The present invention relates generally to the field of interior rearview mirror assemblies for vehicles.
It is known to provide a mirror assembly that is adjustably mounted to an interior portion of a vehicle, such as via a single ball pivot or joint mounting configuration or double ball pivot or joint mounting configuration where the mirror casing and reflective element are adjusted relative to the interior portion of a vehicle by pivotal movement about the single or double ball pivot configuration. The mirror reflective element may comprise an electrochromic mirror reflective element comprising a front glass substrate and a rear glass substrate with an electrochromic medium sandwiched between the glass substrates and bounded by a perimeter seal.
An interior rearview mirror assembly includes a mounting structure configured to attach at an interior portion of a cabin of a vehicle equipped with the vehicular electrochromic rearview mirror assembly. A mirror head accommodates an electrochromic mirror reflective element. With the mounting structure attached at the interior portion of the cabin of the vehicle, the mirror head is adjustable by a driver of the vehicle to set a rearward view for the driver. The electrochromic mirror reflective element includes a front glass substrate having a first side and a second side separated from the first side by a thickness of the front glass substrate. The front glass substrate has an outer peripheral edge that spans between the first side and the second side. The electrochromic mirror reflective element includes a rear glass substrate having a third side and a fourth side separated from the third side by a thickness of the rear glass substrate. The rear glass substrate has an outer peripheral edge that spans between the third side and the fourth side. The peripheral edges of the front glass substrate and the rear glass substrate may be generally aligned or flush with one another. For example, an offset or overhang between the outer peripheral edge of the front glass substrate and the outer peripheral edge of the rear glass substrate, at least along an upper or lower region of the mirror reflective element, is reduced or minimized (e.g., with the offset being less than two millimeters, less than one millimeter, less than half of a millimeter, zero millimeters or the like). The rear glass substrate has a first notched portion and a second notched portion. Corresponding portions of the front glass substrate extend beyond the first notched portion and the second notched portion of the rear glass substrate. A mirror reflector is disposed at the rear glass substrate. A transparent electrically conductive coating is disposed at the second side of the front glass substrate. An electrically conductive coating is disposed at the third side of the rear glass substrate. The electrochromic mirror reflective element includes an electrochromic medium disposed between the front glass substrate and the rear glass substrate and bounded by a perimeter seal. The electrochromic medium is in electrically conductive contact with the transparent electrically conductive coating disposed at the second side of the front glass substrate and with the electrically conductive coating disposed at the third side of the rear glass substrate. A first electrically conductive connector extends along the first notched portion of the rear glass substrate and electrically conductively connects between the electrically conductive coating at the third side of the rear glass substrate and a first electrical connector at the fourth side of the rear glass substrate. A second electrically conductive connector extends along the second notched portion of the rear glass substrate and electrically conductively connects between the electrically conductive coating at the third side of the rear glass substrate and a second electrical connector at the fourth side of the rear glass substrate.
These and other objects, advantages, purposes and features of the present invention will become apparent upon review of the following specification in conjunction with the drawings.
Referring now to the drawings and the illustrative embodiments depicted therein, a vehicular interior rearview mirror assembly 10 includes a mirror head 12 that includes a casing 14 and a reflective element 16 positioned at a front portion of the casing 14 (
In the illustrated embodiment, and as shown in
The third surface 22a defines the active EC area or surface of the rear substrate within the perimeter seal 26. The coated third surface 22a may also be coated to define a tab-out region (such as by utilizing aspects of the mirror assemblies described in U.S. Pat. Nos. 7,274,501; 7,184,190 and/or 7,255,451, which are hereby incorporated herein by reference in their entireties) for providing electrical connection of the conductive layers to an electrical clip of connector or bus-bar, such as the types described in U.S. Pat. Nos. 5,066,112 and 6,449,082, which are hereby incorporated herein by reference in their entireties.
