The present invention relates to a vehicular glass module.
A windshield (a vehicular glass module as a front window) for an automobile may fog up or freeze up due to a temperature difference between the inside and the outside of the automobile when the outdoor temperature decreases. This blocks the view from the windshield, which may affect driving of the automobile. In view of this, various methods are proposed to solve the problems of fogging or freezing of the windshield. For example, Patent Literature 1 proposes such a technology that bus bars and a heating line are disposed inside a glass panel of a windshield to prevent fogging or freezing by heat generation from the bus bars or the heating line. Further, in terms of a windshield for a vehicle to which an information acquisition device is attached, it has been also known to provide a heater in an information acquisition region where the information acquisition device acquires information, so as to prevent fogging or freezing in the information acquisition region.
In a case where the information acquisition region is heated by a heater including a heating line in the windshield, heat is transmitted from the heating line to its surroundings in the information acquisition region. Accordingly, in the information acquisition region, a region where the heating line is disposed has a high temperature, but a region where no heating line is disposed has a temperature decreasing as the region is away from the heating line. Accordingly, in the information acquisition region, temperature unevenness easily occurs between the region where the heating line is disposed and a region apart from the heating line. As described in Patent Literature 1, the windshield is constituted by laminated glass generally including two glass plates and an interlayer disposed therebetween. Here, when temperature unevenness occurs in the information acquisition region, the interlayer disposed in the information acquisition region also has similar temperature unevenness, so that the refractive index in the interlayer changes locally. Further, when a temperature difference increases in the interlayer, a difference in refractive index also increases. Accordingly, the difference in refractive index in the interlayer may add optical strain to a vehicle outside image acquired from the information acquisition region. When optical strain caused by the interlayer is added to the vehicle outside image, the information acquisition device cannot acquire an accurate vehicle outside image from the information acquisition region.
In view of this, it is desired to achieve a vehicular glass module that can reduce temperature unevenness in an information acquisition region at the time when the information acquisition region is heated by a heater.
A vehicular glass module according to the present invention has a feature configuration as follows. That is, the vehicular glass module is a vehicular glass module for supporting, on a vehicle inner side, an information acquisition device capable of receiving light from outside a vehicle, and the vehicular glass module includes: a glass panel having an information acquisition region which faces the information acquisition device and through which the light passes; and a heating unit configured to heat at least the information acquisition region in the glass panel. The glass panel includes a first glass plate on a vehicle outer side, a second glass plate on the vehicle inner side, the second glass plate facing the first glass plate, and an interlayer disposed between the first glass plate and the second glass plate and made of thermoplastic resin. The heating unit includes a power supply section disposed on the glass panel, and a heater disposed along a plate surface of the glass panel in the information acquisition region and configured to generate heat upon receipt of power supply from the power supply section. The heater is configured to be able to heat at least the whole information acquisition region and includes a uniform heating mechanism that uniformly heats the information acquisition region.
In the vehicular glass module, when temperature unevenness occurs in the information acquisition region of the glass panel at the time when the information acquisition region is heated by the heater, the interlayer disposed in the information acquisition region also has similar temperature unevenness. Since the temperature unevenness in the interlayer locally changes the refractive index of the interlayer, optical strain might be added to a vehicle outside image acquired by the information acquisition device through the interlayer. In view of this, in the above configuration, the heater configured to generate heat upon receipt of power supply from the power supply section includes the uniform heating mechanism that uniformly heats the information acquisition region. Hereby, the heater can uniformly heat the information acquisition region by the uniform heating mechanism, so that temperature unevenness in the interlayer can be restrained. As a result, the information acquisition region of the glass panel can retrain the occurrence of optical strain caused by the interlayer. Thus, with this configuration, it is possible to achieve a vehicular glass module that can reduce temperature unevenness in an information acquisition region at the time when the information acquisition region is heated by a heater. Here, the meaning that the uniform heating mechanism uniformly heats the information acquisition region is that the maximum temperature gradient of the information acquisition region is a predetermined value or less while the uniform heating mechanism is heating the information acquisition region, for example. The maximum temperature gradient is preferably 3.0 [° C./mm] or less, and more preferably 2.0 [° C./mm] or less.
Another feature configuration is that the uniform heating mechanism uniforms a resistance value of the heater in the information acquisition region and a current density of a current flowing through the heater in the information acquisition region.
When the resistance value of the heater in the information acquisition region and the current density of a current flowing through the heater are uniformed, the potential gradient of the information acquisition region is uniformed. Hereby, the heater can uniformly generate heat in the information acquisition region. As a result, the heater can uniformly heat the information acquisition region by the uniform heating mechanism. The meaning that the resistance value of the heater is uniform in the uniform heating mechanism is that the fluctuation range of sheet resistance in the heater is within ±15% of a predetermined value, for example. It is more preferable that the fluctuation range of sheet resistance in the heater be within ±10% of a predetermined value.
Another feather configuration is that: the uniform heating mechanism includes a transparent conductive coating and paired bus bars configured to supply electric power to the transparent conductive coating; the transparent conductive coating has a first region disposed to cover the whole information acquisition region, and a second region continuous with the first region and disposed outside the information acquisition region; the paired bus bars are disposed to face each other with the first region and the second region being sandwiched between the paired bus bars; and the paired bus bars are disposed such that the whole first region and at least part of the second region are contained in a virtual region obtained such that respective ends, on each side, of respective contact parts of the paired bus bars in contact with the transparent conductive coating are connected to each other.
