1. Field of the Invention
The present invention relates to a lamp suitably used as a marker lamp in a vehicle such as an automobile and more particularly to a vehicular lamp having a striped light-emitting area on the light-emitting surface.
2. Description of the Related Art
Various vehicular lamps that have novel light-emitting surfaces, especially marker lamps such as tail lamps and turn signal lamps, have been proposed in view of the demands to the design of vehicles. In one type of such a vehicular lamp, the light-emitting area with a striped configuration is defined on a part of the lamp light-emitting surface up to a plurality of locations, and such a striped area is designed so as to emit light with brightness, color, etc., different from other areas.
For example, in the combination lamp disclosed in Japanese Patent Application Laid-Open (Kokai) No. 2006-49232, a plurality of lamps are disposed in the lamp body, and a light guide with a striped configuration that extends in the downward direction when viewed from the front is disposed inside the lamp body. The light source such as an LED (light-emitting diode) is disposed on the rear end surface side of the light guide. Light radiated from the LED is thus guided to the inside portion of the light guide and then radiated from the front end surface of the light guide, i.e., from the front surface of the lamp. Accordingly, if the lamp is viewed from the front direction while the LED is emitting the light, the front end surface of the light guide emits light with a high luminous intensity in a striped configuration. Regardless of whether the other lamps in the lamp body are lit, the light-emitting area with the striped configuration remains particularly noticeable, providing a lamp that is novel in terms of design.
The above-described lamp of Japanese Patent Application Laid-Open (Kokai) No. 2006-49232 uses an LED as the light source only for the purpose of emitting the light from the light guide. This is because the LED generally has a more narrow emission angular range compared to light bulbs and is therefore not suitable for emitting light over a wide range of surface area. Using an LED to emit light over the entire area of a lamp whose front surface has a large surface area requires a great number of LEDs. This in turn complicates the lamp structure and raises the costs of the lamps. As a result, in the lamp of Japanese Patent Application Laid-Open (Kokai) No. 2006-49232, a light bulb separate from the LED is provided as a light source for obtaining a wide light-emitting area. However, it is difficult to reduce the size of the lamp because the light bulb must be provided separately from the LED so that heat generated by the bulb does not affect the LED. Furthermore, since light bulbs consume a large amount of power, it is not desirable to use them in terms of providing a lamp with low power consumption.
Meanwhile, the lamp disclosed in U.S. Pat. No. 6,796,695 has a large light-emitting surface with a use of only a small number of LEDs. This lamp is to reduce the dimension of the lamp in its optical axis direction; and in this lamp, an increase in the light-emitting surface area is achieved by using a reflector that has a plurality of reflective surfaces divided in a stepped configuration so as to reflect and diffuse light radiated from the LEDs.
In view of the above, a combination of the lamps disclosed in Japanese Patent Application Laid-Open (Kokai) No. 2006-49232 and U.S. Pat No. 6,796,695 can be considered. In other word, it is possible to form a lamp that includes a plurality of LEDs disposed in the lamp body, in which the light from a part of the LEDs is diffused by a reflector as taught by U.S. Pat. No. 6,796,695 to enlarge the light-emitting surface, and the light from the other LEDs is brought to be incident to a light guide as described in Japanese Patent Application Laid-Open (Kokai) No. 2006-49232 to form the light-emitting area to have a striped configuration. This lamp can be small in size and can be reduced in power consumption, and it is possible to have such a novel design that the light-emitting surface has partly a striped configuration.
However, in such a lamp, LEDs for radiating light onto the reflector and LEDs for radiating light onto the light guide must be separate ones. As a result, an excessively large number of LEDs are required to be installed in the lamp body, and it is difficult to realize lamps manufactured at a lower cost.
Furthermore, in the structure that the light-emitting area with a striped configuration is disposed in an area which is separated from another large light-emitting area as in Japanese Patent Application Laid-Open (Kokai) No. 2006-49232, there is substantially no problem. However, this is not the case for a lamp in which the light-emitting area with a striped configuration is provided in a part of the large light-emitting area. In such a structure, the reflector and the light guide disposed inside the lamp body must be provided so as to overlap in the optical axis direction. As a result, a part of light reflected by the reflector, which is positioned in the back of the light guide, and advancing toward the front of the lamp is blocked by the light guide or reduced by the light guide, and the amount of emitted light is lowered. This leads to a risk of losing desirable light distribution characteristics and of lowering the use efficiency of the light emitted by the LEDs.