The mirror assembly may comprise a frameless mirror assembly, where the front glass substrate may have an exposed rounded perimeter glass edge that provides a curved transition from the planar first surface of the front glass substrate to an outer less curved surface of the mirror casing (such as by utilizing aspects of the mirror assemblies described in U.S. Pat. Nos. 9,827,913; 9,174,578; 8,508,831; 8,730,553; 9,598,016 and/or 9,346,403, which are hereby incorporated herein by reference in their entireties). Optionally, the mirror assembly may include a casing portion that circumscribes the perimeter glass edge of the front glass substrate and provides the curved transition from the planar first surface of the front glass substrate to an outer less curved surface of the mirror casing, with the mirror casing portion not encroaching onto or overlapping the planar front or first surface of the front glass substrate (such as by utilizing aspects of the mirror assemblies described in U.S. Pat. Nos. 7,184,190; 7,274,501; 7,255,451; 7,289,037; 7,360,932; 7,626,749; 8,049,640; 8,277,059 and/or 8,529,108, which are hereby incorporated herein by reference in their entireties).
As shown in
Referring to
One or more electrical connectors may be disposed at the fourth surface 22b of the rear substrate 22 for electrically connecting the electrically conductive coatings to a power source of the vehicle. The front substrate 20 and the rear substrate 22 substantially overlap so that the respective peripheral edges of the front substrate 20 and the rear substrate 22 are generally aligned along substantially the entire perimeter of the mirror reflective element. As shown in
As also shown in
As shown in
In the illustrated example, the first cutout region 32 and the second cutout region 34 are at opposing corners or sides of the mirror reflective element along the upper edge of the mirror reflective element. Except for the first cutout region 32 and the second cutout region 34, the respective peripheral edges of the front substrate 20 and the rear substrate 22 are generally or substantially aligned or flush with one another (e.g., with upper and lower peripheral edges of the front glass substrate extending no more than about one millimeter beyond the respective upper and lower peripheral edges of the rear glass substrate). Thus, an offset between the outer peripheral edge of the front glass substrate 20 and the rear glass substrate 22 is reduced or minimized (e.g., the offset may be about two millimeters or less, one millimeter or less, one half of a millimeter or less, zero millimeters or the like), such as along at least one of the upper peripheral edge of the mirror reflective element, the lower peripheral edge of the mirror reflective element, and the lateral peripheral edges of the mirror reflective element. In other words, the front glass substrate geometry is about the same relative size as the rear glass substrate, except for the cut outs in the rear glass substrate at the electrification corners.
The connecting portion 31 of the electrically conductive material 30 at the third surface of the rear substrate 22 includes a plurality of bulges or protrusions 31b arranged along the edge region of the mirror reflective element between the first cutout region 32 and the second cutout region 34. When the front and rear glass substrates are joined together with the perimeter seal 26, the bulges protrude outboard of the perimeter seal 26. The bulges in the third surface reflector material allow for application of electrically conductive material to electrically stitch together the conductive surfaces (i.e., the transparent electrically conductive coating at the second surface of the front substrate and the connecting portion 31 at the third surface of the rear substrate). For example, electrically conductive paste or epoxy or joining material 36 may be applied at the bulges 31b prior to mating the front substrate 20 and the rear substrate 22 to connect the second surface transparent electrically conductive layer to the connecting portion or third surface electrification circuit. The electrically conductive joining material 36 may be disposed at and along the bulges 31b of the connecting portion of the third surface electrically conductive material 30 to electrically conductively connect the connecting portion at the third surface and the transparent electrically conductive coating at the second surface along the edge region of the mirror reflective element 16 between the first cutout region 32 and the second cutout region 34.
That is, electrically conductive traces (e.g., traces of the electrically conductive joining material) may be disposed along the electrically conductive coating of the connecting portion 31 to conduct electrical current from the first cutout region 32 to the transparent electrically conductive coating at the second surface of the front substrate. The traces along the electrically conductive coating may have a thickness of 0.5 millimeters or less, 0.3 millimeters or less, 0.2 millimeters or less and the like. If shorter conductors are arranged in the design, the thickness may be narrower. Optionally, the third surface electrically conductive coating 30 may be extended as needed (e.g., to a peripheral edge of the mirror reflective element) to provide a region for electrically conductively connecting the third surface and the second surface along the upper edge of the mirror reflective element.
