The present invention relates to a charge or fuel port of a vehicle, and a closure system for the charge or fuel port with an actuator and an integrated lock.
It is known to cover or conceal a fuel port of a vehicle or a charging port of an electric vehicle with a flap or door that is pivotable relative to the port between a closed position, where the flap is disposed over the port to cover and conceal the port, and an opened position, where the flap is pivoted away from the port to expose the port for receiving a fuel source or electrical connector of a charging station. The flap is typically located on the side of the vehicle and is manually pivotable between the closed and opened positions. Traditionally, the flap is locked (i.e., the flap cannot be manually pivoted from the closed position to the opened position) and unlocked (i.e., the flap can be manually pivoted) via the vehicle's central locking system for locking and unlocking the doors of the vehicle.
A vehicular closure system for a charge or fuel port cover panel includes a cover panel and a deployment mechanism. The cover panel is disposed at a vehicle equipped with the vehicular closure system and movable between (i) a closed position, where the cover panel conceals a charge or fuel port of the vehicle, and (ii) an opened position, where the cover panel is moved away from the vehicle to allow access to the charge or fuel port. The deployment mechanism is coupled to the cover panel and electrically operable to move the cover panel between the closed position and the opened position. When the cover panel is in the closed position, a detent interface of the vehicular closure system is engaged to prevent the cover panel from being manually moved from the closed position. When the cover panel is in the closed position, the deployment mechanism is electrically operable to move the detent interface out of engagement to allow for movement of the cover panel from the closed position toward the opened position. With the detent interface moved out of engagement, the deployment mechanism is further electrically operable to move the cover panel to the opened position.
The detent interface may be formed between a displaceably arranged latch and a main shaft or pivot arm of the cover panel.
A coupling may be provided between a drive shaft of the deployment mechanism and the main shaft or pivot arm of the cover panel. During operation of the deployment mechanism to move the cover panel between the closed position and the opened position, the drive shaft is driven and rotates a threshold amount relative to the main shaft. The threshold amount represents an angle of torsional backlash. A rotationally fixed connection coupling rotation of the drive shaft to the main shaft occurs only after the threshold amount of rotation or torsional backlash. The latching engagement between the latch and the main shaft is not released until the drive shaft is rotationally coupled to the main shaft.
With the cover panel in the closed position, the closure system may automatically lock the cover panel so that it cannot be manually moved from the closed position without requiring a locking input from a user. The cover panel may be movable from the closed position only by operation of the deployment mechanism.
A single actuator may perform both functions of locking or securing the cover panel in the closed position and moving the cover panel between the closed position and the opened position. That is, separate actuators for moving the cover panel between the closed position and the opened position and for securing the cover panel in the closed position are not required.
For example, a main pivot shaft or hinge arm is locked or secured when the cover panel is in the closed position to preclude movement of the cover panel from the closed position. An interlock or detent between a latch element of the hinge arm and a lock actuator secures the hinge arm and the cover panel in position.
Benefits of a single actuator closure system include cost improvement, such as cost reduction in bill of materials costs, assembly, and maintenance. There may also be fewer issues when mounting the closure system and cover panel at the vehicle.
The charging port or fuel port may be illuminated by any suitable means. Further, the vehicle may include indicators, such as visual indicators, to show the state of charging of the vehicle.
These and other objects, advantages, purposes and features of the present invention will become apparent upon review of the following specification in conjunction with the drawings.
Referring now to the drawings and the illustrative embodiments depicted therein, a vehicle 10 includes a fuel filler port or opening 12 configured to receive a nozzle that delivers fuel (e.g., gasoline) to a fuel tank of the vehicle via the fuel port 12 for powering a drive system of the vehicle 10 (
As shown in
In the illustrated example of
The hinge arm 20 includes a latch element 20a that engages a portion of the bracket 18 when the flap is in the closed position to secure the flap 16 in the closed position, such as to prevent the flap from unintentionally opening while the vehicle is moving. The latch element 20a may be connected to or coupled to or comprise a part of a lock actuator 24 that is operable to lock the flap 16 in the closed position (i.e., the flap cannot be manually moved from the opened position) and electrically operable to release or unlock the latch element 20a so that the flap 16 may be manually moved to the opened position. For example, the lock actuator 24 may lock the flap 16 in the closed position when the vehicle doors are locked and the lock actuator 24 may unlock or release the flap 16 when the vehicle doors are unlocked. When the vehicle doors are unlocked and the flap 16 is in the closed position, the latch element 20a may releasably engage a portion of the bracket 18 to secure the flap 16 in the closed position and remain manually movable to the opened position. The lock actuator 24 may comprise any suitable fastening device, such as a mechanical latching mechanism that engages the latch element 20a or an electromagnetic latching mechanism that is electrically operable to magnetically retain and release the latch element 20a.
Optionally, a biasing element, such as a spring element 22, may be disposed at the closure system 14 and bias the flap 16 from the closed position toward the opened position so that, when the lock actuator 24 releases or unlocks the flap 16, the biasing force of the spring element 22 moves the flap 16 from the closed position toward the opened position, such as to make the flap 16 graspable by a user and manually movable to the opened position. That is, the biasing element 22 may move or urge the flap 16 partially toward the opened position when the flap 16 is unlocked so that the user may manually move the flap 16 the rest of the way from the partially opened position to the fully opened position. When the flap 16 is moved from the opened position to the closed position, the latch element 20a may reengage the portion of the bracket 18 to secure the flap 16 in the closed position. Thus, the closure system 14 provides a manually movable flap 16 that may be locked in the closed position via the lock actuator 24 and, responsive to an unlock signal or input (such as an unlock signal from a user's keyfob to unlock the doors of the vehicle), the lock actuator 24 releases the flap 16 to be manually moved between the closed and opened positions.