Accordingly, it is an object of the present invention to provide a vehicular lamp that provides a novel design in which the light-emitting area having a striped configuration is provided in a part of the lamp light-emitting surface.
It is another object of the present invention to provide a vehicular lamp that reduces the quantity of the light source, such as an LED, thus contributing lowering of the cost, size, and power consumption of the lamp.
It is still another object of the present invention to provide a vehicular lamp in which the amount of light emitted is prevented from being reduced by the light guide, thus increasing the use efficiency of the light.
The above objects are accomplished by a unique structure of the present invention for a vehicular lamp that includes:
a light-emitting element,
a reflector having a reflective surface for reflecting light radiated from the light-emitting element in the forward direction of the lamp, and
a flat plate-shaped light guide provided on the front side of the reflector so that light radiated from the light-emitting element is incident from one side surface (rear side) of the light guide and radiated in the forward direction from another side surface (front side) of the light guide; and in this structure,
among light radiated from the light-emitting element, light in the vicinity of the optical axis of the light-emitting element is incident to the light guide, and light other than that which is in the vicinity of the optical axis of the light-emitting element is projected onto the reflective surface of the reflector.
According to the vehicular lamp of the present invention as described above, light of a high luminous intensity in the vicinity of the optical axis of the light-emitting element is guided by the light guide and emitted in a striped configuration to the front surface of the lamp, and light other than that which is in the vicinity of the optical axis of the light-emitting element is reflected by the reflector and substantially uniformly emitted to the front surface of the lamp. Accordingly, it is possible to provide a vehicular lamp that has such a novel design that a highly luminous light-emitting area with a striped configuration is provided among the uniform light-emitting area. In addition, light emission by the same light-emitting element via the light guide and light emission by reflection from the reflector can be both realized. Accordingly, in the vehicular lamp of the present invention, the lamp structure is simplified to achieve the reductions in size and cost, and it is also possible to reduce the power consumption of the lamp because of efficient use of the light.
In the lamp of the present invention, the surface of at least a part of the light guide can be provided so as to face the reflective surface of the reflector, so that light, which is incident to the light guide and radiated from the side surface of the light guide, is re-incident to the light guide. In this structure, it is possible to radiate light, which is reflected by the reflector, through the light guide. As a result, light radiated from the light-emitting element is effectively utilized, and light emission efficiency improves greatly.
Furthermore, in the lamp of the present invention, a plurality of light-emitting elements can be provided at a predetermined interval in the direction along the flat surface of the light guide, light from the respective light-emitting elements is incident to the light guide at a plurality of locations of such a flat surface of the light guide, and the reflector is provided with a plurality of reflective portions that reflect light, which is radiated from the light guide at a plurality of locations on the flat surface of the light guide, to be re-incident to the light guide. Accordingly, it is possible to uniformly illuminate the front surface of the lamp in the longitudinal direction along the flat surface of the light guide.
Furthermore, in the vehicular lamp of the present invention, the light guide can be formed thick by a plurality of thin flat plate-shaped light guides that are laminated in the thickness direction of the thin light guides. With this structure, it is possible to facilitate molding in various ways such as shortening the molding time when forming the light guide such that light is emitted from the striped area with a large width dimension. It is also possible to prevent the occurrence of shrinking and warping in the light guide.
In addition, in the present invention, the light guide can be colored so that it has substantially the same color as or similar color to the color of light emitted from the light-emitting element. With this arrangement, the color of the light guide reflects on the reflector when the lamp is not lit, and the lamp presents an external appearance of the same hue both in lit and unlit conditions, providing an improved design for the lamp.
Embodiments of the present invention will be described below with reference to the accompanying drawings.
In
The LED base 1 has a front opening 11 whose position in the lamp optical direction is inclined in the right-left direction (see
Inside the LED base 1, a reflector 3 and a light guide 4 are provided; and they are fixedly supported on the LED base 1 by respective fixing means (not shown). A plurality of LEDs (light emitting elements) 5, which are the light source of the lamp, are mounted on the inner side of the rear wall 1a of the LED base 1. Light emitted from the LEDs 5 is radiated to the outside of the lamp through the front cover 2 after being reflected by the reflector 3 and/or passing through the light guide 4.
