This application is based on and claims priority from Japanese Patent Application No. 2013-224641 filed on Oct. 29, 2013 with the Japan Patent Office and the disclosure of which is incorporated herein in its entirety by reference.
The present disclosure relates to a lamp unit equipped in a vehicle.
When a lamp unit which includes a projection lens is attached to a housing that defines a lamp chamber, an error may occur to a desired specification with respect to a reference position of an optical axis of the projection lens. A lamp unit provided with an aiming mechanism to solve such error is known.
The aiming mechanism is provided with two screws exposed to the outside of the housing. A reference position of an optical axis pertaining to upward and downward directions of the lamp unit may be adjusted by rotating one screw. A reference position of an optical axis pertaining to left and right directions of the lamp unit may be adjusted by rotating another screw (see, e.g., Japanese Patent Laid-Open Publication No. 2012-164428).
There are needs to equip a plurality of light sources in a single lamp unit. The lights emitted from the plurality of light sources pass through different projection lenses or different areas in a single projection lens, respectively, to form a predetermined light distribution pattern. In such case, a configuration in which the plurality of projection lenses are arranged in a predetermined direction or a configuration in which the projection lens extends in a predetermined direction to form a plurality of light passing areas becomes necessary and thus, structural enlargement in the predetermined direction is unavoidable.
When providing the aiming mechanism, it is necessary to secure a space in which the projection lens can be displaced according to an adjustment of the reference positions of the optical axes. When a structure surrounding the projection lens(es) is enlarged as described above, the space to be secured is also enlarged. Thus, an occupation space of the lamp unit is increased.
An object of the present disclosure is to provide a technology of reducing an occupation space of a single lamp unit which is provided with a plurality of light sources and a mechanism of adjusting reference positions of optical axes according to the light sources.
In order to achieve the object, an aspect of the present disclosure provides a lamp unit equipped in a vehicle. The lamp unit includes: a first light source; a second light source; a projection lens unit which includes a first lens unit through which at least some of light emitted from the first light source passes and a second lens unit through which at least some of light emitted from the second light source passes; a first adjusting mechanism configured to move the projection lens unit in parallel in a first direction with respect to the first light source and the second light source; and a second adjusting mechanism configured to move the projection lens unit in parallel in a second direction with respect to the first light source and the second light source. The second direction is orthogonal to the first direction. At least one of a first optical axis of the first lens unit and a second optical axis of the second lens unit extends in a third direction which is orthogonal to the first and the second directions.
According to such a configuration, when positions of the plurality of optical axes included in the projection lens unit are performed in unison, the projection lens unit does not involve a displacement of the lamp unit in the third direction. Since it is not necessary to secure a space for the displacement in the third direction, an occupation space where the lamp unit is disposed may be suppressed in a lamp chamber of a lighting device and the space inside the lamp chamber may be effectively utilized. In a case where a projection lens unit which has a plurality of optical axes and tends to be enlarged in structure is displaced, the above-mentioned effect becomes more remarkable.
In addition, since the projection lens unit is moved in parallel, a relative position between a focal plane of the first lens unit and the first light source and a relative position between a focal plane of the second lens unit and the second light source are not changed when the reference positions of the first optical axis and the second optical axis are adjusted. Therefore, imaging of the light emitted from the first light source and the light from the second light source (i.e., formation of a light distribution pattern) may be stabilized.
The first adjusting mechanism includes a first shaft member having a first axis extending in the first direction, and a first bearing member configured to hold the first shaft member and the second adjusting mechanism includes a second shaft member having a second axis extending in the second direction, and a second bearing member configured to hold the second axis member. The first axis and the second axis may be configured to intersect each other between the first lens unit and the second lens unit when viewed in the third direction.
According to such a configuration, a displacement axis in the left and right directions and a displacement axis in the upward and downward directions may intersect each other at a position adjacent to a center of gravity of the projection lens unit. Therefore, the projection lens unit which have a plurality of optical axes and tends to be increased in size and weight may be stably displaced.