In other words, a locking actuator is included on the fuel filler flap. The fuel filler flap remains unlocked until the vehicle is locked with the remote control keyfob button for locking the vehicle doors. The fuel filler flap is unlocked with the remote keyfob button for unlocking the vehicle doors. The locking actuator protects from unauthorized access to the fuel port and fuel in the tank of the vehicle.
As shown in
In other words, for electric vehicles, a second actuator may be installed on the flap. The second actuator's function is the assisted opening and closing of the flap, and therefore, some vehicles may include two actuators at the charging flap. However, disadvantages of two actuators include cost issues (such as bill of materials cost, assembly, and maintenance) and the protuberance generated by the locking actuator 124 can generate an assembly issue when mounting the closure system at the vehicle.
As shown in
As shown in
Coupling of the driving shaft 230 to the main shaft 228 is configured to allow for a threshold amount of rotation of the driving shaft 230 relative to the main shaft 228 when the automatic locking actuator 232 is initially operated to move the flap 216 from the closed position toward the opened position. For example, the driving shaft 230 may initially rotate less than 5 degrees, less than 10 degrees, less than 12 degrees, less than 15 degrees, or any suitable threshold rotational amount (torsional backlash), without imparting any rotational movement of the main shaft 228 or flap 216. Rotational movement of the driving shaft 230 beyond the threshold amount (such as a torsional angle of rotation of 12 degrees) rotates the driving shaft 230 and main shaft 228 together and in tandem with one another.
Thus, with the flap 216 in the closed position (
As shown in
As shown in
That is, responsive to a request to open the flap 216, the actuator will start to rotate the driving shaft. The free play of, for example, 12 degrees between the driving shaft and the main shaft allows the latch to be pushed, and the main shaft remains without movement. After this 12 degree rotation (or other suitable range of rotation), the latch is free, the driving shaft and main shaft are in contact, and the main shaft can turn the hinge arm.
The driving shaft 230 includes a tab or contact arm 242 that is non-rotatably connected or rotationally fixed to the driving shaft 230 and that engages the latch 234. The contact arm 242 includes a rounded end or detent that engages a rounded end or detent of the latch 234 so that, as the driving shaft 230 rotates the threshold amount 230a relative to the main shaft 228, the latch 234 travels along the rounded end of the contact arm 242 and the latch 234 is forced or urged out of engagement with the first detent 236a (e.g.,
The detent interface between the latch 234 and the main shaft 228 is configured so that when a force is applied to move the flap 216 from the opened position toward the closed position, the latch 234 travels along the detent interface and out of engagement with the second detent 236b to allow for pivotal movement of the main shaft 228. For example, a user may manually apply a force at the flap 216 to pivot the flap 216 toward the closed position and the main shaft 228 and the driving shaft 230 may rotate to allow the flap 216 to close. As the flap 216 moves from the opened position toward the closed position, the main shaft 228 and the driving shaft 230 rotate in an opposite direction compared to when the flap 216 moves from the closed position toward the opened position.
Furthermore, the automatic locking actuator 232 may be operable to move the flap 216 from the opened position back to the closed position. In the illustrated example, the driving shaft 230 (and therefore the main shaft 228, hinge arm 220, and flap 216) is biased by a biasing member or torsional spring 246 to urge the driving shaft toward the closed position. When the actuator 232 is operated to move the flap 216 from the opened position toward the closed position, the actuator 232 may be operated in an opposite direction compared to when the flap 216 is moved from the closed position toward the opened position. The biasing force provided by the torsional spring 246 may assist the actuator 232 in moving the latch 234 out of engagement with the second detent 236b to allow the flap 216 to move toward the closed position.
Thus, the automatic locking actuator 232 is operable to move the flap 216 between the closed and opened positions, with a latch and detent mechanism that locks the flap 216 in the closed position and maintains the flap 216 in the opened position. With the flap 216 in the closed position, the automatic locking actuator 232 may be operated to move the driving shaft 230 a threshold rotational amount 230a in a first direction (e.g., clockwise in
Optionally, the main shaft 228 and the hinge arm 220 may be fixedly attached to or integrally formed with one another, such that the main shaft 228 and hinge arm 220 move together and in tandem when driven by the driving shaft 230 and the automatic locking actuator 232. In reference to
Thus, the auto-locking actuator eliminates the need for separate power movement and locking actuators, and requires only a single actuator to provide power movement and locking functionality to the closure system. This solution will automatically lock the main shaft when the flap is closed. A latch of the auto-locking actuator locks the main shaft and hinge arm in position. Advantages of the closure system including only one actuator include a cost improvement and better offer to the customer, such as savings on bill of materials costs, assembly, and maintenance. Furthermore, there are fewer assembly issues when mounting on the vehicle.
The charge ports described herein may be illuminated via any suitable means, and may utilize aspects of the charge ports and systems described in U.S. Pat. No. 8,317,376 and/or U.S. Publication No. US 2023/0191926, which are hereby incorporated herein by reference in their entireties. The vehicle may include various indicators to indicate the charge level of the vehicle, such as by utilizing aspects of the systems described in U.S. Pat. No. 10,746,575 and/or U.S. Publication No. US 2021/0129757, which are hereby incorporated herein by reference in their entireties.
Changes and modifications to the specifically described embodiments may be carried out without departing from the principles of the present invention, which is intended to be limited only by the scope of the appended claims as interpreted according to the principles of patent law.
The present application claims the filing benefits of U.S. provisional application Ser. No. 63/377,537, filed Sep. 29, 2022, which is hereby incorporated herein by reference in its entirety.
Number | Date | Country | |
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63377537 | Sep 2022 | US |