In the vehicular glass module, the information acquisition region which faces the information acquisition device and through which light passes is formed in a trapezoidal shape having an upper side length equal to or less than one-tenth of a lower side length, for example. In order to prevent fogging or freezing in the information acquisition region, it is desirable that the heater be disposed in a region which covers at least the information acquisition region and which is as narrow as possible. This is because power consumption at the time when the heater heats the information acquisition region can be restrained. However, an edge part of the heater radiates heat to a circumference region where the heater is not disposed, at the time when the heater heats the information acquisition region. Accordingly, the edge part of the heater has a temperature gradient larger than those in other parts. In view of this, it is desirable that the shape of the heater be a shape similar to the information acquisition region and be larger than the information acquisition region. However, even if the heater has such a shape, the interlayer disposed in the information acquisition region may have temperature unevenness, which may locally change the refractive index in the interlayer. In view of this, in the above configuration, the transparent conductive coating constituting the heater has the first region covering the whole information acquisition region, and the second region outside the information acquisition region, within the virtual region formed between the paired bus bars such that respective ends, on each side, of respective contact parts of the paired bus bars in contact with the transparent conductive coating are connected to each other. Hereby, the interval between the paired bus bars becomes generally equal, so that the heater can achieve a uniform potential gradient in the first region covering the information acquisition region. This consequently allows the heater to uniformly generate heat in the information acquisition region, so that the heater can uniformly heat the information acquisition region. As such, with this configuration, when the virtual region by the heater is expanded to outside the information acquisition region in the vehicular glass module, it is possible to uniformly heat the information acquisition region. Further, in the above configuration, when the shape of the virtual region is made as close as possible to the shape of the information acquisition region having a trapezoidal shape, it is possible to restrain power consumption by the heater and to restrain the occurrence of optical strain caused by the interlayer in the information acquisition region.
Another feature configuration is such that: the following expression is satisfied:
(A/B)×(C/D)≥0.2, [Math. 1]
where A indicates a length of a first side and B indicates a length of a second side, the first side being a short side and the second side being a long side in terms of two sides with a smaller ratio of the short side to the long side out of two pairs of sides facing each other among four sides forming the virtual region, and C indicates a length of a first perpendicular line and D indicates a length of a second perpendicular line, the first perpendicular line being a line segment with a shorter length and the second perpendicular line being a line segment with a longer length out of two line segments which are perpendicular lines to the second side and which connect opposite ends of the first side to the second side with shortest distances, respectively.
With this configuration, the virtual region is formed into a trapezoidal shape or a rectangular shape having an upper base with a predetermined length. In a case where the virtual region has a trapezoidal shape, when the expression in Math. 1 is satisfied, the upper base with the predetermined length is secured in the virtual region. Hereby, the heater can achieve a uniform potential gradient in the first region covering the information acquisition region. This consequently allows the heater to uniformly generate heat in the information acquisition region, so that the heater can uniformly heat the information acquisition region.
Another feature configuration is such that the paired bus bars are disposed on two sides away from each other with a shorter distance out of two pairs of sides facing each other among four sides forming the virtual region.
In a case where heating is performed by applying a constant voltage to the virtual region formed on the transparent conductive coating of the heater, the transparent conductive coating can have a higher sheet resistance as the distance between the paired bus bars is shorter. Accordingly, when the paired bus bars are disposed on two sides facing each other with a shorter distance in the virtual region like the present configuration, the transparent conductive coating easily secures a predetermined sheet resistance, thereby making it possible to reduce the film thickness of the transparent conductive coating. As a result, the transmission factor of the virtual region containing the information acquisition region can be raised.
Another feature configuration is such that the transparent conductive coating is formed in a rectangular shape along a plate surface of the glass panel.
When the transparent conductive coating has a rectangular shape along the plate surface of the glass panel like the present embodiment, it is possible to achieve a uniform potential gradient in a central part of the transparent conductive coating having a rectangular shape. Accordingly, when the central part of the transparent conductive coating is disposed to correspond to the information acquisition region, the transparent conductive coating can uniformly generate heat to the information acquisition region. As a result, the heater can uniformly heat the information acquisition region by the uniform heating mechanism.
Another feature configuration is such that: the uniform heating mechanism includes a transparent conductive coating and paired bus bars configured to supply electric power to the transparent conductive coating; the transparent conductive coating has a rectangular region covering at least the information acquisition region, and paired widened regions extended continuous with opposite side parts of the rectangular region, respectively, outside the information acquisition region such that the paired widened regions expand in width in a direction along the side parts as the paired widened regions are away from the side parts; the paired bus bars include respective first parts disposed in parallel to each other with the paired bus bars facing each other across the rectangular region, and respective second parts extended from opposite ends of the respective first parts; and the second parts curve to have the same shortest distance from respectively corresponding side parts of the rectangular region.
In this configuration, the width of a part (the widened region) of the transparent conductive coating outside the information acquisition region is larger than the width of a rectangular part (the rectangular region) of the transparent conductive coating that covers the information acquisition region. Hereby, a heating region heated by the heater is expanded to the surroundings of the information acquisition region, so that heat radiation from the information acquisition region is restrained. As a result, the interlayer disposed in the information acquisition region can restrain temperature unevenness due to heat radiation from the peripheral edge of the interlayer. Further, the second parts of the paired bus bars curve to have the same shortest distance from their respectively corresponding side parts of the rectangular region, so that the vicinities of the side parts of the rectangular region can be equally heated by the second parts.