The lamp unit may be provided with an actuator including a driving shaft coupled to the second axis member, and the second direction may correspond with the upward and downward directions of the vehicle.
According to such a configuration, a control of moving the reference positions of the first optical axis and the second axis in the upward and downward directions of the vehicle according to a variation of the height of the vehicle which is caused depending on the number of passenger and load on the vehicle. That is, the mechanism that moves the projection lens in parallel in the second direction may also be used for a so-called leveling control.
The first lens unit may include a first projection lens and the second lens unit may include a second projection lens which is independent of the first projection lens.
According to such a configuration, standardization of a lens component may be facilitated, and a component cost and a manufacturing cost may be suppressed.
The above-described summary is for the illustration purpose only and does not intend to limit in any ways. In addition to the illustrative embodiments, examples, and features described above, further embodiments, examples, and features will become apparent by referring to the drawings and the following detailed descriptions.
In the following detailed descriptions, reference is made to the accompanying drawings which form a part of the present disclosure. The illustrative embodiments described in the detailed descriptions, drawings, and claims do not intend to limit. Other embodiments may be utilized and other modified examples may be made without departing from the spirit or scope of the subject matter presented in the disclosure.
Hereinafter, exemplary embodiments of the present disclosure will be described in detail with reference to accompanying drawings. In each drawing referred to in the following description, scales are properly changed in order to illustrate each member in a recognizable size. Further, “right side” and “left side” used in the following description represent right and left directions when viewed from a driver seat.
The lamp unit 10 is provided with a heat sink 11, a first light source unit 12, a second light source unit 13, a first reflector 14, a second reflector 15, a projection lens unit 16, and a joint unit 17.
The heat sink 11 is provided with a light source support plate 11a and a plurality of heat radiation plates 11b. The light source support plate 11a extends in left and right directions of the lamp unit 10. The light source support plate 11a includes a first support portion 11a1 disposed at a right side of the central portion in the left and right directions of the lamp unit 10. The light source support plate 11a includes a second support portion 11a2 disposed at left side of the central portion in the left and right directions of the lamp unit 10. The plurality of heat radiation plates 11b extends downward from the light source support plate 11a.
The first light source unit 12 is provided with a first light source 21 and a first attachment 22. The first light source 21 is, for example, a white light emitting diode (LED). The first attachment 22 fixes the first light source 21 on the first support portion 11a1. The first attachment 22 includes a connector (not illustrated). The first light source 21 is turned ON by an electric power supplied through the connector.
The second light source unit 13 is provided with a second light source 31 and a second attachment 32. The second light source 31 is, for example, a white light emitting diode (LED). The second attachment 32 fixes the second light source 31 on the second support portion 11a2. The second attachment 32 includes a connector (not illustrated). The second light source 31 is turned ON by an electric power supplied through the connector.
The first reflector 14 is dome-shaped. An inner surface 14a of the first reflector 14 is formed in a reflective surface. The first reflector 14 is disposed such that a portion of the reflective surface faces the first light source 21.
The second reflector 15 is dome-shaped. The inner surface 15a of the second reflector 15 is formed in a reflective surface. The second reflector 15 is disposed such that a portion of the reflective surface faces the second light source 31.
The projection lens unit 16 is provided with a lens holder 16a, a first projection lens 16b, and a second projection lens 16c. The lens holder 16a includes a first lens holding frame 16a1, a second lens holding frame 16a2, an upper connecting shaft 16a3, a lower connecting shaft 16a4, and an intermediate connecting shaft 16a5.
The first projection lens 16b (an example of a first lens unit) has a first optical axis A1. The first projection lens 16b is fixed on a front surface of the first lens holding frame 16a1. The second projection lens 16c (an example of a second lens unit) has a second optical axis A2. The second projection lens 16c is fixed on a front surface of the second lens holding frame 16a2.