The reflector 3, as best seen from
In the shown embodiment, the cross-section in the vertical direction of each one of the divided reflective portions 31 is in such a shape that parabolic surfaces of a two-stepped configuration (for a configuration with a total of four steps) are vertically connected, and respective focal positions of upper and lower steps that are divided by the light guide 4 as shown in
The surfaces of the divided reflective portions 31 and the barriers 32 are processed by a surface treatment such as aluminizing or coating and structured to act as a light-reflecting mirror surface.
Light incident holes 33 are opened in the barriers 32 at center positions thereof in the vertical direction (up-down direction) so as to face in a direction orthogonal to the lamp optical axis direction.
The light guide 4 is flat with a predetermined thickness, thus being a flat plate-shaped member, and it is made of colorless transparent resins. The light guide 4 is disposed along the inner surface of the divided reflective portions 31 of the reflector 3. When the tail and stop lamp (T&SL) is viewed from the front as in
The front edge portion of the light guide 4 is, as best seen from
In the shown embodiment, as seen from
The LEDs 5 in the shown embodiment are discrete red LEDs. The LEDs 5 are fixed to the rear wall 1a formed in a stepped configuration of the LED base 1. More specifically, four LEDs 5 are fixed to the surfaces of the rear wall 1a that are along the lamp optical axis, and one LED 5 is fixed to the peripheral wall 1b that is located on the center side of the automobile (or on the left end wall 10b in
In addition, the optical axis Dx that is an optical axis of each one of the LEDs 5 is set to face the direction that is substantially perpendicular to the horizontal direction with respect to the lamp optical axis. Furthermore, a light-emitting point of each one of the LEDs 5 is disposed at a general focal position with respect to the parabolic surface of the curved portion 42 of the light guide 4. Light from each LED 5 which is incident to the light guide 4 is refracted toward the optical axis Dx of the LED (light emitting element) 5 by the incident surface 43. The focal position mentioned here is an optical focal position that takes this into consideration.
The above-described wiring circuit is connected to the lighting circuit (not shown) of the automobile. The wiring circuit is structured so that an electric current of a predetermined level is supplied to emit light when the tail lamp is lit, and an electric current of an even higher level is supplied so that the stop lamp emits light at a high luminance when the brake of the automobile is operated.
In the tail and stop lamp (T&SL) of the shown embodiment, it is possible to see the top FLAT surface of the light guide 4 as well as the divided reflective portions 31 and the barriers 32 of the reflector 3 through the front cover 2 of the lamp when the lamp is not lit. These surfaces are mirror surfaces of a silver color, and the light guide 4 is transparent with no color. Accordingly, when viewed from the front, the tail and stop lamp (T&SL) takes a colorless or silver external appearance as a whole. In this structure, the LEDs 5 are not visible from the outside of the lamp through the front cover 2, because the LEDs 5 are disposed, as seen from
When the tail and stop lamp (T&SL) is lit, in other words, when electric current of a predetermined level is supplied to the LEDs 5 and light is emitted from the LEDs 5 that are acting as, for example, a tail lamp, then light radiated from the LEDs 5 are incident to the inner surface of the reflector 3 through the light incident holes 33.
Light near the optical axis Dx of each one of the LEDs 5 among such incident light enters from the incident surface 43 of the light guide 4 into the inside of the light guide 4, and then it advances in the light guide 4 to reach the front end surface and subsequently irradiates from the front end surface of the light guide 4. In addition, light radiated to the side further outward than the vicinity of the optical axis Dx of each one the LEDs 5 projects onto the top surfaces of the divided reflective portions 31 of the reflector 3 and is reflected in the lamp front direction, so that the light radiating from the front end surface of the light guide 4 and the light reflected by the reflector 3 form a coherent blended light flux and pass through the front cover 2, illuminating a directly forward direction of the lamp.
As seen from
Meanwhile, as seen from
In view of the above, when the tail lamp described above is lit, as shown in
Furthermore, in this situation, illumination of the entire lamp surface and illumination of the striped portion are both accomplished by the light radiated from the same LED 5. Accordingly, there is no particular need to provide an independent LED for the purpose of illuminating the striped portion, and consequently the quantity of LEDs used can be suppressed to a small number. It is thus possible to prevent the lamp structure from becoming complex, and it is also possible to achieve a size reduction and a cost reduction. In addition, less power consumption can be realized due to more efficient use of light radiated from LEDs.
