The present disclosure relates to cooling systems for dry-clutch transmissions, more specifically transmission cooling systems that support other vehicle subsystems.
Dry clutch transmissions tend to provide higher coefficients of friction than wet clutches, however, dry clutches may have more thermal management issues. Some powershift dry dual-clutch transmissions (or “DCTs”) comprise a manual clutch construction, e.g., as disclosed in U.S. Patent Publication No. 2010/0113216 titled “Temperature Control of Dual Input Clutch Transmission,” which is herein incorporated by reference in its entirety. The '216 publication teaches the use of a controlled fan to improve cooling in the transmission. The indirect air flow path from the fan to the heat source can slow down the cooling process.
Another way to manage dry-clutch transmission temperatures is to link an air tank to the transmission housing. Japanese Patent Publication No. JP3209029 titled “Cooling Device for Electromagnetic Coupling Device With Magnetic Particle” to Kazou et al. discloses an air compressor driven by the exhaust energy of an engine configured to produce compressed air stored in a reserve tank that is in fluid communication with the transmission housing. This design requires a reserve tank which can add weight to the vehicle and increase part costs.
Therefore, it is desirable to have a dry-clutch transmission with a streamlined cooling system that can directly pressurize the transmission clutch housing. Moreover, it would be beneficial to have other vehicle subsystems tap into the compressed air provided by the transmission cooling system to reduce parts, assembly time and vehicle weight.
The present invention may address one or more of the above-mentioned issues. Other features and/or advantages may become apparent from the description which follows.
Certain embodiments of the present invention relate to a control circuit for a vehicle transmission cooling system, including: a controller configured to control an air compressor to selectively pressurize a transmission clutch housing and provide air to an alternative vehicle subsystem.
Another exemplary embodiment of the present invention relates to a vehicle transmission cooling system, including: an air compressor configured to pressurize a transmission housing; an alternative vehicle subsystem in fluid communication with the air compressor; and a controller configured to control the air compressor.
Yet another exemplary embodiment of the present invention relates to a vehicle including: a dry-clutch transmission; an air compressor configured to selectively pressurize a clutch housing of the transmission; and a controller configured to control the distribution of air between the compressor and clutch housing. The air compressor is in fluid communication with an alternative vehicle subsystem.
Another exemplary embodiment of the present invention relates to a control circuit for a vehicle transmission cooling system, including: a controller configured to control an air compressor to selectively pressurize a transmission clutch housing. The controller is configured to receive data related to engine speed, accelerator pedal position, clutch slip, battery load capacity or clutch housing pressure and restrict compressor operation based on the data.
Preliminary test data demonstrates that pressurizing the clutch housing to 1.3 bar (or 20 psi) above atmospheric pressure generates a steeper temperature drop than the use of an external fan. Clutch temperature drops faster with this cooling method. This enables more frequent launch events prior to reaching the clutch temperature limits.
Another benefit provided with the present teachings is that an air compressor is likely to be similar in cost to an external fan but can have multiple utility with respect to vehicle subsystems.
Another benefit to the present teachings is that they provide more compact and flexible vehicle packaging options. In some embodiments, the compressor is remotely located with respect to the transmission clutch housing and uses a relatively small hose.
Another benefit to the present teachings is that the pressurized clutch housing prevents environmental contamination from water or debris (because it is sealed, versus open to large inlet and outlet ducts).
In the following description, certain aspects and embodiments will become evident. It should be understood that the invention, in its broadest sense, could be practiced without having one or more features of these aspects and embodiments. It should be understood that these aspects and embodiments are merely exemplary and explanatory and are not restrictive of the invention.
The invention will be explained in greater detail below by way of example with reference to the figures, in which the same reference numbers are used in the figures for identical or essentially identical elements. The above features and advantages and other features and advantages of the present invention are readily apparent from the following detailed description for carrying out the invention when taken in connection with the accompanying drawings. In the figures:
Although the following detailed description makes reference to illustrative embodiments, many alternatives, modifications, and variations thereof will be apparent to those skilled in the art. Accordingly, it is intended that the claimed subject matter be viewed broadly.
Referring to the drawings, wherein like characters represent the same or corresponding parts throughout the several views there are shown exemplary transmission cooling systems. The cooling systems shown are configured to reduce input clutch overheating at least by providing compressed air into a transmission clutch housing. The cooling systems are configured for use with dry-clutch transmissions. The shown embodiments are manual transmissions; however, the transmissions can be any type of transmission including and an automated manual transmission or dual clutch automatic transmission. The cooling systems provide additional functionality in that the air compressors are in fluid communication with an alternative vehicle subsystem (e.g., a vehicle suspension system or a tire servicing center). In this manner, the cooling systems provide additional utility to the vehicle while decreasing the parts and weight of the overall vehicle.