The upper connecting shaft 16a3 (an example of a first shaft member) has an axis B1 (an example of a first axis) extending in the left and right directions (an example of the first direction) of the lamp unit 10 and is connected to an upper portion of the first lens holding frame 16a1 and the second lens holding frame 16a2. The lower connecting shaft 16a4 (an example of the first shaft member) has an axis B2 (the example of the first axis) extending in the left and right directions (an example of the first direction) of the lamp unit 10 and connects a lower portion of the first lens holding frame 16a1 and a lower portion of the second lens holding frame 16a2.
The intermediate connecting shaft 16a5 extends in upward and downward directions (an example of a second direction) orthogonal to the left and right directions of the lamp unit 10 between the first lens holding frame 16a1 and the second lens holding frame 16a2 to connect the upper connecting shaft 16a3 and the lower connecting shaft 16a4.
The joint unit 17 is disposed between the heat sink 11 and the projection lens unit 16. The joint unit 17 is provided with an annular frame 17a, a right upper bearing 17b, a left upper bearing 17c, a right lower bearing 17d, and a left lower bearing 17e.
The right upper bearing 17b is disposed adjacent to an upper right side of the annular frame 17a and includes a pair of opened holding members at the front side. The left upper bearing 17c is disposed adjacent to an upper left side of the annular frame 17a and includes a pair of opened holding members at the front side. The projection lens unit 16 is joined with the joint unit 17. In such a case, the right end of the upper connecting shaft 16a3 of the lens holder 16a is held in the right upper bearing 17b (an example of the first bearing member) and the left end of the upper connecting shaft 16a3 is held in the left upper bearing 17c (an example of the first bearing member). The left end and the right end of the upper connecting shaft 16a3 are maintained to be slidable in the directions where the upper connecting shaft 16a3 extends (i.e., in the left and right directions of the lamp unit 10) in the right upper bearing 17b and the left upper bearing 17c, respectively.
In this state, the first projection lens 16b is disposed such that at least some of the light emitted from the first light source 21 passes therethrough. The second projection lens 16c is disposed such that at least some of the light emitted from the second light source 31 passes therethrough.
The first adjusting mechanism 18 is provided with a first screw 81, a joint 82, a link 83, and a fulcrum member 84. The first adjusting mechanism 18 is configured to move the projection lens unit 16 in parallel in the left and right directions of the lamp unit 10 with respect to the first light source 21 and the second light source 31.
The first screw 81 includes a head portion 81a and a shank portion 81b. As illustrated in
As illustrated in
A first end 83a of the link 83 is joined with the joint 82. A second end 83b of the link 83 is connected to the fulcrum member 84. A rear end of the fulcrum member 84 is fixed to the back wall 2a of the housing 2.
As illustrated in
In this state, when the first screw 81 is rotated to the left, the first end 83a of the link 83 will be pushed forward through the joint 82. Accordingly, through the arm portion 83c of the link 83 which pivots about the fulcrum member 84, the intermediate shaft 16a5 of the lens holder 16a is pushed to the right. At this time, the upper connecting shaft 16a3 and the lower connecting shaft 16a4 are slid to the right in the right upper bearing 17b, the left upper bearing 17c, the right lower bearing 17d, and the left lower bearing 17e of the joint 17. Therefore, as illustrated in
Meanwhile, when the first screw 81 is rotated to the right, the first end 83a of the link 83 will be pulled backward through the joint 82. Accordingly, through the forearm unit 83c of the link 83 which pivots about the fulcrum member 84, the intermediate shaft 16a5 of the lens holder 16a is pushed to the left. At this time, the upper connecting shaft 16a3 and the lower connecting shaft 16a4 are slid to the right upper bearing 17b, the left upper bearing 17c, the right lower bearing 17d, and the left lower bearing 17e of the joint 17. Therefore, as illustrated in
That is, when the head member 81a of the first screw 81 is operated, the reference positions of the first optical axis A1 of the first projection lens 16b and the second optical axis A2 of the second projection lens 16b are adjusted in the left and right directions of the lamp unit 10. The upper connecting shaft 16a3 and the lower connecting shaft 16a4 of the lens holder 16a, and the right upper bearing 17b, the left upper bearing 17c, the right lower bearing 17d and the left lower bearing 17e of the joint unit 17 also constitute a portion of the first adjusting mechanism 18.
