The invention generally relates to the art of vehicular latches and more specifically vehicular latches that utilize double pawl arrangements.
Double pawl arrangements are known in the latching art. The double pawl arrangement may utilize a first pawl and ratchet set connected to a second pawl and ratchet. The connection may be configured such that only a portion of the forces experienced by the first pawl and ratchet set are applied to the second pawl and ratchet set, thus requiring only a relatively low effort to release the latch. While this is desirable, it also leads to the problem that an unbalanced force may unintentionally release the latch in unintended circumstances such as a crash situation. It would be desirable to preclude such events.
In addition, in double pawl arrangements both pawls must be reset to their locked positions. Biasing means such as springs are conventionally employed for such purpose. But over time, these biasing forces may degrade, or may be insufficient occasionally to cope with other impediments to returning the pawls to their respective locked positions. An elegant, low cost solution is sought to such problems.
One broad aspect of the invention relates to a vehicle latch having a ratchet, primary pawl, auxiliary ratchet and secondary pawl in combination with a secure lock lever selectively inhibiting movement of the secondary pawl to prevent premature or unintended opening of the latch. A drive mechanism sequences movement of the secure lock lever and secondary pawl to open the latch.
According to this aspect of the invention the ratchet is movable between a striker release position wherein the ratchet is positioned to receive a striker and a striker capture position wherein the ratchet is positioned to retain the striker, the ratchet being biased towards the striker release position. The primary pawl is movable between a ratchet checking position wherein the primary pawl is positioned to keep the ratchet in the striker capture position and a ratchet release position wherein the primary pawl permits the movement of the ratchet out of the striker capture position, the primary pawl being biased towards the ratchet checking position. The auxiliary ratchet is operatively connected to the primary pawl, and is movable between an enabling position in which the primary pawl is enabled to move to its ratchet checking position and a disabling position in which the auxiliary ratchet positions the primary pawl to its ratchet release position. The secondary pawl is movable between an auxiliary ratchet holding position, in which the secondary pawl is positioned to hold the auxiliary ratchet in its enabling position, and an auxiliary ratchet release position, in which the secondary pawl is positioned to permit movement of the auxiliary ratchet to its disabling position, the secondary pawl being biased to the auxiliary ratchet holding position. The secure lock lever is movable between a locking position, wherein the secure lock lever prohibits movement of the secondary pawl out of its auxiliary ratchet holding position, and a releasing position, wherein the secure lock lever enables movement of the secondary pawl into its auxiliary ratchet release position, the secure lock lever being biased to the locking position. The drive mechanism includes a gear wheel for moving the secure lock lever into its releasing position and then moving the secondary pawl into its auxiliary ratchet release position in order to open the latch.
Another broad aspect of the invention relates to a latch having a ratchet, primary pawl, auxiliary ratchet and secondary pawl. A drive mechanism interfaces with the secondary pawl and auxiliary ratchet to open and close the latch. The auxiliary ratchet is configured to engage and move the secondary pawl upon closing.
According to this aspect of the invention the ratchet is movable between a striker release position wherein the ratchet is positioned to receive a striker and a striker capture position wherein the ratchet is positioned to retain the striker, the ratchet being biased towards the striker release position. The primary pawl is movable between a ratchet checking position wherein the primary pawl is positioned to keep the ratchet in the striker capture position and a ratchet release position wherein the primary pawl permits the movement of the ratchet out of the striker capture position. The auxiliary ratchet is operatively connected to the primary pawl and is movable between an enabling position in which the primary pawl is enabled to move to its ratchet checking position and a disabling position in which the auxiliary ratchet positions the primary pawl to its ratchet release position. A secondary pawl is movable between an auxiliary ratchet holding position, in which the secondary pawl is positioned to hold the auxiliary ratchet in its enabling position, and an auxiliary ratchet release position, in which the secondary pawl is positioned to permit movement of the auxiliary ratchet to its disabling position, the secondary pawl being biased to the auxiliary ratchet holding position. The drive mechanism moves the secondary pawl into its auxiliary ratchet release position in a process of opening the latch and later moves the auxiliary ratchet into its enabling position in a process of closing the latch. The auxiliary ratchet is configured to engage and move the secondary pawl into its auxiliary ratchet holding position as the auxiliary ratchet moves towards its enabled position.