Another feature configuration is such that: the vehicular glass module further includes a transparent substrate having a linear thermal expansion coefficient smaller than a linear thermal expansion coefficient of the interlayer and laminated on one surface of the transparent conductive coating; the heater is disposed between the first glass plate and the second glass plate; and one of the transparent conductive coating and the transparent substrate is disposed on the first glass plate side or the second glass plate side, and the other one is disposed on the interlayer side.
In this configuration, since the transparent substrate laminated on one surface of the transparent conductive coating has a linear thermal expansion coefficient smaller than that of the interlayer, the transparent substrate is hard to cause a difference in refractive index due to unequal heating, as compared with the interlayer. When the transparent substrate that is hard to cause a difference in refractive index is disposed between the transparent conductive coating and any of the glass plates and the interlayer, the transparent substrate is preferentially heated while the transparent substrate maintains its original shape, so that the interlayer is hard to be heated by the transparent conductive coating. Hereby, it is possible to restrain temperature unevenness in the interlayer and to prevent optical strain.
Another feature configuration is such that the transparent conductive coating is attached to the first glass plate or the second glass plate.
With this configuration, no interlayer is present between a glass plate as a heating target and the transparent conductive coating, so that the first glass plate or the second glass can be heated efficiently by the transparent conductive coating. Further, the glass plates have a small thermal expansion coefficient and a high thermal conductivity as compared with the interlayer made of resin or the like. Accordingly, heat generated by the transparent conductive coating can be effectively transmitted over the whole information acquisition region via the glass plates, so that temperature unevenness can be reduced in the information acquisition region.
Another feature configuration is such that the heater is disposed between the first glass plate and the second glass plate and makes contact with the interlayer.
The interlayer disposed between the first glass plate and the second glass plate in the vehicular glass module is made of thermoplastic resin, so that the refractive index of the interlayer easily changes along with temperature changes. However, since the heater includes the uniform heating mechanism, the interlayer in contact with the heater is uniformly heated by the heater, so that the interlayer can restrain temperature unevenness.
Another feature configuration is such that: the heater includes a heating line; the uniform heating mechanism further includes a heat spreading layer disposed between the heating line and the interlayer and having a thermal conductivity higher than a thermal conductivity of the interlayer; and the heat spreading layer is disposed to cover at least the whole information acquisition region.
In a case where the heater is constituted by the heating line, a temperature difference occurs between a region where the heating line is disposed and a region where no heating line is disposed. Here, when the heat spreading layer disposed between the heating line and the interlayer and having a thermal conductivity higher than that of the interlayer is provided like the present configuration, the temperature distribution in the information acquisition region can be made uniform. This also achieves a uniform temperature distribution in the interlayer, thereby making it possible to restrain optical strain caused by the interlayer.
Another feature configuration is such that the heat spreading layer has a volume expansion coefficient smaller than a volume expansion coefficient of the interlayer.
When the heat spreading layer has a volume expansion coefficient smaller than that of the interlayer like this configuration, the heat spreading layer can be stably disposed between the first glass plate and the second glass plate.
Another feature configuration is such that the heating line is attached to the first glass plate or the second glass plate.
In this configuration, no interlayer is present between a glass plate as a heating target and the heating line, so that the first glass plate or the second glass plate can be heated efficiently by the heating line. Further, the glass plates have a small thermal expansion coefficient and a high thermal conductivity as compared with the interlayer made of thermoplastic resin. Accordingly, heat generated by the heating line can be effectively transmitted over the whole information acquisition region via the glass plates, so that temperature unevenness can be reduced in the information acquisition region.
Another feature configuration is such that: the vehicular glass module further includes a shielding layer disposed in a peripheral edge region of the glass panel and having an opening at a position corresponding to the information acquisition region; and the power supply section is covered with the shielding layer.
With this configuration, the power supply section can be disposed with an excellent appearance with the power supply section being covered with the shielding layer disposed in the peripheral edge region of the glass panel and having an opening at a position corresponding to the information acquisition region.
The following describes embodiments of a vehicular glass module according to the present invention with reference the drawings. However, the present invention is not limited to the following embodiments and can be variously modified without departing from the gist of the present invention.
As illustrated in
As illustrated in
Well-known glass plates can be used for the glass plates 11, 12. For example, the glass plates 11, 12 may be heat absorbing glass, clear glass, green glass, UV green glass, and the like. Note that the glass plates 11, 12 are configured to achieve a visible light transmission in conformity with the safety standard of the country where automobiles are used.
A shielding layer 3 that blocks the visual field from the vehicle outer side is provided along a peripheral edge part of the glass panel 10. The shielding layer 3 is disposed in a peripheral edge region of the glass panel 10. The shielding layer 3 has an opening at a position corresponding to the information acquisition region 15. A power supply section 31 (described later) is covered with the shielding layer 3 in a plan view. In the present embodiment, as illustrated in
In a case where the information acquisition region 15 is disposed at a position near the upper side 10a of the glass panel 10 like the present embodiment, when the glass module 1 is used as the front window of a vehicle, the information acquisition region 15 is hard to disturb the field of view of a driver. Hereby, the glass panel 10 can successfully secure the field of view of the driver. Further, in a case where an information acquisition device such a camera (the image capturing device 8) is disposed to face the information acquisition region 15, for example, a region ahead of the vehicle is hard to become a blind spot due to a bonnet or the like for the information acquisition device, so that the field of view of the information acquisition device is easily secured.