As shown in
Thus, and with reference to
Further, and as shown in
In other words, the positive electrical connector 46 is electrically connected to connecting portion 31 of the third surface conductive material and the negative electrical connector 48 is electrically connected to the primary region 30a of the third surface conductive material. The connecting portion 31 and the primary region 30a are electrically isolated from one another by the isolation line 33 and the primary seal 26 (which is disposed over and along the isolation line and may fill in the isolation line to further electrically isolate the connecting portion 31 from the primary region 30a). The connecting portion 31 of the third surface conductive material is electrically connected to the second surface conductive material via the conductive joining material 36 disposed at the bulges 31b. The positive electrical connector 46 may be electrically isolated from the second surface joining material by the second ablation line 50 and the negative electrical connector 48 is electrically isolated from the second surface joining material by the third ablation line 52.
The electrical connectors may comprise any suitable electrically conductive element so that electrical supply to the third surface circuits may be provided at the offset in the rear glass substrate. For example, the respective electrically conductive regions may electrically connect to the fourth surface of the rear glass substrate via an electrically conductive tab or film or epoxy or flexible circuit that extends along the edge of the rear substrate between the fourth surface and the third surface and/or the second surface.
The electrically conductive connectors or tabs may be any suitable size, such as one millimeter or less if ablated to width. Optionally, the tabs may be created from a coating mask. Because a robust coating mask can create some uneven deposition in the coating thickness, the coating mask must be sufficient in size for a full effective thin film coating (e.g., one millimeter or greater). The tab area of the coating may be about 3.5 millimeters or greater in length. Masking may be supplemented with laser ablating to provide a hybrid tab region. Optionally, an electrification pad can be disposed at the second surface of the front substrate and aligned with the cutout regions so that a spring-loaded or biased extendable/retractable electrically conductive pin or other electrical connector may extend between the second surface and the fourth surface.
As shown in
At the first cutout region 32 and the second cutout region 34, a protrusion 14a of the mirror casing 14 may fit into the cutout regions of the rear glass substrate to provide the smooth transition between the edge of the front substrate 20 and the edge of the mirror casing 14. The protrusion 14a may act as a retaining feature for joining the mirror reflective element 16 and the mirror casing 14. In other words, the housing is made to precisely fit into the electrification corners, such as to appear as a clip type retention feature in the corner of the electrochromic mirror. These corners may be styled or duplicated in all four corners of the mirror assembly to provide a uniform appearance.
A reflective band 54 may be disposed at the second surface of the front substrate 20 and may extend along the outer edge region of the mirror reflective element to hide or render covert the electrical connectors, the joining material 36 and the seal 26. The reflective band 54 may be slightly widened at the cutout regions to conceal the protrusion 14a of the mirror casing 14. As shown in
That is, a mirror assembly (e.g.,
Referring to
The button module 56 is disposed along the upper edge region of the mirror reflective element 16 and may be substantially flush with the outer surface of the mirror reflective element 16. The front substrate and rear substrate may be notched or recessed along their respective upper edges to accommodate the button module 56. The reflective band 54 may extend along the upper edge region of the mirror reflective element 16 and between the button module 56 and the EC active area of the mirror reflective element 16 (e.g.,
As shown in
Because the icon 60 representing the function of the button 56 is displayed at the video display screen 58, the current function and the corresponding icon 60 may be adjusted or changed. For example, the buttons 56 may be operable in a garage door opener mode where each button is actuatable to cause transmission of a respective garage door opening signal, a display settings mode where each button is actuatable to adjust a respective setting of the video displays screen 58 (e.g., a brightness setting or a zoom setting), or a compass mode where each button is actuatable to control a respective operation of the compass indicator 62 (e.g., to turn the compass indicator on or off or calibrate the compass reading). Thus, the display and buttons and icons are reconfigurable based on the current function selected or actuated at the mirror assembly. In other words, the icon 60 corresponding to each button 56 may change based on the current functionality of the button 56. One of the buttons may be actuatable to change the functionality of the other buttons, and a respective icon 60 at that button may indicate the current operating mode of the button module.
