The invention relates to a vehicle wheel, in particular for commercial vehicles, having a metal rim with an inner rim flange and an outer rim flange, an inner rim shoulder and an outer rim shoulder and a rim well base between the rim shoulders, having a metal wheel disc arranged inside the rim and connected to the rim. Which has a hub connection flange with a centre hole and several of bolt holes arranged on a bolt circle around a wheel axle, a transition area provided with ventilation holes and a disc edge, wherein the hub connection flange, the transition area, the outer rim flange and the outer rim shoulder form a front side of the wheel, and having a fastening device for an aerodynamic wheel disc cover. The invention also relates to an aerodynamic wheel disc cover for a corresponding vehicle wheel, in particular a vehicle wheel of a commercial vehicle, with an annular cover main body for covering the disc surface of the front side of the wheel of a vehicle wheel between the centre hole and the outer rim flange, and with at least one retaining means interacting with a fastening device on the vehicle wheel.
DE 20 2018 105 357 U1 discloses a generic vehicle wheel for a commercial vehicle with an aerodynamic cover. In the case of the generic vehicle wheel, the aerodynamic cover is fastened to the front of the wheel in the area of the outer rim flange.
In the case of vehicle wheels for passenger cars, it is known to use hub caps as design elements and to attach them to the body of a metal vehicle wheel in different ways. Plug-in solutions are available where the fastening takes place directly on the bolts. And solutions are available where a tensioning device is arranged on the hub cap, which interacts in a suitable manner with a fastening device on the vehicle wheel.
A feature of the invention is to create vehicle wheels, in particular for commercial vehicles, which enable an aerodynamic wheel disc cover to be fastened securely and easily, and which leave the designer the greatest possible design freedom for the shape of the wheel disc cover.
In order to solve this problem, it is suggested with the invention for a vehicle wheel, in particular for commercial vehicles, that the fastening device has several fastening holes for a wheel disc cover, which are arranged in the hub connection flange, preferably arranged symmetrically on a bolt circle around the wheel axle, wherein at least one fastening hole consists of a through hole with a hole axis, is designed symmetrically to the hole axle, has a smaller diameter on the front side of the wheel than on a rear side of the hub connection flange and forms an abutment for a detachable retaining means acting by form fit, and/or wherein at least one fastening hole consists of a through hole provided with an internal thread for screwing in a fastening screw as a retaining means, and/or that the centre hole has an inner circle edge which is provided with a constriction as an abutment for a cover-side retaining means acting by form fit. Each of the three alternative solutions mentioned above offers advantages for the fastening of corresponding wheel disc covers to the vehicle wheel and at the same time improves the ease of assembly and the reliability of the fastening.
A first solution according to the invention provides that the fastening device has several fastening holes for a wheel disc cover, which are arranged in the hub connection flange, preferably arranged symmetrically on a bolt circle around the wheel axle; according to one variant, at least one fastening hole can hereby consist of a through hole with a hole axis, be designed symmetrically to the hole axle, and have a smaller diameter on the front side of the wheel than on the rear side of the hub connection flange, in order to correspondingly provide an abutment for a detachable retaining means that acts by form fit. According to another variant, at least one fastening hole could consist of a through hole provided with an internal thread for screwing in a fastening screw as retaining means.
In the variant with a fastening hole that widens from the front side of the wheel to the rear side, at least one fastening hole can widen conically from the front side of the wheel to the rear side of the hub connection flange, according to one arrangement. Different retaining means can be securely attached in a conically widening fastening hole in order to prevent the wheel disc cover from becoming detached. In the simplest arrangement, the retaining means could consist of fastening clips or plastic expansion dowels, such as those used in the interior of vehicles for fastening panelling elements or for fastening strips or bumpers to the body of some vehicle models. For this arrangement, it is sufficient if the wheel disc cover has suitable fastening holes, in particular blind holes, for receiving and for reaching through the fastening clips or expansion dowels. However, the retaining means can also consist of elements integrated into the cover, as will be explained further below with reference to the aerodynamic wheel disc cover.