Moreover, in the vehicular lamp described above, when the LEDs 5 are supplied with a high level of electric current in response to the operation of the brake of the automobile, the LEDs emit light of higher luminous intensity; and in this situation, light reflected by the reflector 3 and light passing through the light guide 4 respectively have a luminous intensity that is higher than when the tail lamp is lit to increase the brightness of the entire lamp surface. As a result, the lamp efficiently functions as a stop lamp. In this case as well, the respective amounts of light reflected by the reflector 3 and light passing through the light guide 4 are proportionally increased. Therefore, the appearance when the stop lamp is lit is the same as that when the tail lamp is lit, and no design novelty is lost.
More specifically, in this embodiment, the reflector 3A has parabolic surfaces in a horizontal direction that comprise a plurality of divided reflective portions 31, and each of the divided reflective portions 31 is formed with a plurality of split reflective surfaces 31a in the lamp right-left direction as seen from
In the structure of
The contour or shape of the laminated light guide 4A when viewed from above is similar to that in the previous embodiment, and the curved portions 42 of the rear end surface of the laminated light guide 4A are opposedly disposed so as to contact a part of the split reflective surfaces 31a of the divided reflective portions 31. Also, the front end surface of the laminated light guide 4A is, as seen from
In the lamp shown in
In the shown embodiment, the light guide 4A is formed by laminating three layers of light guides so as to be thick; accordingly, the amount of light incident to the light guide 4A from the LEDs 5 is greater than that in the previous embodiment. Light incident to the light guide 4A advances directly along the optical axis Dx of each one of the LEDs 5, which is directed substantially perpendicular to the lamp optical axis Lx. Such light is internally reflected on the curved portion 42, i.e., the parabolic surface, of the rear end surface of the light guide 4A and reflected toward a direction along the lamp optical axis Lx. However, a part of the light passes through the curved portion 42 and is radiated from the light guide 4A, after which the light is reflected on the divided reflective portion 31 of the reflector 3A, which faces the curved portion 42, and once again incident to the internal portion of the light guide 4A from the curved portion 42. As described above, such light is combined with light internally reflected by the curved portion 42. In this situation, since the divided reflective portions 31 have a multi-stepped reflective surface structure, a light distribution with a vertically striped configuration is provided by the reflection of the plurality of split reflective surfaces 31a, and such light with a vertically striped configuration is combined with light internally reflected by the curved portion 42. As result, light radiated from the front surface of the lamp takes a vertically striped configuration despite the absence of the cylindrical steps on the front end surface of the light guide 4A.
As seen from the above, in the embodiment of
In addition, since the light guide 4A is formed by overlapping and integrating a plurality of light guides in the thickness direction, it can be formed in a shorter molding time as compared to forming one thick light guide, particularly in terms of the cooling-off time after molding. The occurrence of shrinking and warping can also be prevented when obtaining a light guide that has high dimensional precision.
When overlapping and integrating a plurality of light guides, thin two-sided tapes can be used to attach thin light guides together, and it is also possible to weld thin light guides together in a state of close contact with each other.
Although not shown, in the structure of
The embodiment of
More specifically, each one of the light guides 4 is substantially similar to the light guide employed in the embodiment of
The reflector 3B has a horizontal cross-sectional shape similar to the reflector 3 of the embodiment of
Though not shown, respective light incident holes 33 are, similar to the structure of
LEDs 5 are disposed at positions on the LED base 1 that face the light incident holes 33. In other words, the horizontal arrangement of the LEDs 5 is similar to that in the structure of
In the embodiment of
In addition, as seen from
In the structure of
The light guides 4 in the embodiments of
In the lamp of the present invention, the light guide can be formed using resins that are translucent to light and colored to have the same color type as the color of light emitted by the LEDs. In this structure, since the color of the light guide can be seen from outside through the front cover, the stripes of the light guide are also visible when the lamp is not lit, and the color of the light guide reflected by the reflector can also be seen through the front cover. Thus, it is possible to provide a further improved novelty to the design of the lamp.
Moreover, the front end surface of the light guide can be embossed or the like, and it can be roughened so as to increase the light diffusive characteristic.
The light-emitting element used in the present invention is not particularly limited to LEDs described in the embodiments, and it can be other types of light-emitting elements such as electroluminescence (EL) and laser diode (LD). Also, the present invention is not particularly limited to a tail lamp and is applicable to a marker lamp or auxiliary lamp that uses light-emitting elements as the light source.
Number | Date | Country | Kind |
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2006-177611 | Jun 2006 | JP | national |