The present invention relates to door handles for vehicles and, more particularly, to an exterior door handle for opening a side door of a vehicle.
A door handle for a vehicle door typically includes a handle portion that is pivotable relative to a base portion, whereby pivotal movement of the handle portion pulls at a cable or rod to electrically trigger or move a latch mechanism to release the latch and open the door. It is also known to provide a static door handle, where the handle portion is fixedly attached or mounted relative to the base portion and a user actuates the latch mechanism to release the latch and open the door by grasping the handle portion.
A door handle assembly for a door of a vehicle includes a handle portion fixedly mounted at a door of a vehicle. For example, the handle portion may be fixedly mounted or attached at a base or mounting bracket at the door. The handle portion includes a switch mechanism, whereby actuation of the switch mechanism by a user releases a latch mechanism of the door to open the door. The switch mechanism is actuated when a user applies a force or input at an outer surface of the switch mechanism and the switch mechanism includes a multi-ramped trigger element so that it may be actuated by a user pressing at different locations along the outer surface of the switch mechanism.
For example, the switch mechanism may include an outer portion or button portion or outer or upper housing configured to receive a user input for actuating the switch mechanism. When the user presses the outer housing, protrusions at an inner side of the outer housing engage ramps of a trigger element of the switch mechanism and the protrusions at the inner side of the outer housing travel down the ramps of the trigger element. As the protrusions at the inner side of the outer housing travel down the ramps of the trigger element, the trigger element moves laterally and engages a microswitch of the switch mechanism to actuate the microswitch. When the microswitch is actuated, the latch mechanism of the door is released to open the door. The protrusions at the inner side of the outer housing and the ramps of the trigger element may span substantially the width of the switch mechanism so that a user input may be received substantially across the width of the switch mechanism to actuate the switch mechanism.
These and other objects, advantages, purposes and features of the present invention will become apparent upon review of the following specification in conjunction with the drawings.
Referring now to the drawings and the illustrative embodiments depicted therein, a vehicle door handle assembly 10 is mountable to a door 12a of a vehicle 12 and operable to release a latch mechanism (not shown) of the door 12a to open the vehicle door (
Static door handles for vehicular doors, where a handle portion of the door handle assembly is static (i.e., non-movable or non-pivotable) or fixedly attached to a mounting or base portion of the door handle assembly, may be mounted at a vehicular door as a means for a user to actuate a latch mechanism to release a latch and open the vehicular door. Such static door handles may include e-latch static door handles, where a user grasps the static door handle portion and, when the user grasps the static door handle portion, the latch mechanism is electrically triggered to release the latch. For example, the user may press or actuate a button disposed at the static handle portion when the user grasps the static handle portion. Buttons on these handles and tailgates are desired to be large surfaces. This allows for quick and easy access to the vehicle as there is no searching for small buttons. However, some buttons for static door handles, such as that shown in
As shown in
The handle portion 14 may be fixedly mounted to the bracket or base portion mounted to the door or the handle portion 14 may be integrally formed with the bracket such that the handle portion 14 and bracket may be installed or mounted or attached or otherwise disposed at an exterior handle region of the vehicle door as a single unit. The switch mechanism 18 may be disposed in any suitable position at the handle portion 14 so that the switch mechanism 18, with the door handle assembly 10 mounted at the door 12a of the vehicle 12, is exposed exterior the door and accessible to a user so that a user may actuate the switch mechanism 18 by applying pressure at the switch mechanism.
As shown in
The switch mechanism 18 includes a push housing that includes an inner housing portion 20 and an outer housing portion 22. The inner housing 20 may be fixedly attached at the inner mounting surface 16b of the bezel 16 and the outer housing 22 may be movably attached at the inner housing 20 and protrudes through or is disposed at the aperture 16a of the bezel 16. The actuating element or cover element 24 is disposed at or is integral with the outer housing portion 22. The multi-ramped trigger element 26, the electronic switch 28 (such as a microswitch), and a biasing member or spring 30 are disposed within the push housing between the inner housing 20 and the outer housing 22. A trim portion or element 32 may be disposed at the aperture 16a of the bezel 16 and circumscribe the aperture 16a, and may optionally be integrally formed with the portion of the bezel 16 defining the aperture 16a. The switch mechanism 18 is configured to receive a pressure or touch or force from a user and translate the input received from the user into actuation of the microswitch 28, whereby the latch mechanism of the door is released. The switch mechanism 18 is configured to receive and respond to the user input at any position of the switch mechanism exposed exterior the vehicle, thus eliminating or reducing dead zones.
The outer housing 22 mounts or attaches at the inner housing 20 and extends through the aperture 16a of the bezel 16 to be exposed exterior the vehicle. The actuating element 24 may be disposed at an outer surface of the outer housing 22 and attach at the inner housing 20 or the trim element 32 to protect the switch mechanism from the environment exterior the vehicle. The user applies pressure at the actuating element 24 and the outer housing 22 to actuate the switch mechanism and the outer housing 22 moves or compresses into or toward the inner housing 20 when the user input or force is applied or received at the switch mechanism 18.