Referring now to
The illustrated vehicle 10 of
Compressor 110 is a 12V air compressor connected to the vehicle's main battery (not shown). Compressor 110 is capable of pressurizing the clutch housing 90 to at least 20 psi (or 1.3 bar) above atmospheric pressure. A target pressurization range is between 0.65 and 2.07 bars (or approximately 10 and 30 psi). A 50-60 psi (or 3.45-4.14 bars) capacity compressor is used in one embodiment. Air compressor 110 is connected to a control valve 130. Valve 130 is an electromechanical valve (such as a solenoid valve) configured to control the distribution of compressed air from compressor 110 to clutch housing 90. In this embodiment, a hose 140 feeds air from the valve 130 to the clutch housing 90. In another embodiment, a valve is not used to control the distribution of fluid between the air compressor and clutch housing. Air distribution is governed only be activation and deactivation of the air compressor.
Powertrain control module (or PCM) 120 is linked to the valve 130 and air compressor 110. The PCM 120 at least partially defines the control circuit 20 for the transmission cooling system. PCM 120 includes logic to control the compressor 110 in selectively pressurizing the clutch housing 90. PCM 120 and/or other control modules govern the distribution of air to alternative vehicle subsystems. With respect to the PCM 120, PCM includes thermal logic to receive data related to the operating temperature for any of the transmission clutches including the input clutch. Thermal logic includes a predetermined threshold for clutch temperature. In this embodiment, the predetermined threshold is 225 degrees Celsius. In other embodiments, the predetermined threshold is higher or lower than 225 degrees Celsius. Once the input clutch temperature exceeds the threshold, air compressor 110 is turned on and valve 130 releases air to the clutch housing 90. Though PCM 120 is shown separate from the other control modules, PCM can be included in the same controller as other vehicle control modules.
Vehicle chassis 30, as shown in
A body control module (or “BCM”) 190, as shown in
The vehicle 10 in
Referring now to
Hose 310 is connected to a control valve 340. Controller 350 controls the valve 340. Controller 350 can be the PCM (as shown in
A pressure sensor 380, as shown in
In the embodiment of
In the illustrated embodiment of
In the embodiment shown in
Now with reference to
Spring 510, as shown in
As shown, in
An air compressor is also linked to an exemplary vehicle service center 600 as illustrated in
Vehicle service center 600, as shown in
Vehicle service center 600, as shown in
An exemplary control logic 800 for a controller configured to govern an air compressor and/or control valve is shown in
The program 800 begins when the ignition is turned on at step 820. The controller is configured to receive input data related to several vehicle functions. First, controller processes information related to engine speed at 830. Engine speed data can be obtained from the engine control unit which can be included in the PCM. Engine speed is compared to idle at step 840. If the engine speed is less than idle (or zero) the program sends a command signal to the control valve to close the connection between the air compressor and transmission bell housing, as shown at step 850. Air compressor is restricted from activation. The program is a closed-loop function and returns to checking the engine speed 840 until the engine speed is greater than idle. Where the engine speed is greater than idle the program continues to step 860. At step 860, the program compares clutch temperature to a predetermined threshold. Clutch temperature can be measured or inferred, as discussed above, and fed into controller at step 870. In the illustrated embodiment, the predetermined threshold is 225 degrees Celsius. If clutch temperature is in excess of the set threshold, the program proceeds to step 880.
As illustrated, if the clutch temperature threshold is not exceeded, controller is configured to receive data related to an accelerator pedal position and clutch slip at 890 and 900, respectively. Logic is configured to detect whether an aggressive driving condition is detected at step 910. In this embodiment, aggressive driving conditions are defined as the accelerator pedal position being applied more than 50% and/or high clutch slip detected. Accelerator position can be measured through throttle position or a position sensor located on the foot pedal. In one embodiment, if the throttle is fully applied control logic 800 characterizes this condition as aggressive driving. Where an aggressive driving condition is met the logic continues to step 880. If clutch slip is detected the logic recognizes this as an aggressive driving condition as well. Clutch slip can be detected from the comparative speed of the engine and input clutch when applied. These comparative speeds can be obtained from stored date in the PCM. If the driving conditions do not meet either of these prerequisites, the program goes to step 850 and the control valve is closed. If an aggressive driving condition is detected logic continues to the next step 880.
This embodiment of the control logic 800 includes a power test for the battery before the air compressor is turned on. In this way, the control logic 800 ensures that the vehicle's battery is not overloaded by running the air compressor. The battery load capacity is fed into the controller at step 920. Battery load capacity can be assessed through a voltmeter for example. Battery load capacity is compared to a predetermined threshold at step 880. Where the load capacity is greater than the predetermined threshold, the logic continues to step 930 to turn the compressor on. If the load is less than the threshold the system goes to step 850, closing the control valve and returning back to start. Air compressor activation is restricted or conditional to battery load capacity. In this embodiment, the threshold is 12.5 volts. In other embodiments, the threshold load can be higher or lower than 12.5 volts.
