The present application claims the benefit of priority to Japanese Patent Application No. 2017-021983 filed on Feb. 9, 2017 with the Japanese Patent Office, the entire contents of which are incorporated herein by reference in its entirety.
The present disclosure relates to a vehicle that runs using a drive force outputted from a motor, the motor being driven using electric power generated using a drive force outputted from an engine or electric power accumulated in a battery.
There is known from the past a series hybrid vehicle that drives a generating motor by an engine, stores thus generated electric power in a high energy battery, drives a drive motor by that electric power, and runs using only the drive motor as a prime mover (refer to Japanese Patent No. 6008051, for example). In the hybrid vehicle described in Japanese Patent No. 6008051, the engine and the generating motor configuring a generating unit are disposed in close proximity in a state where a crank shaft and a rotary shaft of the generating motor are coaxially coupled. Moreover, the generating unit has the crank shaft disposed in an orientation orthogonal to a front-rear direction of the vehicle. In addition, an electric motor is disposed more to a rear side of the vehicle than the generating unit and such that an output shaft of the electric motor is parallel to the rotary shaft of the generating motor.
However, in the vehicle described in Japanese Patent No. 6008051, because the rotary shaft of the generating motor and the output shaft of the electric motor are parallel to a vehicle width direction and the generating unit and the electric motor are disposed aligned in the front-rear direction of the vehicle, there is a risk that an engine room installed with the generating unit or electric motor lengthens in the front-rear direction of the vehicle and that, consequently, the vehicle ends up increasing in size in the front-rear direction.
The present disclosure has been conceived noting the above-described technical problems, and an object of the present disclosure is to provide a vehicle that achieves a reduction in size in a front-rear direction.
The embodiment of the present disclosure is applied to a vehicle comprising: an engine that burns a gaseous mixture in a cylinder to generate a drive force; a generator that is rotated by the drive force to generate electricity; and a motor that is driven by electric power generated by the generator or electric power generated by the generator accumulated in a battery to generate a drive force for propelling the vehicle. In order to achieve the above-described object, at least part of a drive housing covering the motor is disposed so as to overlap below the engine or the generator.
In a non-limiting embodiment, the engine may include a horizontal engine including a cylinder bore that is formed in the cylinder, and a piston that makes reciprocating movement within the cylinder bore. In addition, the engine may be mounted on the vehicle in such a manner that a reciprocating direction of the piston within the cylinder bore intersects a vertical line at a predetermined angle.
In a non-limiting embodiment, the engine may include a crank shaft outputting the drive force, and is installed in a longitudinally-positioned posture where the crank shaft is disposed parallel to a front-rear direction of the vehicle.
In a non-limiting embodiment, the engine may include: a piston that makes reciprocating movement within a cylinder bore formed in the cylinder; and a crank shaft that outputs a drive force by the reciprocating movement of the piston. The generator may include has a rotary shaft which extends coaxially with the crank shaft, and to which the drive force is transmitted. The motor may include an output shaft that outputs the drive force to propel the vehicle. The vehicle may further comprise: an axle that transmits the drive force to drive wheels to propel the vehicle; a differential having the axle disposed coaxially with the output shaft; a first case covering the differential; and a second case covering the motor. The first case may have a diameter which is smaller than that of second case. The second case may be disposed such that at least part of the second case overlaps above the first case. The motor may be disposed on a top dead center side of the piston with respect to the differential.
In a non-limiting embodiment, the vehicle may further comprise: a cabin provided in the vehicle; a center tunnel disposed extending in the front-rear direction of the vehicle within the cabin; a speed reducer that transmits to the differential the drive force to propel the vehicle transmitted from the output shaft; and a third case covering the speed reducer while penetrating inside the center tunnel at least partially.
In a non-limiting embodiment, the output shaft of the motor may be disposed parallel to a vehicle width direction.
In a non-limiting embodiment, the vehicle may further comprise a charger that charges the battery by receiving electric power from an external power source, and the charger may be disposed above the engine.