In another variant according to the invention with a widening fastening hole, at least one fastening hole can have a step between the front side of the wheel and the rear side of the hub connection flange and form a retaining projection for the retaining means with the undercut formed by the step. The retaining means can also consist of an expansion dowel here, or also of a suitable anchoring element which is integrally formed on the cover. In order to create a sufficient undercut, the larger inside diameter of the fastening hole behind the step can be at least 0.8 mm, preferably at least 1.5 mm, and particularly preferably at least 1.9 mm larger than the smaller inside diameter in front of the step.
On the vehicle wheel, all fastening holes can be designed identical to one another and be arranged symmetrically on a common bolt circle; alternatively, several fastening holes could be arranged symmetrically on a bolt circle, which have a larger diameter on the rear side of the hub connection flange than on the front side of the wheel, wherein at least one fastening hole with an internal thread could be additionally provided, which is arranged asymmetrically to the fastening holes that widen towards the rear side. This would enable a combination of a fastening screw together with expansion dowels or the like as retaining means.
In all variants with a through hole, it is particularly advantageous if the through holes have a maximum diameter that is smaller than the diameter of the bolt holes on the hub connection flange.
Another alternative solution that is very advantageous in terms of manufacturing technology and therefore cost-effectiveness could consist in providing a constriction on the inner circle edge of the centre hole, with which correspondingly designed retaining means on the wheel disc cover can interact. The retaining means may consist of a somewhat flexible retaining lip with a hook projection formed on a main body of the cover and engaging behind or in this constriction. For this, an advantageous design can provide to form a groove on the inner circle edge of the centre hole, in which groove the hook projection engages the retaining lip of the cover. Another advantageous design provides that on the rear side of the hub connection flange, that is, on that surface with which a vehicle wheel is pressed and fixed in the assembled state by means of the wheel bolts on the hub of a vehicle, a free surface is created by means of a taper that offers sufficient space so that a corresponding hook projection on the cover can engage behind this free space in order to thereby achieve a possible first locking of the wheel disc cover. The taper with which the inner circle edge transitions into the rear side of the hub connection flange can preferably be set back by at least 4 mm with respect to the inside diameter of the inner circle edge on the rear side. As this first locking effected at the centre hole is not sufficient for secure fastening in case of doubt, a further locking can additionally be provided, for example via a plug connection on the wheel bolts, by means of one of the other solutions according to the invention or via locking means which interact with the outer rim flange.
In the variant with a constriction at the centre hole, but also with all other variants, the outer rim flange can have an arcuately curved locking lip on the inside of the wheel disc as an abutment for a locking projection or several locking projections on the outer circumference of an aerodynamic wheel disc cover, wherein each locking projection preferably has at least one bead for engaging the locking lip. The locking lip and the locking projection therefore form a second or additional locking means.
In a preferred design, the vehicle wheel is a vehicle wheel for commercial vehicles. In vehicle wheels for commercial vehicles, the rim shoulders in particular are designed as steep shoulders with a 15° taper. The vehicle wheels according to the invention can, in principle, be mounted both on the drive axle and on the rear axles of a commercial vehicle, even if they are provided with additional fastening holes. However, the aerodynamic wheel disc covers, which are locked via fastening holes or at the centre hole (additionally), can only be mounted in the case of locking if the vehicle wheel is mounted as a single wheel, in particular as a single wheel on the drive axle, usually the front wheel axle.