The foregoing and other aspects of the invention will be more readily appreciated having reference to the drawings, wherein:
The ratchet 24 is biased to the open position via a biasing spring (not shown). A striker bumper 32 is mounted in the housing 22 (underneath the ratchet 24) to cushion against the striker force of impact and a ratchet bumper 34 is also mounted about a post 36 presented in the housing 22 to cushion against the ratchet force of impact.
An auxiliary ratchet 44, which may be alternatively referred to as a cam, is also pivotally mounted in the housing 22 via a pin 46 for movement between a closed or enabling position where the auxiliary ratchet abuts the ratchet 24, as shown in
The auxiliary ratchet 44 includes a cylindrical bore 48 for pivotally mounting a primary pawl 64. The primary pawl 64 includes a cylindrical stub 66 for pivotally mounting it into the bore 48 of the auxiliary ratchet 44—and not the housing 22. This provides a very simple means for mounting the primary pawl 64, which may be formed from a simple stamped or sintered metal piece.
The auxiliary ratchet 44 also includes a leg 50 which terminates in an anvil 52 having a check shoulder 54 and a cam lip 56. The auxiliary ratchet 44 is preferably encapsulated with an elastomeric material and features a hollow 58 so as to provide an elastically deformable band 60 for contacting and absorbing impact against the ratchet 24.
As seen in the rear or opposing view of
Referring back to
The angular sweep range of the check arm 68 is limited on one side by an edge 63 in the auxiliary ratchet 44 and on the other side by the auxiliary ratchet leg 50. A proboscis bumper 72 formed from an encapsulation of the primary pawl 64 may be provided to cushion impact of check arm 68 against the auxiliary ratchet leg 50. And an extension 33 of the striker bumper 32 may be provided to reduce or cushion impact of check arm 68 against the auxiliary ratchet edge 63.
The primary pawl 64 is preferably biased to the closed or ratchet checking position by a spring 74 wrapped around a post 76 provided in the anvil 52 of the auxiliary ratchet 44. One tang (not visible in
The ratchet 24 features primary and secondary shoulders 38 and 40 that interact with the check arm 68 of the primary pawl 64. Primary shoulder 38 provides a fully closed and locked position of the ratchet 24 in which the striker 28 is securely ensconced in the hook or claw 30 of the ratchet 24 such that the vehicle door (not shown) is completely closed and door seals (not shown) are compressed. Secondary shoulder 40 provides a partially closed and locked position of the ratchet 24 wherein the striker 28 is loosely secured in the hook 30 of the ratchet 24 such that the vehicle door is locked but not completely closed against its seals.
An auxiliary or secondary pawl 84 is also pivotally mounted in the housing 22 about a pin 86 for movement between a closed or auxiliary ratchet holding position where the secondary pawl 84 checks the opening movement of the auxiliary ratchet 44, as shown in
The secondary pawl 84 is biased to the closed or auxiliary ratchet holding position by a spring 96 (seen partially in
It will thus be seen from the foregoing that the latch 20 provides an eccentric double pawl arrangement for lowering release efforts. More particularly, as illustrated in
Referring additionally to the rear or opposite side view of the latch 20 in
A spring 112 including a first tang 113 supported by the housing 22 and a second tang 114 riding against the secure lock lever 104 biases the secure lock lever 104 into its locking position. A small bumper 110 mounted to the housing 22 sets an angular limit for the secure lock lever 104 in order to align its thumb 108 with the secondary pawl tab 92 when the secure lock lever 104 is in its locking position.
The secure lock lever 104 features a forked design that includes a longer finger 116 opposing the thumb 108. The finger 116 has a bulbous end 118 that cooperates with a gear assembly 140 as discussed in greater detail below.
The gear assembly 140 includes an electric motor 142 nestled in a compartment formed in the housing 22. The motor 142 is controlled by an electronic controller (not shown) which is preferably contained in the latch for applying power to the motor to selectively drive it. The motor 142 drives a worm gear 144 which, in turn, drives a gear wheel 146 that is nestled in another compartment in the housing and is mounted for rotation about a post 147 provided therein.