As illustrated in
The second screw 91 includes a head portion 91a, a shank portion 91b, and a gear 91c. As illustrated in
The slider 92 is a hollow cylindrical frame. Threads 92a are formed on an outer circumferential surface of a lower portion of the slider 92. Meanwhile, threads (not illustrated) are formed on an inner circumferential surface of the annular gear 93. The annular gear 93 is joined with the slider 92 such that the threads thereof may be screw-engaged with the threads 92a.
The support frame 94 is a hollow cylindrical frame in which an opening 94a is formed at a portion of the side wall. After being coupled to each other, the slider 92 and the annular gear 93 are placed inside the support frame 94. The first screw 91 is inserted into and extends through the opening 94a, and the gear 91c and the annular gear 93 are engaged with each other. The annular gear 93 is supported by the support frame 94 to be rotatable about an axis C. The slider 92 is supported by the support frame 94 to be slidable along the axis C. The axis C extends in the upward and downward directions. That is, in this state, the slider 92 (an example of the second shaft member) has the axis C extending in the upward and downward directions of the lamp unit 10, and is held in the support frame 94 (an example of the second bearing member).
A pair of slits 92b is formed in an upper end of the slider 92. A pair of slits 94b is formed in an upper end of the support frame 94 to face the pair of slits 92b. Meanwhile, a coupling shaft 17f and a pair of coupling members 17g are formed in a lower portion of the annular frame 17a of the joint unit 17. The coupling shaft 17f is disposed between the pair of coupling members 17g to extend downward. An outer diameter of the cylindrical coupling shaft 17f and an inner diameter of the slider 92 are substantially equal to each other. The joint unit 17 is coupled to the slider 92 and the support frame 94 when the coupling shaft 17f is fitted in the slider 92 and the pair of coupling members 17g are fitted in the pair of slits 92b and 94b.
In this state, when the second screw 91 is rotated to the right, the annular gear 93 is rotated to the right about the axis C through the gear 92c. According to the rotation, the slider 92 having threads 92a screw-engaged with the screw threads of the annular gear 93 are slid upward along the axis C. When the slider 92 is slid upward, the annular frame 17a coupled to the slider 92 through the coupling shaft 17f is displaced upward (see, e.g.,
Therefore, as illustrated in
Meanwhile, when the second screw 91 is rotated to the left, the annular gear 93 is rotated to the left about the axis C through the gear 92c. According to the rotation, the slider 92 including the threads 92a screw-coupled with the threads of the annular gear 93 is slid downward along the axis C. When the slider 92 is slid downward, the annular frame 17a coupled to the slider 92 through the coupling shaft 17f is displaced downward (see, e.g.,
Therefore, as illustrated in
That is, when the head portion 91a of the second screw 91 is operated, the reference position of the first optical axis A1 of the first projection lens 16b and the second optical axis A2 of the second projection lens 16b are adjusted in the upward and downward directions of the lamp unit 10. The right upper bearing 17b, the left upper bearing 17c, the right lower bearing 17d and the left lower bearing 17e of the joint unit 17 constitute a portion of the second adjusting mechanism 19.