The flat dimension of the information acquisition region 15 is set appropriately in accordance with the image capturing device 8 to be disposed inside the vehicle. Note that the information acquisition region 15 is just a region through which light applied from and/or received by the image capturing device 8 passes, and therefore, the flat dimension of the information acquisition region 15 is set to be relatively small regardless of the type of the image capturing device 8. Here, when the flat dimension of the information acquisition region 15 is too small, the image capturing device 8 is required to have a high installation accuracy. Further, an image acquired by the image capturing device 8 is largely affected by the distortion of the glass panel 10. In the meantime, when the flat dimension of the information acquisition region 15 is too large, the visual field range of the driver is narrowed. Further, a range to be heated by the heater 33 becomes wide, so that energy consumption by the automobile becomes large. From this viewpoint, it is preferable that the flat dimension of the information acquisition region 15 be set in a range of 20 mm (vertical)×20 mm (lateral) to 250 mm (vertical)×500 mm (lateral), and it is further preferable that the flat dimension of the information acquisition region 15 be set in a range of 50 mm (vertical)×50 mm (lateral) to 150 mm (vertical)×400 mm (lateral).
The heating unit 30 heats at least part of the information acquisition region 15 in the glass panel 10 and removes fog and/or ice on the information acquisition region 15. In the present embodiment, as illustrated in
In the heating unit 30, the heater 33 is connected in series to the paired power supply sections 31a, 31b. The conducting wire 32 includes a first conducting wire 32a between the power supply section 31a and the heater 33, and a second conducting wire 32b between the heater 33 and the power supply section 31b. The heater 33 is disposed along a plate surface of the glass panel 10 in the information acquisition region 15 and generates heats upon receipt of power supply from the power supply section 31. Hereby, the information acquisition region 15 receives heat generated from the heater 33 so that the information acquisition region 15 can remove fog, ice, or the like.
As illustrated in
The paired bus bars 38, 39 are disposed outside the information acquisition region 15 and disposed to face each other to supply electric power to the transparent conductive coating 37. In the present embodiment, the first bus bar 38 is extended in the top-bottom direction from the upper side 10a side toward the lower side 10b, and the second bus bar 39 is disposed on the opposite side of the transparent conductive coating 37 from the first bus bar 38. The whole shape of the transparent conductive coating 37 is a rectangular shape which overlaps with the information acquisition region 15 having a trapezoidal shape and which is wider than the information acquisition region 15 having a trapezoidal shape in the top-down direction and in the right-left direction.
In the glass module 1, when temperature unevenness occurs in the information acquisition region 15 of the glass panel 10 at the time when the information acquisition region 15 is heated by the heater 33, the interlayer 13 disposed in the information acquisition region also has similar temperature unevenness. Since the temperature unevenness in the interlayer 13 locally changes the refractive index of the interlayer 13, optical strain might be added to a vehicle outside image captured by the image capturing device 8 as the information acquisition device through the interlayer 13. In view of this, the heater 33 configured to generate heat upon receipt of power supply from the power supply section 31 has a uniform heating mechanism H that uniformly heats the information acquisition region 15. The uniform heating mechanism H is constituted by the transparent conductive coating 37 and the paired bus bars 38, 39. Since the information acquisition region 15 is heated uniformly by the uniform heating mechanism H of the heater 33, it is possible to restrain temperature unevenness in the interlayer 13. As a result, it is possible to restrain the occurrence of optical strain caused by the interlayer 13. Here, the meaning that the uniform heating mechanism H uniformly heats the information acquisition region 15 is that the information acquisition region 15 has a maximum temperature gradient of a predetermined value or less while the uniform heating mechanism H is heating the information acquisition region 15, for example. The maximum temperature gradient is preferably 3.0 [° C./mm] or less, and more preferably 2.0 [° C./mm] or less.
The transparent conductive coating 37 has a first region 41 disposed to cover the whole information acquisition region 15, and paired second regions 42, 42 continuous with opposite ends (a left side 41a, a right side 41b) of the first region 41 and disposed outside the information acquisition region 15. In the present embodiment, the transparent conductive coating 37 has the paired second regions 42, 42 on lateral sides of the first region 41 in the right-left direction. The paired bus bars 38, 39 are disposed to face each other with the first region 41 and the paired second regions 42, 42 being sandwiched therebetween. In the present embodiment, the paired bus bars 38, 39 are disposed generally in parallel to each other. The case where the paired bus bars 38, 39 are generally parallel to each other includes a case where the paired bus bars 38, 39 are inclined within ±5 degrees, in addition to a case where the paired bus bars 38, 39 are parallel to each other. Here, a virtual region V is defined as a region between the paired bus bars 38, 39 that region is obtained such that respective ends, on each side, of respective contact parts of the bus bars 38, 39 in contact with the transparent conductive coating 37 are connected to each other (opposite ends 38a, 38b of the bus bar 38 are connected to opposite ends 39a, 39b of the bus bar 39). The virtual region V is disposed to contain all the first region 41 and at least part of the second regions 42 in the transparent conductive coating 37. In the present embodiment, the paired second regions 42, 42 are extended both above and below the first region 41. The paired second regions 42, 42 may not be extended above and below the first region 41.
