The present invention relates to movable or slider window assemblies for vehicles and, more particularly to a side or rear slider window assembly for a vehicle having a heating element or feature.
It is known to provide a slider window assembly for an opening of a vehicle, such as a rear slider window assembly for a rear opening of a pickup truck. Conventional slider window assemblies for rear openings of trucks or the like typically include three or more panels, such as two fixed window panels and a slidable window panel. The slidable window panel is supported by rails and may be moved along the rails to open and close the window. It is also known to provide a heating element at the window assembly to defog or defrost the window panels. The window panels typically include respective heater grids that are electrically connected to a power source and are heated responsive to actuation of a user input. The electrical connectors are soldered to the heater grids or busbars at the window panel.
A vehicular window assembly provides for defogging or defrosting of the window panel or panels of the window assembly via electrically conductive traces or heater grids at one or more window panels of the window assembly. The heater grids are disposed at a surface of the window panel and electrically conductive traces or busbars at which electrical connectors are disposed for electrically connecting the busbars and heater grids to a wire harness of the vehicle. The electrical connectors are disposed at and retained at the respective busbars via a solderless connection, such as via bonding a metal connector element directly to the window panel and/or via a cover or retaining element that is bonded to the window panel and that holds the metal connector element in place against the busbar at the surface of the window panel. The window assembly may comprise a fixed window panel and/or a movable window panel. For example, the window assembly may comprise a rear slider window assembly having a fixed window panel and a movable window panel, with both window panels heated or defogged via respective heater grids.
These and other objects, advantages, purposes and features of the present invention will become apparent upon review of the following specification in conjunction with the drawings.
Referring now to the drawings and the illustrative embodiments depicted therein, a rear slider window assembly 10 of a vehicle 12 (such as a pickup truck or the like) includes a window frame 14 (having upper and lower rails), a pair of side fixed window panels 16, 18 and a movable window panel 20 that is movable relative to the frame 14 and the fixed window panels 16, 18 between an opened position and a closed position. The fixed window panels 16, 18 each include an electrically conductive heater grid 22, 23 or other heating element or electrically operable element established at the window panels (such as at or on an interior surface of the window panels) and the movable window panel 20 includes an electrically conductive heater grid or other heating element or electrically operable element 24 established at the window panel (such as at or on an interior surface of the movable window panel).
The heater grids 22, 23 are electrically conductively connected to (or are otherwise in electrical conductive continuity with) a power source of the vehicle 12 and may be powered (such as responsive to a user actuatable input or switch or button of the vehicle or responsive to a sensor or accessory of the vehicle 12) to heat or defrost or defog the fixed window panels 16, 18. The movable panel heater grid 24 is electrically connected to the power source (and may be electrically connected to electrical terminals or elements at one of the heater grids 22, 23 of the fixed window panels 16, 18) and may be electrically powered to heat or defrost or defog the movable window panel 20. The heater grids include electrically conductive traces or busbars (such as busbars 26 in
In the illustrated embodiment of
The base portion 30a of the electrical connector 30 is adhesively bonded to the window panel 20, such as at the glass surface and/or at the busbar 26. When the base portion 30a is bonded at the window panel 20, the tabs 30c contact the busbar 26 and are moved toward a flattened state (see
Optionally, the electrical connector comprises a metal electrical connector element that may be retained at the window panel and busbar via a bonding portion comprising a retaining cover or element (such as a plastic or polymeric retaining element or such as a metallic retaining element) that is adhesively bonded to the window panel and that retains the electrical connector at the window panel without use of solder at the electrical connection/joint. For example, and such as shown in
The electrical connector 130 is placed at the busbar 126 with the base portion 130a of the electrical connector 130 at the window panel 120, such as at the glass surface and/or at the busbar 126 and with the tabs 130c pressed into engagement with the busbar 126 to establish electrically conductive connection thereat. With the electrical connector 130 placed at the window panel 120 (and optionally adhesively bonded thereat), the retaining element 132 is bonded to the window panel to retain the electrical connector 130 at the window panel 120 and busbar 126. The retaining element 132 is formed such that a gap size between an upper part or wall of the retaining element 132 (defined by the distance between the upper wall and an engaging edge or portion of the retaining element 132 that engages the window panel 120) generally corresponds to (or may be slightly smaller than) the thickness of the base portion 130a of the electrical connector 130. When the retaining element 132 is bonded at the window panel 120 and engages the base portion 130a, the tabs 130c contact the busbar 126 and are moved toward a flattened state (see
Optionally, the metal electrical connector element may comprise an electrically connecting base portion that electrically connects to the busbar when the retaining element is adhesively bonded at the electrical connector and at the window panel. For example, and with reference to
As best seen with reference to
Thus, the electrical connector 230 is placed at the busbar 226 with the base portion 230a of the connector 230 pressed into engagement with the busbar 226 to establish electrically conductive connection thereat. With the electrical connector 230 placed at the window panel 220 (and optionally adhesively bonded thereat), the retaining element 232 is bonded to the window panel 220 to retain the electrical connector 230 at the window panel 220 and busbar 226. The retaining element 232 is formed such that a gap size between an upper part or wall 230c of the retaining element 232 (defined by the distance between the upper wall 230c and an engaging edge or portion of the retaining element 232 that engages the window panel 220) generally corresponds to (or may be slightly smaller than) the thickness of the base portion 230a and the upper part 230c as joined or spaced via the protrusion 230d (see
Thus, the retaining element 232 is adhesively bonded to the window panel 220 and the electrical connection of the electrical connector 230 at the busbar 226 is maintained and enhanced due to the flexing of the electrical connector 230, which is thus urged against the busbar 226 and electrically connects to the busbar 226 without use of solder at the electrical connection/joint. The retaining element 232 may be formed to snap attach at the electrical connector 230 to further enhance the retention of the electrical connector 230 at the busbar 226 and window panel 220. The retaining element 232 may be bonded to the window panel 220 and/or busbar 226 via adhesive, and there may be no adhesive disposed between the base portion 230a and the busbar 226 and such that the electrical connection is made via direct metal-to-busbar contact.