Steps can be in a different order than shown in
After the compressor is turned on, the control valve is actuated to enable air to flow to the transmission housing, as shown at step 940 of
In other embodiments, control logic is configured to receive data from other vehicle subsystems including the vehicle suspension and vehicle service center. Air compressor performance and control valve can be governed according to those conditions, for example, as discussed hereinabove.
Algorithm can be programmed into any vehicle control module including, for example, the PCM or BCM. Sensors can be hardwired or wirelessly linked to the control units to input relevant data. Vehicle conditions are stored in controller memory such as random access memory (RAM) or keep alive memory (KAM). Control logic can be stored in read only memory (ROM).
It will be apparent to those skilled in the art that various modifications and variations can be made to the methodologies of the present invention without departing from the scope of its teachings. Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the teachings disclosed herein. It is intended that the specification and examples be considered as exemplary only.
Those familiar with the art to which this invention relates will recognize various alternative designs and embodiments for practicing the invention within the scope of the appended claims.
Number | Name | Date | Kind |
---|---|---|---|
1024737 | Miller | Apr 1912 | A |
2198792 | Schjolin | Apr 1940 | A |
2205629 | Peterson | Jun 1940 | A |
2310203 | Banker | Feb 1943 | A |
2777965 | Winther | Jan 1957 | A |
2869659 | Mayo | Jan 1959 | A |
3007561 | Harting | Nov 1961 | A |
3171527 | Ott | Mar 1965 | A |
3202253 | Merritt et al. | Aug 1965 | A |
3251437 | Moyer et al. | May 1966 | A |
3335834 | Horst-Egon Wach | Aug 1967 | A |
3661238 | Davies | May 1972 | A |
3664467 | Lucien et al. | May 1972 | A |
4020937 | Winter | May 1977 | A |
4294343 | Reh | Oct 1981 | A |
4382497 | Sakai et al. | May 1983 | A |
4561522 | Dayen | Dec 1985 | A |
4657128 | Fujito et al. | Apr 1987 | A |
4721195 | Majima | Jan 1988 | A |
4846315 | Dayen | Jul 1989 | A |
4923043 | Okuno | May 1990 | A |
5072816 | Takeuchi et al. | Dec 1991 | A |
5224578 | Rheinheimer et al. | Jul 1993 | A |
5289908 | Hakon | Mar 1994 | A |
5400889 | Bell et al. | Mar 1995 | A |
5638932 | Mikukami | Jun 1997 | A |
5722524 | Mikukami et al. | Mar 1998 | A |
5732808 | Viola et al. | Mar 1998 | A |
5845757 | Csonka | Dec 1998 | A |
5857547 | Dequesnes | Jan 1999 | A |
5904234 | Kosumi et al. | May 1999 | A |
5996757 | Hofmann et al. | Dec 1999 | A |
6129191 | Kummer et al. | Oct 2000 | A |
6145633 | Niederstadt et al. | Nov 2000 | A |
6151766 | Everett | Nov 2000 | A |
6279709 | Orlamunder | Aug 2001 | B1 |
6293370 | McCann et al. | Sep 2001 | B1 |
6352147 | Orlamunder et al. | Mar 2002 | B1 |
6568518 | Sarar | May 2003 | B2 |
6745884 | Hick et al. | Jun 2004 | B2 |
6823975 | Martin | Nov 2004 | B2 |
7063196 | Wakabayashi et al. | Jun 2006 | B2 |
7380645 | Ruiz | Jun 2008 | B1 |
20010025759 | Sarar | Oct 2001 | A1 |
20050126877 | Schneider et al. | Jun 2005 | A1 |
20070113803 | Froloff et al. | May 2007 | A1 |
20080099258 | Berhan | May 2008 | A1 |
20090314591 | Suppiah | Dec 2009 | A1 |
20100113216 | Avny et al. | May 2010 | A1 |
20100332089 | Gianone et al. | Dec 2010 | A1 |
Number | Date | Country |
---|---|---|
1920318 | Sep 2006 | CN |
2097873 | Nov 1982 | GB |
52031258 | Mar 1977 | JP |
61235219 | Oct 1986 | JP |
03189419 | Aug 1991 | JP |
3209029 | Sep 1991 | JP |
04029622 | Jan 1992 | JP |
05106642 | Apr 1993 | JP |
07310755 | Nov 1995 | JP |
11254981 | Sep 1999 | JP |
Number | Date | Country | |
---|---|---|---|
20120191306 A1 | Jul 2012 | US |