As shown in
In other words, as the outer housing 22 moves into or toward the inner housing 20, the trigger element 26 moves laterally within the housing to actuate the microswitch 28. The lateral movement of the trigger element 26 relative to the compression of the outer housing 22 reduces the necessary footprint of the switch mechanism 18 and ensures that an input at any position along the outer housing 22 that causes the outer housing 22 to compress inward (i.e., to move in a cross-vehicle direction) will cause the trigger element 26 to translate laterally relative to the inward movement (i.e., to move in a direction along a longitudinal axis of the vehicle or in a vertical direction or other direction that is generally normal or perpendicular to the inward compression direction) and actuate the microswitch. The trigger element 26 may move in a direction at any suitable non-zero angle relative to the direction of movement of the outer housing 22, such as at an angle that is between 45 degrees and 135 degrees relative to the movement of the outer housing 22, such as between 80 degrees and 100 degrees. Optionally, the trigger element 26 may move in a direction that is perpendicular or substantially perpendicular (i.e., at a 90 degree angle or at a substantially 90 degree angle) relative to the direction of movement of the outer housing 22.
Although the switch mechanism 18 is shown with the trigger element 26 including the series of ramps and the outer housing 22 including the series of protrusions engaging and travelling along the ramps, it should be understood that the outer housing 22 may include a series of ramps and the trigger element 26 may include a series of corresponding protrusions. Optionally, both the outer housing and the trigger element may include corresponding series of ramps that engage and travel along each other when the outer housing is pressed by a user. Any suitable interface that translates pressure or force from the user at the outer housing (and resulting inward movement of the outer housing) to lateral movement of the trigger element within the housing may be employed.
When the actuating element 24 and outer housing 22 receive the user input, the force from the user input depresses at least a portion of the outer housing 22 toward and optionally into at least a portion of the inner housing 20 fixedly mounted at the bezel. The movement of the outer housing 22 toward the inner housing 20, with the protrusions 22a engaging the ramps 26a, causes the protrusions 22a to travel along the ramps 26a. As the protrusions 22a travel along the ramps 26a, and because lateral movement of the protrusions and the outer housing is limited, the trigger element 26 is translated or moved laterally within the inner housing 20 by the force of the protrusions 22a travelling along the ramps 26a. In other words, the force of the user input is transferred to lateral or longitudinal movement of the trigger element 26. The trigger element may move along a longitudinal axis 21 of the housing (as shown in
Because the protrusions 22a and ramps 26a are spaced along the length of the switch mechanism 18, the user input may be received at virtually any position along the actuating element and/or outer housing 22 to cause lateral movement of the trigger 26. Engagement of one or more protrusions 22a with one or more ramps 26a is sufficient to cause lateral movement of the trigger 26. Thus, a user need not provide the input at the center of the actuating element 24 and outer housing 22 or substantially across the length of the outer housing 22 to actuate the switch mechanism. A user input at substantially any position along the actuating element 24 and outer housing 22 causes the motion of the protrusions 22a necessary to engage the ramps 26a and move the trigger 26 laterally to actuate the switch mechanism 18.
The lateral movement of the trigger 26 within the inner housing 20 depresses or engages or actuates the microswitch 28. The microswitch may be disposed within a recess or cavity 26b of the trigger 26 between the ramps 26a and a surface of the inner housing 20 so as to not reduce the area of the switch mechanism 18 where the ramps 26a may be disposed. The microswitch 28 may be electrically connected to the latch mechanism of the door, such as via an electrical connection at the switch mechanism 18, so that actuation of the microswitch 28 releases the latch mechanism to open the door.
The spring 30 may also be disposed within or along the trigger 26, where the spring 30 biases or urges the trigger along the longitudinal axis 21 toward the extended state. Thus, when the actuating element 24 is pressed or moved by the user input, the trigger translates along the actuating element in a direction against the spring force (e.g., in a direction that compresses the coil spring). After receiving the user input to actuate the microswitch 28, the spring biases or urges the trigger 26 in the opposite lateral direction to move the trigger back to its initial position, which moves the protrusions 22a back along the ramps 26a and thus back toward the extended state where the actuating element at the outer housing 22 is positioned to receive another user input. Because the spring 30 biases the protrusions 22a outward along the ramps 26a, the user input must overcome the biasing force of the spring 30 to actuate the switch mechanism 18. This prevents false or unintended actuation of the switch mechanism 18, such as due to unintended grasping of the handle portion. The spring 30 may be configured to provide a desired biasing force.
Optionally, the ramps 26a and protrusions 22a may also be shaped or configured or otherwise optimized as desired. For example, a steeper slope of the ramps 26a may result in easier actuation of the latch mechanism 18 as the protrusions 22a travel along the ramps, but more difficult biasing of the outer housing 22 toward the extended state as the protrusions travel back up the ramps. Furthermore, the protrusions 22a may have shaped or curved or rounded ends to assist in smoother travel of the protrusions 22a along the ramps 26a.