An aerodynamic wheel disc cover according to the invention, or the fastening device for the wheel disc cover, is characterized for interacting in particular with corresponding vehicle wheels of commercial vehicles in particular in that retaining means interacting with the vehicle wheel consist either of retaining means acting by form fit, which is used for engaging in or behind a constriction or a fastening hole widening towards the rear side of the hub connection flange, or that the retaining means consist of a fastening screw for screwing into a fastening hole provided with an internal thread on the hub connection flange. As already indicated above, the retaining means could in principle consist of expansion dowels or fastening clips, such as are already used in the interior of vehicles. In all aerodynamic wheel disc covers, it is advantageous at the same time if the cover main body has a locking projection or several locking projections on the outer circumference, which are respectively provided with a bead for engaging in a locking lip on the outer rim flange of the vehicle wheel. The locking projection on the outer circumference of the main body thus forms a second, additional locking and securing means for the cover on the vehicle wheel together with the locking created by means of the retaining means according to the invention. In order to create an advantageous aerodynamic effect, the cover main body is preferably designed and dimensioned to cover all the bolt holes as well as the wheel bolt screws screwed into the bolt holes.
According to a particularly preferred design, the cover main body can have several blind hole depressions with a through opening, and the retaining means consisting of fastening screws can or are pre-stressed against a bottom side of the blind hole depressions via spacer sleeves when the fastening screws are screwed into the fastening holes. The fastening screws therefore cause the cover to be locked radially further inwards on the vehicle wheel; however, as the blind hole depressions would then be open and in this respect could adversely affect the aerodynamics of the wheel disc cover, it is particularly advantageous if an additional cover ring is provided, which is provided with cams on an underside, wherein each of the cams is intended for this purpose and positioned accordingly, to engage the blind hole depressions on the main body in a form fit manner in the mounted state.
In a particularly advantageous design, the cover main body has integrally formed retaining means; in a particularly preferred design, several locking pins arranged symmetrically on a bolt circle can be formed on an underside, which pins are provided with a hook projection at their lower pin end, wherein each locking pin is preferably designed at least in two parts and the partial elements of the locking pin relative to an initial state in the radial direction can be pushed apart and/or pushed together; it is particularly preferred if each locking pin is provided with a centre hole for an actuating means for pushing the partial elements of the locking pin apart; the actuating means can also form a securing means, because as long as the locking pins are pushed apart, they cause a form-fitting locking of each locking pin in the associated fastening hole, regardless of whether the fastening hole widens conically towards the rear side or widens with a step; the conical variant has the additional advantage that demounting is also supported by the conical surface, because, during demounting, the conical taper acts in the pull-out direction and in this respect the locking pins are pushed together by interaction with the conical surface. However, the locking pins could also be shaped in such a way that they normally assume the pushed-together state due to their pre-stress and in this respect can also be dismantled at any time with a stepped bore with an undercut. In addition, the cover ring could be provided on the inside of the ring with a reversibly bendable retaining lip for engaging behind a retaining edge on an inner circumference of the main body of the wheel disc cover, because then the cover ring on the main body can also be secured against unintentional loosening in a very simple manner. The cover ring preferably fills a depression in the end face of the main body.
In the design with a centre hole inside the locking pin, it is particularly advantageous if a cover ring is additionally provided, which is provided on its underside with pins projecting over the underside, wherein each pin is intended for this purpose and is positioned accordingly in one of the centre holes of the locking pin on the main body in the mounted state. The mounting of the cover ring then not only closes those depressions via which the locking pins receive actuating or securing means, but a corresponding securing of all locking pins also takes place simultaneously. In addition, the cover ring could be provided on the inside of the ring with a reversibly bendable retaining lip for engaging behind a retaining edge on an inner circumference of the main body, in order to secure the cover ring on the main body against unintentional loosening; as in the preferred design of the wheel disc cover the integrally formed locking pins and also the cover ring are made of plastic, it can prove to be advantageous if each pin is made of metal.
According to still another alternative design, which is particularly intended for a vehicle wheel which is provided with a constriction on the inner circle edge of the centre hole, the cover main body may have a bottom side which is formed as an abutment surface on a front side of a wheel-side hub connection flange and on the bottom side is provided with a reversibly bendable retaining lip, which protrudes over the bottom side and is designed to engage in an annular groove on the inner circumference of a wheel-side centre hole of a wheel disc or to engage behind a taper on a rear side of an inner circumference of a centre hole of a wheel disc.
