuring the amount of reflected light at an equal but opposite angle. By way of general example, a high gloss rating ranges includes gloss unit rating between about 80 to 100. A medium gloss rating include a gloss unit rating between about 10 to 80. A matted gloss rating ranges includes a gloss unit rating between about 0 and 10. These rating ranges may very and are provide only as an. example. Applying a polymer coating having a first gloss rating over a polymer coating having a second. gloss rating provides a wheel with an overall paint finish having two different levels of gloss and a unique appearance. Further, the appearance that an overall paint finish provides two different gloss ratings is achievable for the first time on non-planar surfaces of the vehicle Wheel eliminating the requirement to turn or mill a Wheel where one of the surfaces must be substantially planar to provide an illusion of multiple gloss ratings.
Other advantages of the present invention will be readily appreciated, as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, Mierein:
The method of coating a vehicle wheel of the present invention provides an enhanced appearance by providing an. overall paint finish having two or more different gloss levels to the vehicle wheel. While the application references an alloy wheel, the intent is to include multiple wheel configurations including, forged, composite and hybrid alloy-composite wheels, all of which are within the scope of the, invention of the present application.
Referring now to
The spokes 18 interconnect with a bead portion 28 defined by the rim 22. Adjacent spokes 18 define an opening 31 between the bead portion 28 and the central portion 20 as is best seen in
The Wheel 10 shown in
In one embodiment, the wheel 10 is formed, cleaned, and coated in a conventional manner using processes disclosed in co-pending U.S. patent application Ser. Nos. 15/524075 METHOD OF COATING ALLOY WHEELS and 16/256,550 METHOD OF COATING ALLOY WHEELS USING INTER-COAT PLASMA. Therefore, a cast vehicle wheel 10 is cleaned, subject to pretreatment by way of conversion coating to enhance adhesion followed by application of a polymeric primer and color coating. Alternatively, a PVD metal is deposited over the polymeric primer providing a metallic appearance as opposed to a color appearance.
The process by which the multi-gloss wheel 10 is manufactured is shown by way of the flow chart of
After the first polymeric clear coating 38 is applied and cured, a mask 42 shown in
in one embodiment, the second polymeric clear coating 44 is cured in an oven. prior to removing the mask as identified at step 40d. It is believed this sequence of steps will reduce probability of damage to a yet to be cured second polymeric coating 44 that would result in a paint defect. Alternatively, the mask 42 is removed prior to curing the second polymeric clear coat 44 in the oven.
As identified in step 40e, the process steps 40b to 40d maybe repeated to add a third polymeric clear coat over and even a fourth polymeric clear coat over the second polymeric clear coat 44. Additional distinguishing features may also be achieved including adding dyes or pigmentation to the various clear coats 38, 44 to achieve further distinguishing appearance. For example, including a dye or pigmentation to the first polymeric clear coating 38 could present a substantially different appearance or depth than including a dye or pigmentation to the second. polymeric clear coating 42. In each of these embodiments, alternative paint mask 42 configurations are adapted to sealably mask different portion of the wheel l0.
Using the process of the present application, three-dimensional surfaces may achieve unique coating applications presenting multiple gloss appearances. None of the surfaces need be turned or milled to present a different appearance. In one embodiment, the wheel 10 is substantially “as-cast” not being subject to significant machine operation to change the cast contours other than, for example lug and valve apertures. Therefore, the first surface 32 in one embodiment presents a plane of curvature that extends generally in a direction of the wheel axis and the second surface 34 may present a plane of curvature that extends generally in a direction that is perpendicular to said wheel axis. Each of these surfaces may present a different gloss level or portions of a single contoured surface may present multiple gloss levels, all depending upon placement of a mask 42.
The invention has been described in an illustrative manner, and it is to be understood that the terminology that has been used is intended to be in the nature of words of description rather than of limitation. Obviously, many modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the specification, the reference numerals are merely for convenience, and are not to be in any way limiting, and that the invention may be practiced otherwise than is specifically described. Therefore, the invention can be practiced otherwise than is specifically described within the scope of the intended claims.
The present application claims priority to international Patent Application No.: PCT/US2021/051296 filed Sep. 21, 2021 which claims priority to United. States Provisional Patent Application No. 63/081,118 filed on Sep. 21, 2020, the contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2021/051296 | 9/21/2021 | WO |
Number | Date | Country | |
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63081118 | Sep 2020 | US |