In a non-limiting embodiment, the engine whose shape simplified so as to include an outline external shape may be a rectangular parallelepiped in a posture disposed along a long side in a width direction of the vehicle and the generator whose shape simplified so as to include an outline external shape may be a cylinder in a posture disposed along a cylindrical axis in the front-rear direction of the vehicle, may have a combined external outline which is disposed in an L-shape when viewed from an upper surface of the vehicle. The vehicle may have an inverter that converts direct current electric power outputted from the battery into alternating current electric power for the motor. The inverter may be disposed in a space of the L-shape made by the external outline of the engine and the generator.
In a non-limiting embodiment, the engine may be disposed in front of the generator in the front-rear direction of the vehicle.
As a result of the present disclosure, at least part of the drive housing covering the motor is disposed so as to overlap below the engine or the generator, hence a dimension in a vehicle front-rear direction of an engine room, for example, can be reduced, whereby a reduction in size in the front-rear direction of the vehicle can be achieved.
As a result of the disclosure in which the horizontal type engine is installed, a reduction in size in a vehicle height direction of an engine room, for example, can be achieved. In addition, a piston stroke can be made longer than a piston stroke making a reciprocating movement in a vertical direction, and, consequently, a front-rear length (a length in a crank shaft direction) of the engine can be reduced. Moreover, since it becomes possible for a gain to be made in the piston stroke, an improvement in intake speed can be achieved, hence flame propagation speed improves (combustion time shortens), combustion efficiency improves, and engine torque improves due to the improvement in combustion efficiency. Therefore, compactification of a combustion chamber can be achieved, hence surface area of the combustion chamber can be reduced, whereby thermal efficiency can be improved due to cooling loss decreasing.
As a result of the disclosure in which the engine is installed longitudinally, it is difficult for the piston to be affected by the engine swinging in the vehicle front-rear direction or by front-rear acceleration of the vehicle. Moreover, a dimension in a vehicle height direction of an engine room, for example, can be reduced.
As a result of the disclosure in which the rotary shaft of the generator is disposed coaxially with the crank shaft, at least part of the differential is disposed so as to overlap below the generator and the motor is disposed on a top dead center side of the piston with respect to the differential, hence dimensions in the vehicle front-rear direction and height direction of a unit including the engine, the generator, the motor, and the differential can be reduced.
As a result of the disclosure including a housing that covers the speed reducer, at least part of the housing has been penetrated into the center tunnel, hence a space, for example, an engine room where a unit including the engine, the generator, the motor, the differential, and the speed reducer are installed, can have its dimension in the vehicle front-rear direction reduced.
As a result of the disclosure in which the output shaft of the motor is disposed parallel to the vehicle width direction, it is possible to configure a vehicle of an FF (Front Engine Front Drive) system where, for example, a drive apparatus is installed on a vehicle front side and front wheels are configured as drive wheels. Therefore, compared to in an FR (Front Engine Rear Drive) system where the drive apparatus is installed on a vehicle rear side and rear wheels are configured as drive wheels or in a so-called mid-ship system where the drive apparatus is positioned in a vehicle body center, a drive shaft for driving the rear wheels can be omitted, hence weight reduction of the vehicle can be achieved.
As a result of the disclosure including the charger, the charger can be disposed upwardly of an engine room, for example, hence it becomes possible for a dimension in the front-rear direction of the engine room to be reduced more compared to when, for example, the charger is disposed on a vehicle front side with respect to the engine room.
As a result of the disclosure including the inverter, the inverter is disposed in the space of the L shape made by the external outline of the engine and the generator, hence the inverter can be disposed close to the generator and the motor. As a result, lengths of a harness connecting between the generator and the inverter or a harness connecting between the motor and the inverter can be shortened, and, moreover, handling of each of the harnesses becomes easy to perform. Furthermore, because the inverter is disposed upwardly of the engine, heat dissipation of the inverter can be simply performed.
As a result of the disclosure in which the engine is disposed to the front in the vehicle front-rear direction of the generator, cooling of the engine can be simply performed.
Features, aspects, and advantages of exemplary embodiments of the present disclosure will become better understood with reference to the following description and accompanying drawings, which should not limit the disclosure in any way.