In all variants of the aerodynamic cover, it is particularly advantageous if the cover main body and/or the cover ring are made of plastic and/or that the cover main body is provided with flow guide bodies on the outer circumference for additionally influencing the aerodynamics, in particular with flow guide bodies that are designed to reduce air turbulence.
The cover main body can in particular have a flat end face or conical end face, the end face preferably having a depression and the cover ring filling this depression and with its end face lying flush with the end face of the main body in the mounted state. In addition, the cover can be provided on the outer circumference with a ring-shaped circumferential edge web having air guide slots, which is positioned on the end face next to the outer rim flange in the mounted state. The edge web with the air guide slots then protrudes over the front side of the wheel, wherein the radially aligned air guide slots can not only ensure the necessary cooling of the brakes, but can also minimize turbulence.
Other advantages of this invention will become apparent to those skilled in the art from the following detailed description of the preferred embodiments, when read in light of the accompanying drawings.
In the interior of the rim 1 is arranged a wheel disc, designated overall by reference numeral 20, which has, in the exemplary embodiment shown, in a manner known per se, a hub connection flange 21 formed concentrically around the wheel axle, which is provided with several, for example 4, 5 or 10, bolt holes 22 arranged on a bolt circle for the passage of wheel bolts, not shown, and forms the contact surface and abutment surface on the vehicle-side hub with its rear side 23. The hub connection flange 21 merges radially outwards into a transition region 24 which is provided with several ventilation holes 25 and then ends in a disc edge 26 via which the wheel disc 20 is connected to the rim, preferably by means of a welded connection. The hub connection flange 21 itself has a centre hole 27 with an inner circle edge 28. Such a design of a preferably metal, multi-part vehicle wheel is known to the person skilled in the art, which is why the possible variants for the design of the disc shape and the rim shape are not discussed here further. The vehicle wheel could also be designed in one piece and consist of aluminium, for example.
In the exemplary embodiment shown, the hub connection flange 21 protrudes axially over the plane spanned by the circumferential outer rim flange 7. The designations inner rim flange 2 and outer rim flange 7 refer to the mounting state of such a vehicle wheel on a vehicle, because then the outer rim flange 7 is on the outside, whereas the inner rim flange 2 disappears inside in the wheel housing or the like. The normally visible wheel outside of the vehicle wheel 1 is therefore essentially formed by the front side 29 of the hub connection flange 21, the transition area 24, the inside of the outer rim shoulder 6 and the inside of the outer rim flange 7. Referring to the annular rim, inside designates the radial inner side, whereas a tyre, not shown, is mounted on the radial outer side of the rim.
The outer side of the vehicle wheel 10 is almost completely covered by the aerodynamic ring-shaped wheel disc cover 50. The wheel disc cover 50 essentially extends from the centre hole 27 to the outer rim flange 7. In the exemplary embodiment according to
In the exemplary embodiment of
So that the blind hole depressions 58 do not impair the aerodynamics of the wheel disc cover 50, the individual blind hole depressions 58 are arranged in a region of the main body 51 which is recessed with respect to the end face 53. This resulting depression 61 can in turn be covered by a cover ring 65, which in the exemplary embodiment shown is additionally provided on its underside 66 with a circular cam 67 for each blind hole depression 58, which is designed and adapted to dip into the blind hole depressions 58 in the mounted state, as can be seen particularly well in
The fastening device formed by means of the fastening screws 40 and the threaded fastening holes 30 does not form the only locking means for the aerodynamic cover 50, because a second locking also takes place on the inside of the outer rim flange 7. The main body 51 of the wheel disc cover 50 is correspondingly provided with an additional locking device on the outer circumference 52, which has either a single, circumferential locking element 70 which engages the arcuately curved inner side of the outer rim flange 7 with a form fit body formed for example by a bead or a curvature, in order to effect locking of the cover 50 on the vehicle wheel in the region of the outer circumference of the cover 50 by form fit. However, this additional locking element does not have to be formed circumferentially, but it could also consist of several individual pieces or a plurality of individual elements directly adjoining one another. However, it is preferably a locking element that is integrally formed on the cover. The additional support and locking on the outer rim flange 7 also ensures very good centring of the wheel disc cover 50 on the vehicle wheel numeral ten.