The virtual region V has an upper side Va (an example of a third side), a lower side Vb (an example of a fourth side), a right side Vd (an example of a first side) and a left side Vc (an example of a second side). The right side Vd and the left side Vc are constituted by the paired bus bars 38, 39. That is, in the virtual region V, the right side Vd is the first bus bar 38, and the left side Vc is the second bus bar 39. The information acquisition region 15 having a quadrangular shape has four sides (the upper side 15a, the lower side 15b, the left side 15c, the right side 15d) facing the sides (the upper side Va, the lower side Vb, the left side Vc, the right side Vd) of the virtual region V.
In the transparent conductive coating 37A of the comparative example (a trapezoidal shape) illustrated in
In the meantime, in the transparent conductive coating 37 of the present embodiment (a rectangular shape) illustrated in
In the glass module 1, the information acquisition region 15 which faces the image capturing device 8 and through which light passes is formed in a trapezoidal shape having an upper base length equal to or less than one-tenth of a lower base length, for example. In order to prevent fogging or freezing in the information acquisition region 15, it is desirable that the heater 33 be disposed in a region which covers at least the information acquisition region 15 and which is as narrow as possible. This is because power consumption at the time when the heater 33 heats the information acquisition region 15 can be restrained. However, an edge part of the heater 33 radiates heat to a circumference region where the heater 33 is not disposed, at the time when the heater 33 heats the information acquisition region 15. Accordingly, the edge part of the heater 33 has a temperature gradient larger than those in other parts. In view of this, it is desirable that the shape of the heater 33 be a shape similar to the information acquisition region 15 and be larger than the information acquisition region 15. However, even if the heater 33 has such a shape, the interlayer 13 disposed in the information acquisition region 15 may have temperature unevenness, which may locally change the refractive index in the interlayer 13.
In this regard, in the present embodiment, as illustrated in
The transparent conductive coating 37 is attached to the first glass plate 11 or the second glass plate 12. In the present embodiment, as illustrated in
The heater 33 is disposed between the first glass plate 11 and the second glass plate 12 and makes contact with the interlayer 13. The interlayer 13 disposed between the first glass plate 11 and the second glass plate 12 in the glass module 1 is made of thermoplastic resin, so that the refractive index of the interlayer 13 easily changes along with temperature changes. However, since the heater 33 has the above-mentioned uniform heating mechanism H, the interlayer 13 in contact with the heater 33 is uniformly heated by the heater 33, so that the interlayer 13 can restrain temperature unevenness.
As illustrated in
Similarly, β2 formed between the lower side Vb of the virtual region V and the first bus bar 38 is also larger than α2 formed between the lower side 15b and the right side 15d in the information acquisition region 15 and is set to 90 degrees, as indicated by Expression (2) as follows.
As described earlier, in the windshield, the glass panel 10 is convex outwardly to swell downward from its upper end and the image capturing device 8 is disposed horizontally, so that the information acquisition region 15 has a trapezoid shape. Since the bus bars 38, 39 and the lower side Vb in the virtual region V and the lower side 15b, the left side 15c, and the right side 15d in the information acquisition region 15 satisfy Expressions (1), (2), the interval between the paired bus bars 38, 39 is equalized. Hereby, the first region 41 covering the whole information acquisition region 15 in the transparent conductive coating 37 is easily disposed closer to the center of the virtual region V. Accordingly, the uniform heating mechanism H that uniformly heats the information acquisition region 15 can be appropriately constituted by the transparent conductive coating 37 and the paired bus bars 38, 39.
As illustrated in
As illustrated in
In the present modification, the virtual region V has a trapezoidal shape, not a rectangular shape, but the angles β1, β2 formed from the lower side Vb (the lower base) to the left side Vc (a leg) and the right side Vd (a leg) in the virtual region V are equal to or more than 55 degrees but less than 90 degrees. Accordingly, the virtual region V has a shape similar to a rectangular shape, and the interval between the paired bus bars 38, 39 in the virtual region V is easily equalized. Further, the first region 41 covering the whole information acquisition region 15 in the transparent conductive coating 37 is easily disposed closer to the center of the virtual region V. Accordingly, the uniform heating mechanism H that uniformly heats the information acquisition region 15 can be appropriately constituted by the transparent conductive coating 37 and the paired bus bars 38, 39. As such, in the present embodiment, since the virtual region V by the heater 33 is expanded to outside the information acquisition region 15 in the glass module 1, it is possible to uniformly heat the information acquisition region 15. Further, in the present embodiment, since the shape of the virtual region V is made as close as possible to the shape of the information acquisition region 15 having a trapezoidal shape, it is possible to restrain heat radiation loss and power consumption by the heater 33 and to restrain the occurrence of optical strain caused by the interlayer 13 in the information acquisition region 15.