As illustrated in
According to the configuration described above, when the reference positions of the plurality of optical axes provided in the projection lens unit 16 are adjusted in unison, the projection lens unit 16 does not involve a displacement in the forward and backward directions of the lamp unit 10 (the direction in which the optical axis A1 and the optical axis A2 extend). Since it is not necessary to secure a space for allowing the displacement in the forward and backward directions of the lamp unit 10, an occupation space in the lamp chamber 3 of the headlight device 1 where the lamp unit 10 is disposed may be suppressed, and the space in the lamp chamber 3 may be effectively utilized. In a case where the projection lens unit which has plurality of optical axes and tends to be enlarged in structure is displaced, the above-mentioned effect becomes more remarkable.
In addition, since the projection lens unit 16 is moved in parallel, a relative position between a focal plane of the first projection lens 16b and the first light source 21 and a relative position between a focal plane of the second projection lens 16c and the second light source 31 are not changed when the reference positions of the first optical axis A1 and the second optical axis A2 are adjusted. Therefore, imaging of the light emitted from the first light source 21 and the light from the second light source 31 (i.e., formation of a light distribution pattern) may be stabilized.
As illustrated in
According to such a configuration, a displacement axis in the left and right directions and a displacement axis in the upward and downward directions may intersect each other at a position adjacent to a center of gravity of the projection lens unit 16. Therefore, the projection lens unit 16 which has a plurality of optical axes and tends to be increased in size and weight may be stably displaced.
As illustrated in
As illustrated in
The driving circuit provided in the case 95a of the actuator 95 receives a control signal from a control unit (not illustrated) disposed outside the lamp unit 10. The driving shaft 95b is configured to be movable forward and backward along the axis C with respect to the case 95a according to the control signal. As the driving shaft 95b moves forward and backward, the coupling shaft 17f of the joint unit 17 connected to the driving shaft 95b is slid in the slider 92 along the axis C.
That is, when the driving shaft 95b of the actuator 95 is further moved forward and backward with reference to the position of the projection lens unit 16 adjusted by operating the first screw 81 and the second screw 92, the reference positions of the first axis A1 and the second axis A2 may be displaced in the upward and downward directions of the lamp unit 10 in unison.
According to such a configuration, a control may be executed to move the reference positions of the first optical axis A1 and the second optical axis A2 in the upward and downward direction of the vehicle according to a change in height of the vehicle which is caused depending on the number of passengers or load on the vehicle may be performed. That is, the mechanism which displaces the projection lens unit 16 in the upward and downward directions of the lamp unit 10 may also be used for a so-called leveling control.
The above-described exemplary embodiments are provided in order to help the easy understanding of the present disclosure, and are not intended to limit the present disclosure. It is obvious that the present disclosure may be modified or improved without departing from the scope thereof and the present disclosure includes equivalents thereof.
In the above-described exemplary embodiment, the first projection lens 16b and the second projection lens 16c in the projection lens unit 16 are configured as independent projection lenses. According to such a configuration, standardization of lens components may be facilitated, and a component cost and a manufacturing cost may be suppressed.
Meanwhile, like a lamp unit 10A in a modified embodiment illustrated in
In the above-described exemplary embodiment, the first optical axis A1 of the first projection lens 16b and the second optical axis A2 of the first projection lens 16b extend in parallel to each other in the forward and backward directions of the lamp unit 10. However, as long as one of the first optical axis A1 and the second optical axis A2 extends in the above-described directions, the other may extend to be inclined in relation to the above-described directions.
A lighting device equipped with the lamp unit 10 is not limited to the headlight device 1. The lamp unit 10 may be equipped in a proper vehicular illumination device as long as the adjustment of the reference positions of the first optical axis A1 and the second optical axis A2 of the projection lens unit 16 is utilized in a needed use.
From the foregoing, it will be appreciated that various exemplary embodiments of the present disclosure have been described herein for purposes of illustration, and that various modifications may be made without departing from the scope and spirit of the present disclosure. Accordingly, the various exemplary embodiments disclosed herein are not intended to be limiting, with the true scope and spirit being indicated by the following claims.
Number | Date | Country | Kind |
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2013-224641 | Oct 2013 | JP | national |