Unlike the previous embodiment, the hub connection flange 121 is provided with several mounting holes 130 here that do not have a thread but have a smaller inner diameter at the front side 129 than at the rear side 123 of the hub connection flange 121. In the exemplary embodiment according to
For the locking the wheel disc cover 150 to the stepped fastening holes 130, the main body 151 is provided with integrally formed latch pins 180 extending rearwardly beyond the bottom face 155, as can be readily seen from
Here, too, blind hole depressions 158 are formed in a depressed section 161 of the main body 151, at the front of which the locking pins 180 are formed integrally. The blind hole depressions 158 serve to receive retaining cams 167 on the underside of a cover ring 165 in a recessed manner, with which the receding recessed section 161 can be covered and filled flush with the end face 153 of the main body 151 in order to optimize the aerodynamics. The number of cams 167 with pins 185 held on the cover ring 165 by means of these is preferably adapted to the number of stepped fastening holes 130 in the hub connection flange 121. By mounting the cover ring 165, all pins 185 are inserted into the locking projections 180, and locking and securing of all retaining means is effected via the cover ring 165. In order that this is additionally anchored to the main body 151, in the exemplary embodiment according to
There is also an alternative in the fourth variant, in which the constriction is not designed by means of a taper at the transition from the inner circumference of the centre hole to the rear side of the hub connection flange of the wheel disc, but by means of a circumferential groove directly in the inner circumference of the centre hole. The retaining lip on the cover 350 would then have a somewhat shorter length so that a correspondingly designed hook projection can engage in the groove.
Numerous modifications will become apparent to the person skilled in the art from the foregoing description, which are intended to fall within the scope of the appended claims. It is clear to the person skilled in the art that individual retaining means could be combined with one another in order to increase the secure locking of the aerodynamic wheel disc cover. In the exemplary embodiment shown, the offset of the wheel disc in the rim ensures that the hub connection flange clearly projects over the outer rim flange of the rim. In other designs of vehicle wheels, the hub connection flange could also lie inside the wheel, thus projecting less far than the outer rim flange when viewed axially. In such an embodiment, the wheel disc cover could then be designed flat overall and without a cone, or with an inverted cone, so that air guide slots for cooling the brakes can still be provided axially outside the outer rim flange. The air guide slots are preferably formed by such flow guide bodies which at the same time reduce the turbulence during the rotation of the vehicle wheel.
The invention has been described with reference to metal vehicle wheels. Vehicle wheels can in particular also consist of light metal and be produced in one piece, and/or also consist of material combinations. The naming of particular materials is therefore not intended to limit the scope of the invention.
In accordance with the provisions of the patent statutes, the principle and mode of operation of this invention have been explained and illustrated in its preferred embodiments. However, it must be understood that this invention may be practiced otherwise than as specifically explained and illustrated without departing from its spirit or scope.
Number | Date | Country | Kind |
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20 2021 101 794.5 | Apr 2021 | DE | national |
This application is a national stage of International Application No. PCT/IB2022/053062, filed 1 Apr. 2022, the disclosures of which are incorporated herein by reference in entirety, and which claimed priority to German Patent Application No. 20 2021 101 794.5, filed 2 Apr. 2021, the disclosures of which are incorporated herein by reference in entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2022/053062 | 4/1/2022 | WO |