During normal driving operation, the icons 60 may not be illuminated and the icons may be illuminated in response to a user input. For example, the icons 60 may be illuminated in response to a physical user input at one of the buttons 56 and/or the display screen 58. Once the icons 60 are illuminated, a second user input at one of the buttons 56 actuates the functionality of the button 56. Optionally, the icons 60 may be illuminated in response to determination (e.g., via processing of DMS camera image data) that the driver is viewing the display screen 58 and/or button module 56, and/or has viewed the display screen or button module 56 for at least a threshold period of time.
In some examples, the icons 60 may be displayed directly on or at the button 56. For example, a light source may be disposed behind the button 56 and operable to illuminate the icon 60 at the button 56. Thus, because the icons 60 may be illuminated without an initial user input, the first user input at the button 56 may activate the corresponding functionality. To reconfigure or adjust the functionality of the button 56, the light source may backlight a second icon 60 at the button 56. For example, the two (or more) icons may be disposed at different regions of the button surface and the light source may backlight different regions of the button to discretely illuminate the different icons. The light source may be operable to illuminate each icon 60 in a different color or otherwise distinguish the icons when the button module is operating in different modes.
In other words, the button module may provide functionality that is not limited by the number of physical buttons at the mirror assembly. For example, four buttons may function like six buttons or inputs (or like 9 buttons or inputs or more) where one button is a mode selector and the other three buttons provide the inputs for the different modes. When any one button is pressed, the display may be turned on to display the button function below each button (regardless of whether the mirror is operating in mirror mode, EC mode, or a display mode), then the button would be activated upon a second press. For example, the right-most button may be the mode switching button. When that is pressed, the icons below each button may change to the appropriate function icon and there may be an icon (or group of icons) to show when the setting mode is activated. Optionally, the buttons may remain illuminated regardless of the mirror operation mode such that the icons do not block the rearward view of the driver. Further, the icons may be at least partially transparent or opaque.
Optionally, to make the buttons immediately available without a second press, the button module may have multiple modes that are indicated by backlighting a separate backlighting zone within each button. For example, the primary function of the button may be indicated by a centered icon with an icon representing a secondary function offset. When the mode selector button is pressed, the backlights of the primary function icons (e.g., garage door openers) would turn off and the backlights of the secondary function icons (e.g., display settings) would illuminate. Each icon (two or more per button) may have a different color illumination. Then, the different functions would be selectable with appropriate on-screen feedback. The backlighting may flash or pulse or provide other suitable indication to confirm a button press or provide a feedback indication, such that the garage door is closing or opening, with confirmation in another color of illumination or flashing pattern. Moreover, a multicolor indicator could be used to backlight a single icon to show status of a particular item.
The buttons may be mechanical, using a tactile switch or metal (e.g., steel) dome or the like, or the buttons may be capacitive buttons. Capacitive buttons may provide a particularly thin button module. Further, the buttons may be contoured to help the user locate the center of the button prior to making the actual selection, such as to prevent the driver from having to look at the mirror when actuating like type capacitive buttons.