The generating unit 11 includes an engine 19 and a generator 20. The engine 19 outputs a drive force for rotating the generator 20. The generator 20 generates electricity by being rotated by the drive force outputted from the engine 19. The vehicle 10 includes a heat exchanger (not illustrated) that performs heat exchange between cooling water of the engine 19, the inverter unit 15, and the charger 14, and a cooling wind (air). The cooling unit 13 cools the heat exchanger.
The drive unit 12 includes a motor 22, a differential 23, and a speed reducer 24. The motor 22 is driven by at least one of electric power that has been stored in a battery 16 and electric power generated by the generator 20 thereby generating a drive force for propelling the vehicle. The speed reducer 24 amplifies a torque of the motor 22 and transmits the torque to the differential 23. The differential 23 distributes the torque delivered from the motor 22 to a front right drive wheel 25 and a front left drive wheel 26 via a right axle 27a and a left axle 27b (hereafter referred to as “axle 27”). The differential 23 may have a configuration similar to that of a conventionally known vehicular differential.
The battery 16 is in the form of a battery pack configured by a plurality of secondary unit batteries, and is disposed in other than the engine room 17, for example, below the cabin 18, in a state of being covered by a battery cover having purposes such as waterproofing and electromagnetic shield securing.
A floor panel 29 is disposed in a bottom section in the cabin 18. The floor panel 29 is provided with a center tunnel 31 extending in a front-rear direction of the vehicle 10. A front end section 32 which is on the front side of the vehicle 10, of the center tunnel 31 is connected to the engine room 17, and a rear end section of the center tunnel 31 is provided extending between seats arranged in line in a vehicle width direction within the cabin 18. The front end section 32 of the center tunnel 31 is provided with broadened opening sections 33, 34 that are broadened from an inner side toward both sides in the vehicle width direction when viewed from an upper surface of the vehicle 10.
Note that in each of the drawings described below including
The charger 14 is connected to the battery 16. The charger 14 charges the battery 16 by electric power supplied via an electric power cable from an external power supply. In other words, the charger 14 converts to a direct current voltage of a certain voltage alternating current electric power from external electric power source received by a charging inlet 39, and then supplies the converted electric power to the battery 16.
An intake system 43 is provided above the engine 19, and, moreover, an exhaust system 44 is provided below the engine 19. The intake system 43 includes the likes of an intake pipe 45 and an air cleaner 46. A downstream side in an intake direction of the intake pipe 45 is connected to an intake port of a cylinder 42. The air cleaner 46 is provided on an upstream side in the intake direction of the intake pipe 45, and purifies the intake air. The exhaust system 44 includes: an exhaust pipe 47 into which exhaust gas discharged from the engine 19 flows; and an exhaust gas purifying catalyst 48 built in to the exhaust pipe 47, for example, a three-way catalyst. The engine 19 burns a gaseous mixture in the cylinder 42 to generate a drive force.
The generator 20 has a rotary shaft 49 coaxial with the crank shaft 41 and is disposed close to the engine 19 to the rear in the front-rear direction of the vehicle 10 of the engine 19. Note that the generator 20 may be disposed separated from the engine 19.
The speed reducer 24 amplifies the drive force generated by the motor 22 and transmits the amplified drive force to the differential 23, and has a first gear 53, a second gear 54, and a counter shaft 55. The counter shaft 55 integrally couples the first gear 53 and the second gear 54. The first gear 53 is diametrically larger than the second gear 54, and meshes with a reduction gear 56 formed on the output shaft 50. The second gear 54 meshes with a differential ring gear 57 of the differential 23. The motor 22 is disposed in a direction of a top dead center A of the piston 40 with respect to the differential 23. Note that a symbol B shown in the same drawing indicates a bottom dead center. The counter shaft 55 is disposed parallel to the output shaft 50 or the axle 27, in a position displaced in a radial direction of the reduction gear 56 with respect to the output shaft 50. Note that in
Such a drive unit 12 is covered by a drive housing 60 that houses the motor 22, the speed reducer 24, and the differential 23. The drive housing 60 has a first section 61 covering the motor 22, and the first section 61 is shaped into a cylindrical shape that is diametrically larger than an external outline of a generating cover 66 (refer to
A plurality of heat dissipation plates 72 are provided on an upper surface of the charger cover 70. The charger 14 generates heat during charging, and waste heat generated from the charger 14 is conducted to the heat dissipation plates 72 via the upper surface of the charger cover 70 and thereby dissipated. Because the charger 14 is disposed upwardly on the inside of the engine room 17, a heat dissipation effect of the heat dissipation plates 72 improves. Moreover, the engine room 17 can be warmed by the waste heat. Note that a configuration may be adopted whereby the waste heat is utilized to warm a purifying catalyst. In this case, for example, the exhaust system 44 may be disposed in a periphery of the charger 14, for example, above the engine 19.