As illustrated in
The whole shape of the transparent conductive coating 37 is a rectangular shape which overlaps with the information acquisition region 15 having a trapezoidal shape and which is wider than the information acquisition region 15 having a trapezoidal shape in the top-down direction and in the right-left direction. The transparent conductive coating 37 has the first region 41 disposed to cover the whole information acquisition region 15, and the paired second regions 42, 42 continuous with opposite ends (the upper side 41c, the lower side 41d) of the first region 41 and disposed outside the information acquisition region 15. In the present embodiment, the transparent conductive coating 37 has the paired second regions 42, 42 above and below the first region 41, respectively. The paired bus bars 38, 39 are disposed to face each other with the first region 41 and the paired second regions 42, 42 being sandwiched therebetween. In the present embodiment, the paired bus bars 38, 39 are disposed generally in parallel to each other. Further, the virtual region V is disposed to contain all the first region 41 and at least part of the second regions 42. In the present embodiment, the paired second regions 42, 42 are extended also leftward and rightward from the first region 41. The paired second regions 42, 42 may not be extended leftward and right ward from the first region 41.
In the present embodiment, as illustrated in
As illustrated in
Further, the first bus bar 38 is longer than the upper side 15a of the information acquisition region 15 and is extended along the upper side 15a. The second bus bar 39 is longer than the lower side 15b of the information acquisition region 15 and is disposed on a side opposite from the first bus bar 38. In the virtual region V, the ratio of the length of the upper side Va formed by the first bus bar 38 to the length of the lower side Vb formed by the second bus bar 39 is larger than the ratio of the length of the upper side 15a to the length of the lower side 15b in the information acquisition region 15 and is equal to or less than 1. That is, when W1 is defined as the length of the upper side 15a and W2 is defined as the length of the lower side 15b in the information acquisition region 15, L1 is defined as the length of the first bus bar 38, and L2 is defined as the length of the second bus bar 39, Expressions (5), (6), (7) are satisfied as follows.
When the lengths L1, L2 of the paired bus bars 38, 39, and the lengths W1, W2 of the upper side 15a and the lower side 15b of the information acquisition region 15 satisfy Expressions (5), (6), (7), the first region 41 covering the whole information acquisition region 15 in the transparent conductive coating 37 is easily disposed closer to the center of the virtual region V. Further, the distance between respective end parts 38a, 39a or the distance between respective end parts 38b, 39b in the paired bus bars 38, 39 becomes equal to the distance between respective central parts of the paired bus bars 38, 39, so that the potential gradient in the first region 41 covering the information acquisition region 15 becomes uniform. Accordingly, the uniform heating mechanism H that uniformly heats the information acquisition region 15 can be appropriately constituted by the transparent conductive coating 37 and the paired bus bars 38, 39.
As illustrated in
As illustrated in
Further, the ratio of the length of the upper side Va formed by the first bus bar 38 to the length of the lower side Vb formed by the second bus bar 39 in the virtual region V is the same as the ratio of the length of the upper side 15a to the length of the lower side 15b in the information acquisition region 15. That is, when W1 is defined as the length of the upper side 15a and W2 is defined as the length of the lower side 15b in the information acquisition region 15, L1 is defined as the length of the first bus bar 38, and L2 is defined as the length of the second bus bar 39, Expressions (5), (6), (8) are satisfied as follows.
When the lengths L1, L2 of the paired bus bars 38, 39 and the lengths W1, W2 of the upper side 15a and the lower side 15b of the information acquisition region 15 satisfy Expressions (5), (6), (8), the first region 41 covering the whole information acquisition region 15 in the transparent conductive coating 37 is easily disposed closer to the center of the virtual region V. Further, the distance between respective end parts 38a, 39a or the distance between respective end parts 38b, 39b in the paired bus bars 38, 39 becomes equivalent to the distance between respective central parts of the paired bus bars 38, 39, so that the potential gradient in the first region 41 covering the information acquisition region 15 becomes uniform. Accordingly, the uniform heating mechanism H that uniformly heats the information acquisition region 15 can be appropriately constituted by the transparent conductive coating 37 and the paired bus bars 38, 39.
As illustrated in
The whole shape of the transparent conductive coating 37 is a rectangular shape which overlaps with the information acquisition region 15 having a trapezoidal shape and which is wider than the information acquisition region 15 having a trapezoidal shape in the top-down direction and in the right-left direction. The transparent conductive coating 37 has the first region 41 disposed to cover the whole information acquisition region 15, and the paired second regions 42, 42 continuous with the opposite ends (the upper side 41c and the lower side 41d) of the first region 41 and disposed outside the information acquisition region 15. In Modification 2, the transparent conductive coating 37 has the paired second regions 42, 42 above and below the first region 41. The paired bus bars 38, 39 are disposed generally in parallel to each other to face an upper side 42c and a lower side 42d as outer edges of the paired second regions 42, 42, respectively. Further, the paired bus bars 38, 39 are disposed such that the virtual region V, obtained by connecting respective ends 38a, 39a of the paired bus bars 38, 39 to each other and respective ends 38b, 39b of the paired bus bars 38, 39 to each other, contain the whole first region 41 and at least part of the paired second regions 42, 42.