The interior mirror assembly may comprise a dual-mode interior rearview video mirror that can switch from a traditional reflection mode to a live-video display mode, such as is by utilizing aspects of the mirror assemblies and systems described in U.S. Pat. Nos. 11,242,008; 11,214,199; 10,442,360; 10,421,404; 10,166,924; 10,046,706 and/or 10,029,614, and/or U.S. Publication Nos. US-2021-0162926; US-2021-0155167; US-2020-0377022; US-2019-0258131; US-2019-0146297; US-2019-0118717 and/or US-2017-0355312, which are all hereby incorporated herein by reference in their entireties. The video display screen of the video mirror, when the mirror is in the display mode, may display video images derived from video image data captured by a rearward viewing camera, such as a rearward camera disposed at a center high-mounted stop lamp (CHMSL) location, and/or video image data captured by one or more other cameras at the vehicle, such as side-mounted rearward viewing cameras or the like, such as by utilizing aspects of the display systems described in U.S. Pat. No. 11,242,008, which is hereby incorporated herein by reference in its entirety. The operating mode of the mirror and video display screen may be selected by flipping the mirror head upward or downward (e.g., via a toggle located at the mirror head) or responsive to another user input. When the mirror is operating in the mirror mode, the video display screen is deactivated and rendered covert by the mirror reflective element, and the driver views rearward via reflection of light incident at the mirror reflective element. When the mirror is operating in the display mode, the video display screen is operated to display video images that are viewable through the mirror reflective element by the driver of the vehicle.
The perimeter band may include an opaque or substantially opaque or hiding perimeter layer or coating or band disposed around the perimeter edge region of the front substrate (such as at the perimeter region of the rear or second surface of the front substrate) to conceal or hide or the perimeter seal from viewing by the driver of the vehicle when the mirror assembly is normally mounted in the vehicle. Such a hiding layer or perimeter band may be reflective or not reflective and may utilize aspects of the perimeter bands and mirror assemblies described in U.S. Pat. Nos. 5,066,112; 7,626,749; 7,274,501; 7,184,190; 7,255,451; 8,508,831 and/or 8,730,553, which are all hereby incorporated herein by reference in their entireties. Optionally, the perimeter band may comprise a chrome/chromium coating or metallic coating and/or may comprise a chrome/chromium or metallic coating that has a reduced reflectance, such as by using an oxidized chrome coating or chromium oxide coating or “black chrome” coating or the like (such as by utilizing aspects of the mirror assemblies described in U.S. Pat. Nos. 7,184,190 and/or 7,255,451, which are hereby incorporated herein by reference in their entireties). Optionally, other opaque or substantially opaque coatings or bands may be implemented.
Although shown and described as comprising an electrochromic mirror reflective element assembly having an electrochromic medium, it is envisioned that the mirror reflective element may comprise other types of electrically-variable transmission/reflectance mirror reflective elements or mirror reflective element assemblies, such as other electro-optic mirror reflective element assemblies, or a liquid crystal mirror reflective element assembly or the like.
The mirror assembly may include user actuatable inputs operable to control any of the accessories of or associated with the mirror assembly and/or an accessory module or the like. For example, the mirror assembly may include touch sensitive elements or touch sensors or proximity sensors, such as the types of touch sensitive elements described in U.S. Pat. Nos. 5,594,222; 6,001,486; 6,310,611; 6,320,282; 6,627,918; 7,224,324; 7,527,403 and/or 7,253,723, and/or U.S. Publication Nos. US-2014-0022390 and/or US-2014-0293169, which are hereby incorporated herein by reference in their entireties, or such as proximity sensors of the types described in U.S. Pat. Nos. 7,224,324; 7,249,860 and/or 7,446,924, and/or U.S. Publication No. US-2006-0050018, which are hereby incorporated herein by reference in their entireties, or such as membrane type switches, such as described in U.S. Pat. No. 7,360,932, which is hereby incorporated herein by reference in its entirety, or such as detectors and the like, such as the types disclosed in U.S. Pat. Nos. 7,255,451; 6,504,531; 6,501,465; 6,492,980; 6,452,479; 6,437,258 and/or 6,369,804, which are hereby incorporated herein by reference in their entireties, and/or the like.
Changes and modifications in the specifically described embodiments may be carried out without departing from the principles of the present invention, which is intended to be limited only by the scope of the appended claims as interpreted according to the principles of patent law.
The present application claims the filing benefits of U.S. provisional application Ser. No. 63/506,413, filed Jun. 6, 2023, which is hereby incorporated herein by reference in its entirety.
Number | Date | Country | |
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63506413 | Jun 2023 | US |