The charging inlet 39 is provided on a side surface of the engine room 17. A charging cable (not illustrated) for connecting to the external power supply is connected to the charging inlet 39. The charger 14 is connected to the charging inlet 39 via an alternating current power feed line 73. In the present embodiment, since the charger 14 has been disposed upwardly in the engine room 17, wiring can be performed by a short alternating current power feed line 73 and, moreover, it becomes easy for handling of wiring to be performed.
An outline simplified so as to include an external shape, of the engine 19 is a rectangular parallelepiped long in the vehicle width direction, when viewed from the upper surface of the vehicle 10. An external outline of the generator 20 is a cylindrical body whose cylindrical axis has been aligned along the front-rear direction of the vehicle 10. In other words, as a result, the engine 19 and the generator 20 have, for example, an external outline lying along a one dot-chain line C that joins a shaft center 41a of the crank shaft 41 and a shaft center 49a of the rotary shaft 49 to form an L shape, when viewed from above the vehicle 10. Moreover, the engine 19 is disposed more to a front side of the vehicle 10 than the generator 20 is. Therefore, the inverter unit 15 is disposed on an inner side of the L shape formed by the outline external shape of the engine 19 and the generator 20, in a posture that a longitudinal direction of the inverter unit 15 has been aligned along the vehicle width direction. The inverter cover 74 has connected thereto the likes of a harness connecting the inverter unit 15 and the battery 16, a harness connecting the inverter unit 15 and the engine 19, and a harness connecting the inverter unit 15 and the generator 20 (none of which are illustrated). The inverter unit 15 is disposed close to the generator 20 and the motor 22. Therefore, in the present embodiment, short harnesses can be used and, moreover, it becomes easy for handling of wiring to be performed.
Note that in
Moreover, in the embodiment described in
The above-described embodiments are each exemplifications of the present disclosure and are not limited to the above-described embodiments. The above-described embodiments may each be appropriately changed in a range not departing from the object of the present disclosure.
For example, in each of the above-described embodiments, the engine room 17 is disposed frontwards of the cabin 18. However, the engine room 17 may be disposed rearwards of the cabin 18. In this case, rear wheels of the vehicle 10 become drive wheels.
Moreover, in each of the above-described embodiments, the engine is described as the single cylinder engine 19. However, the present disclosure is not limited to this, and the engine may have multiple cylinders.
In each of the above-described embodiments, the engine 19 is of horizontal type and is mounted in a longitudinally-positioned posture. However, the present disclosure is not limited to this, and the engine may be a vertical type reciprocating engine where a direction that the piston 40 makes reciprocating movement within the cylinder is disposed in a vertical direction in a vehicle-mounted state. Moreover, the engine 19 may be arranged in a laterally-positioned posture where the crank shaft 41 is parallel to the vehicle width direction.
The above-described embodiments are each exemplifications of the present disclosure, and structures and functions specific to a certain embodiment may be applied also to another embodiment. In addition, the present disclosure is not limited to the above-described embodiments, and changes may be appropriately made in a range not departing from the object of the present disclosure. For example, in each of the above-described embodiments, the output shaft 50 of the motor 22 is disposed parallel to the vehicle width direction, but the present disclosure is not limited to this, and an FR system where the output shaft 50 of the motor 22 is disposed orthogonally to the vehicle width direction may be adopted.
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