As illustrated in
The first bus bar 38 is longer than the upper side 15a of the information acquisition region 15 and is extended along the upper side 15a. The second bus bar 39 is longer than the lower side 15b of the information acquisition region 15 and is disposed on a side opposite from the first bus bar 38. In the virtual region V, the ratio of the length of the upper side Va formed by the first bus bar 38 to the length of the lower side Vb formed by the second bus bar 39 is larger than the ratio of the length of the upper side 15a of the information acquisition region 15 to the length of the lower side 15b of the information acquisition region 15 and is equal to or less than 1. That is, when W1 is defined as the length of the upper side 15a of the information acquisition region 15, W2 is defined as the length of the lower side 15b of the information acquisition region 15, L1 is defined as the length of the first bus bar 38, and L2 is defined as the length of the second bus bar 39, Expressions (5), (6), (13) are satisfied as follows.
When the lengths L1, L2 of the paired bus bars 38, 39 and the lengths W1, W2 of the upper side 15a and the lower side 15b of the information acquisition region 15 satisfy Expressions (5), (6), (13), the first region 41 covering the whole information acquisition region 15 in the transparent conductive coating 37 is easily disposed closer to the center of the virtual region V. Further, the distance between respective end parts 38a, 39a or the distance between respective end parts 38b, 39b of the paired bus bars 38, 39 becomes equivalent to the distance between respective central parts of the paired bus bars 38, 39, so that the potential gradient in the first region 41 covering the information acquisition region 15 becomes uniform. Accordingly, the uniform heating mechanism H that uniformly heats the information acquisition region 15 can be appropriately constituted by the transparent conductive coating 37 and the paired bus bars 38, 39. The other configurations are the same as those in the first embodiment.
Although not illustrated herein, in Modifications 1, 2 of the second embodiment, the paired bus bars 38, 39 may be disposed on the left side Vc and the right side Vd of the virtual region V, along the left side 15c and the right side 15d of the information acquisition region 15.
As illustrated in
In the example illustrated in
As illustrated in
In the present embodiment, the virtual region V is formed in a trapezoidal shape or a rectangular shape. Here, even in a case where the virtual region V has a trapezoidal shape, when the expression in Math. 2 is satisfied, the upper side Va corresponding to the upper base of the virtual region V having a trapezoidal shape can secure a predetermined length. Hereby, the heater 33 can achieve a uniform potential gradient in the first region 41 covering the information acquisition region 15, thereby allowing the heater 33 to uniformly generate heat in the information acquisition region 15. As a result, the heater 33 can uniformly heat the information acquisition region 15.
In addition, in the present embodiment, the paired bus bars 38, 39 are disposed on two sides facing each other with a shorter distance out of the two pairs of sides (the upper side Va and the lower side Vb, the left side Vc and the right side Vd) facing each other among the four sides forming the virtual region V. In the example illustrated in
In the present embodiment, it is also possible to uniformly heat the information acquisition region 15 when the virtual region V by the heater 33 is expanded to outside the information acquisition region 15 in the glass module 1. Further, when the shape of the virtual region V is made as close as possible to the shape of the information acquisition region 15 having a trapezoidal shape, it is possible to restrain heat radiation loss and power consumption by the heater 33 and to restrain the occurrence of optical strain caused by the interlayer 13 in the information acquisition region 15. Note that the expression in Math. 2 is also satisfied in the glass modules 1 according to the first embodiment to the third embodiment.
In terms of Samples 1 to 11 illustrated in a table in
In Samples 1 to 5, 10 to 11, the paired bus bars 38, 39 were disposed on the upper side Va and the lower side Vb of the virtual region V of the transparent conductive coating 37, similarly to the second embodiment (for example, the form illustrated in
The maximum temperature gradient in Samples 1 to 11 was calculated based on the surface temperature of a sample, measured by use of a thermography camera. At the time of the measurement of the surface temperature of the sample with the thermography camera, the distance between the thermography camera and the sample was set to 850 mm, and the attaching angle of the sample was set to 80 degrees from a horizontal plane. A part with a maximum gradient was selected in a temperature profile (a temperature curve) with a predetermined length on a straight line including a position at the maximum temperature in the sample to calculate the maximum temperature gradient in terms of Samples 1 to 11.
At the time of observation of the influence of perspective distortion in the captured image captured by the camera, the camera, each of Samples 1 to 11, and a target to be visually recognized were disposed on a straight line. As the target, a plate material having a surface with a lattice pattern, illustrated in
As the result illustrated in the table in
In Sample 5 with the smallest value of “(A/B)×(C/D)” among Samples 1 to 5, the influence of perspective distortion was notably observed in the captured image at the time of current application to the transparent conductive coating 37. In Sample 4, perspective distortion was slightly observed in the captured image, but the perspective distortion was an allowable extent as the captured image. No perspective distortion was observed in the captured image in terms of Samples 1 to 3. In Sample 9 with the smallest value of “(A/B)×(C/D)” among Samples 6 to 9, the influence of perspective distortion was notably observed in the captured image. In Sample 8, perspective distortion was slightly observed in the captured image but was an allowable extent as the captured image. No perspective distortion was observed in the captured image in terms of Samples 6, 7. Further, no perspective distortion was observed in the captured image in terms of Samples 10, 11.
In this example, from the results of Samples 1 to 4, 6 to 8, 10 to 11, it was found that, even in a case where the virtual region V in the heater 33 had a shape other than the rectangular shape, when the shape was a quadrangular shape with the value of “(A/B)×(C/D)” being 0.2 or more, a captured image with a small perspective distortion was obtainable in the glass module 1. Further, it was found that, in a case where a Low-E film as the heater 33 was disposed on the third surface 23 or the fourth surface 24 of the second glass plate 12 (Samples 10, 11), the maximum temperature gradient was lower than that in a case where the heater 33 having the same shape was disposed inside the interlayer 13 (Samples 4, 8), and the influence of perspective distortion on the captured image was small.