Referring additionally to the perspective views of
In operation, in the closed or auxiliary ratchet holding position as seen in
To open the latch 20 from the fully closed position shown in
Next, as shown in the isolated rear image view of
However, in the event the bias and/or seal force on the auxiliary ratchet 44 is insufficient, the gear wheel 146 can function to force the auxiliary ratchet 44 into its open or disabling position. More particularly as seen in the isolated rear image views of
The controller rotates the gear wheel 146 until a limit is reached where the auxiliary ratchet 44 if moved fully into its open or disabling position. The limit may signaled by use of a limit switch (such as a “door open” switch, handle switch or both), by sensing a current spike as a result of a part hitting a hard limit, or by reaching a specified time for applying power to the motor gear assembly 140. The preferred embodiment employs the switch sensing technique in conjunction with a timeout to avoid unnecessary power consumption, but however the limit is determined when it is reached the controller immediately begins to rotate the gear wheel 146 in the opposite direction to begin a reset operation for the latch before the striker reenters the ratchet 24.
Thus, referring to
It should also be noted that in the event the bias force on the secondary pawl is for some reason insufficient to return the secondary pawl 84 to its closed or auxiliary ratchet holding position (or to return it quickly enough), the motion of the auxiliary ratchet 44, which is driven by the gear wheel 146, can accomplish this function. In particular the cam lip 56 of the auxiliary ratchet anvil 52 is configured to engage the protrusion 90 of the secondary pawl in order to pivot and force the secondary pawl 84 back to its closed or auxiliary ratchet holding position. Thus the gear assembly 140 is operative to kinematically act on the secondary pawl 84 to move the secondary pawl to its closed or auxiliary ratchet holding position during latch reset.
At the end of the gear wheel return travel, the secure lock lever 104 also returns to its locking position (see
Consequently at the termination of the reset process, as shown in
The sequence of resetting the latch immediately upon opening has benefits in that in the process of later closing the latch the only moving parts are the ratchet 24 and primary pawl 64, the movements of which have relatively low noise. More importantly, there is no need to synchronize the movement any parts upon closing the latch which could occur very quickly or slowly depending on how fast the vehicle door is closed. The latch is thus not speed sensitive, and thus it is possible to avoid such problems in resetting the latch during closing.
The intermediate emergency release lever 132 may be actuated by one or more optional levers as follows. First, an inside release lever 138 may be provided in the latch 20′ and connected by Bowden cable to an inside handle (not shown). The inside release lever 138 is directly connected to the intermediate emergency release lever 132 to actuate it. This option may be suitable for an electric latch with a manual back-up from a conventional inside handle. Alternatively, an access hole (not shown) may be provided in the latch to enable service personnel to manually move the inside release lever 138 with a tool such as screwdriver. This option may be suitable in a full-electric version of latch 20, providing service mechanical emergency release means. Second, the inside release lever 138 may be provided in two parts 138a and 138b, with the second part 138b mounted at a common rotational point with lever 138a. The second lever 138b directly engages the intermediate release lever 132 and is selectively coupled or uncoupled with the first lever 138a by a link mechanism 139 comprising a motor 139a, gear train 139b, and sliding link 139c. The link mechanism 139 provides a double lock function, disabling the inside release lever 138 by selectively de-coupling the first lever 138a from the second lever 138b. This option may be suitable where a dead lock or child lock function is desired.
While the above describes a particular embodiment(s) of the invention, it will be appreciated that modifications and variations may be made to the detailed embodiment(s) described herein without departing from the spirit of the invention.
This application is a continuation of U.S. patent application Ser. No. 13/577,059 filed Aug. 22, 2012, which is a U.S. national phase of PCT/CA2010/001890, filed Nov. 26, 2010 and published in English as WO/2011/094834 on Aug. 11, 2011, which claims priority from U.S. Provisional Patent Application No. 61/301,647, filed Feb. 5, 2010. The entire disclosures of each of the above applications are incorporated herein by reference.
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Number | Date | Country | |
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Parent | 13577059 | US | |
Child | 15707075 | US |