In the illustrated example, the outer housing 22 has a slightly concave outer surface at which the user input is received, with the actuation element 24 conforming to the outer surface of the outer housing 22. Optionally, the outer housing 22 (and optionally the seal or cover or actuating element 24 at the outer housing 22) may be shaped or configured in any suitable manner. For example, the outer housing 22 may be configured to be flush with or substantially conform to an outer surface of the door at the handle portion, such as a curved or flat outer surface of the door or handle portion. Optionally, the outer housing 22 may be recessed from or protrude at least slightly from the outer surface of the door at the handle portion. The seal or cover or actuating element 24 may be a separate component with the outer housing 22 or may be integrated with the outer housing 22.
Thus, the door handle assembly provides a sealed switch that is scalable to any size application, provides consistent push effort across the surface of the switch, may fit a tight or small or reduced packaging space, provides a universal design that is applicable to both the passenger side and the driver side of the vehicle, and provides hard stops with large surface areas for added durability of the switch. The switch mechanism is integrated or otherwise disposed at a static door handle assembly where the handle portion of the door handle assembly is fixedly attached and non-pivotable relative to a bracket or base portion or the door. When the user grasps or presses or pulls the handle portion, the user applies a force or input at the switch mechanism and actuates the switch mechanism to release the latch mechanism to open the door. The switch mechanism includes an outer portion or housing that receives the user input and protrusions of the outer portion engage ramps of a trigger element of the switch mechanism and travel along the ramps when the outer housing portion receives the user input. As the protrusions travel along the ramps, the trigger element moves laterally and engages a microswitch to actuate the microswitch to release the latch mechanism to open the door. The switch mechanism may include a spring or biasing element to bias the protrusions back along the ramps and bias the outer housing from a depressed state toward an extended state. Optionally, the protrusions of the outer housing portion may comprise ramped surfaces and the trigger element may comprise non-ramped protrusions. Optionally, both the outer housing portion and the trigger element may comprise correspondingly ramped surfaces.
The door handle assembly 10 may comprise any suitable type of door handle assembly, and may include or incorporate aspects of the door handle assemblies described in U.S. Pat. Nos. 6,349,450; 6,550,103; 6,907,643; 7,407,203; 8,786,401; 8,801,245 and/or 8,333,492, and/or U.S. Publication Nos. US-2010-0088855 and/or US-2010-0007463, which are hereby incorporated herein by reference in their entireties. The handle assembly may comprise any suitable type of vehicle door handle assembly, such as a strap type vehicle door handle assembly (having a strap mounted at the door and where the switch mechanism is disposed on the strap or the base portion mounted at the door) or such as a paddle type vehicle door handle assembly (having a paddle or the like where the switch mechanism is disposed at the paddle) or other type of vehicle door handle assembly such that the switch mechanism is engageable by a user exterior the vehicle. For example, the switch mechanism may be disposed at a strap type vehicle door handle, where the actuation element is exposed at any exterior surface of the strap mounted at the door, such as an inward-facing exterior surface of the strap facing inward toward the vehicle door or an outward-facing exterior surface of the strap facing outward away from the vehicle door. Optionally, the switch mechanism may be disposed at an outer surface of the vehicle door, such that the actuation element is exposed at an exterior surface of the door along the side of the vehicle or the actuation element may be exposed at an exterior surface of the door within a pocket of the door and thus recessed from the side of the vehicle.
The door handle assembly is thus operable to open the vehicle door when a user grasps the door handle portion at the side of the vehicle door. The door handle assembly may also be operable in conjunction with a passive keyless entry or other sensing system that is operable to determine whether or not the person at the vehicle door is authorized for entry into the vehicle, and may only open the vehicle door when that system recognizes the user or key fob or transmitting device associated with the owner or authorized user of the vehicle. Optionally, the door handle assembly may be associated with or in communication with a door zone module, such as by utilizing aspects of the vehicle door systems described in U.S. Publication No. US-2010-0007463, which is hereby incorporated herein by reference in its entirety.
Optionally, the door handle assembly may include a soft touch handle portion, such as utilizing the principles described in U.S. Pat. Nos. 6,349,450; 6,550,103 and/or 6,907,643, which are hereby incorporated herein by reference in their entireties. Optionally, the door handle assembly may include an antenna or the like, such as for sensing or transmitting signals, such as described in U.S. Pat. No. 6,977,619, which is hereby incorporated herein by reference in its entirety.
Changes and modifications to the specifically described embodiments may be carried out without departing from the principles of the present invention, which is intended to be limited only by the scope of the appended claims as interpreted according to the principles of patent law.
The present application claims the filing benefits of U.S. provisional application Ser. No. 63/262,765, filed Oct. 20, 2021, which is hereby incorporated herein by reference in its entirety.
Number | Date | Country | |
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63262765 | Oct 2021 | US |