Further, from the results of Samples 1 to 4, 6 to 8, 10 to 11 in this example, it was found that, when the maximum temperature gradient of the virtual region V was 3.0 [° C./mm] or less with the virtual region V being heated, a captured image with a small perspective distortion was obtainable in the glass module 1. Further, from the results of Samples 1 to 3, 6 to 7, 10 to 11, when the maximum temperature gradient of the virtual region V was 2.0 [° C./mm] or less, perspective distortion was hardly observed in the captured image. Here, the virtual region V contains the information acquisition region 15. Accordingly, it can be said that the uniform heating mechanism H of the heater 33 uniformly heated the information acquisition region 15 when the maximum temperature gradient of the virtual region V was 3.0 [° C./mm] or less with the information acquisition region 15 being heated. Further, for the uniform heating mechanism H, it is more preferable that the maximum temperature gradient of the information acquisition region 15 is 2.0 [° C./mm] or less to acquire a captured image with a small perspective distortion from the information acquisition region 15.
As illustrated in
In the present embodiment, the width of a part (the widened regions 44, 44) of the transparent conductive coating 37 outside the information acquisition region 15 is larger than the width of a rectangular part (the rectangular region 43) of the transparent conductive coating 37 that covers the information acquisition region 15. Hereby, a heating region heated by the heater 33 is expanded to the surroundings of the information acquisition region 15, so that heat radiation from the information acquisition region 15 is restrained. As a result, the interlayer 13 disposed in the information acquisition region 15 can restrain temperature unevenness due to heat radiation from the peripheral edge of the interlayer 13.
Further, the second parts 53, 54 of the paired bus bars 38, 39 curve to have the same shortest distance from the right side 43b and the left side 43a of the rectangular region 43, respectively, so that the vicinities of the left side 43a and the right side 43b of the rectangular region 43 can be equally heated by the second parts 53, 54.
As illustrated in
In the present embodiment, the transparent substrate 46 laminated on one surface of the transparent conductive coating 37 has a linear thermal expansion coefficient smaller than that of the interlayer 13, so that the transparent substrate 46 is hard to cause a difference in refractive index due to unequal heating, as compared with the interlayer 13. When the transparent substrate 46 that is hard to cause a difference in refractive index is disposed between the transparent conductive coating 37 and any of the glass plates 11, 12 and the interlayer 13, the transparent substrate 46 is preferentially heated while the transparent substrate 46 maintains its original shape, so that the interlayer 13 is hard to be heated by the transparent conductive coating 37. Hereby, it is possible to restrain temperature unevenness in the interlayer 13 and prevent optical strain.
In a seventh embodiment, the heater 33 includes a heating line 34 as illustrated in
The heating line 34 (the heater 33) is formed to be bent at multiple points at intervals so as to pass through the information acquisition region 15 and its surroundings. As an example of the shape, the heating line 34 in the present embodiment includes a plurality of first heating lines 35 extending in parallel to each other inside the information acquisition region 15, and a second heating line 36 connecting the plurality of first heating lines 35 to each other outside the information acquisition region 15. In the present embodiment, the plurality of first heating lines 35 is disposed in parallel to the upper side 10a of the glass panel 10. Further, the second heating line 36 has a line width larger than the line width of the first heating lines 35. The first heating lines 35 are four transverse line parts 35a, 35b, 35c, 35d linearly extending in the right-left direction inside the information acquisition region 15. A first transverse line part 35a is provided continuous with the first conducting wire 32a drawn from the power supply section 31a, and a second transverse line part 35b, a third transverse line part 35c, and a fourth transverse line part 35d are disposed sequentially toward the upper side 10a. The second heating line 36 is constituted by a first vertical line part 36a disposed between the first transverse line part 35a and the second transverse line part 35b, a second vertical line part 36b disposed between the second transverse line part 35b and the third transverse line part 35c, and a third vertical line part 36c disposed between the third transverse line part 35c and the fourth transverse line part 35d. The heating line 34 of the heater 33 also includes a part of the first conducting wire 32a that part extends along the first transverse line part 35a, and a part of the second conducting wire 32b that part extends along the fourth transverse line part 35d.
In a case where the heater 33 is constituted by the heating line 34, a temperature difference occurs between a region where the heating line 34 is disposed and a region where no heating line 34 is disposed. However, when the heat spreading layer 48 disposed between the heating line 34 and the interlayer 13 and having a thermal conductivity higher than that of the interlayer 13 is provided like the present embodiment, the temperature distribution in the information acquisition region 15 can be made uniform. This also achieves a uniform temperature distribution in the interlayer 13, thereby making it possible to restrain optical strain caused by the interlayer 13.
Further, since the volume expansion coefficient of the heat spreading layer 48 is smaller than that of the interlayer 13, the heat spreading layer 48 can be stably disposed between the first glass plate 11 and the second glass plate 12.
As illustrated in
Further, as illustrated in
The present invention is widely applicable to a vehicular glass module including a heating unit for heating an information acquisition region.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-109363 | Jun 2021 | JP | national |
| 2021-129309 | Aug 2021 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2022/025994 | 6/29/2022 | WO |