Optionally, the electrical connector may comprise a spring-loaded connector that urges a busbar contacting or connecting portion of the electrical connector against the busbar via a biasing element or spring. For example, and with reference to
In the illustrated embodiment, the base portion 334 comprises a slotted element having a longitudinally oriented slot 334a for receiving an electrical wire or connecting terminal 336a of the connecting element 336 as the connecting element 336 is received in or inserted into and along the base portion 336. The base portion 334 also includes a longitudinally oriented slot or slots 334b for receiving a locking tab or tabs 338a of the locking element 338 for locking the locking element 338 at the base portion 334. The slots 334a, 334b may be the same slot (such as shown in
Thus, the base portion 334 of the connector 330 is adhesively bonded to the window panel 320, such as at the glass surface and/or at the busbar 326. For example, the base portion 334 may include an attaching flange 334d at its base that is configured to be adhesively bonded at the glass surface and/or at the busbar 326. The base portion 334 comprises a generally cylindrical receiver that attaches at one end at the glass panel and that is open at the opposite or distal end for receiving the connecting element 336 and locking element 338 therein.
When the base portion 334 is bonded at the window panel 320, the electrical connecting element 336 (such as a metal electrically conductive element or disc attached at the end of an electrically conductive terminal or wire electrically connected to the vehicle wire harness) is inserted into the base portion 334 with the wire 336a received along the slot 334a until the connecting element or disc 336 is at the busbar 326 and contacting the busbar 326. The locking element 338 is inserted into the base portion 334, with the tabs 338a received along the slots 334b, and with the spring 340 disposed between the locking element 338 and the connecting element 336. As shown in
When the locking element 338 is fully inserted into the base portion 334, with the spring 340 urging the connecting element 336 into engagement with the busbar 326, the locking element 338 is rotated or twisted relative to the base portion 334, whereby the tabs 338a move along the radial slots 334c (that are generally transverse to the longitudinal slots 334b) to lock or retain the locking element 338 at the base portion 334. With the locking element 338 retained at the base portion 334, the spring 340 urges the connecting element 336 away from the locking element 338 and toward and into engagement with the busbar 326, thereby maintaining electrical contact and electrical connection between the connecting element 336 and the busbar 326. The spring force of the spring 340 is selected to provide sufficient force and pressure of the connecting element 336 at the busbar 326 to maintain electrical connection at the busbar 326 with the window assembly installed at the vehicle and during operation of the vehicle.
Thus, the base portion 334 of the electrical connector 330 is adhesively bonded to the window panel 320 and the electrical connection of the connecting element 336 at the busbar 326 is maintained and enhanced due to the biasing force of the spring 340 and the locked position of the locking element 338. The connecting element 336 is thus urged or pressed against the busbar 326 and electrically connected to the busbar 326 without use of solder at the electrical connection/joint. The electrical connector 330 may be bonded to the window panel 320 and/or busbar 326 via adhesive at the base portion 334 only, such that there is no adhesive disposed between the electrically connecting element 336 and the busbar 326 and such that the electrical connection is made via direct metal-to-busbar contact.
The electrical connector is thus adhesively bonded at the window panel, such as by utilizing aspects of the bonding techniques and materials described in U.S. Pat. Nos. 5,853,895 and/or 5,551,197, which are hereby incorporated herein by reference in their entireties. The portion of the electrical connector that is adhesively bonded at the window panel may be at or near or around the busbar portion at which the electrical connection is made.
The heater grids of the movable window panels are powered in a manner that allows for heating or defogging or defrosting of the movable window panel irrespective of whether the movable window panel is opened or partially opened or closed. For example, the electrical connection between the vehicle power source or fixed panel heater grid and the movable panel heater grid may comprise a flexible connector or wire or cable, while the fixed panel heater grid may be electrically connected to the other fixed panel heater grid via a jumper wire or cable, such as by utilizing aspects of the rear slider window assemblies described in U.S. Pat. Nos. 9,579,955; 8,881,458 and/or 8,402,695, which are hereby incorporated herein by reference in their entireties.
The window assembly includes two fixed window panels that are spaced apart so as to define an opening therebetween. The slider or movable window panel is movable along the lower rail and the upper rail of the frame portion to open and close the opening. Optionally, the slider window panel may be disposed at a lower carrier that receives the lower perimeter edge region of the slider window panel therein and that is slidably or movably received in the lower rail of frame portion. The two fixed window panels may comprise two separate panels with upper and lower appliques disposed above and below the aperture, or the two fixed window panels may be part of a single hole-in-glass window panel with the aperture formed therethrough.
The movable or slider window panel may be movable such as via manual pushing or pulling at the window panel or in response to actuation of a drive motor of a drive motor assembly or system, which may move cables or the like to impart horizontal movement of the slider window panel along the rails. Optionally, the drive motor assembly may utilize aspects of the drive assemblies of the types described in U.S. Pat. Nos. 4,920,698; 4,995,195; 5,146,712; 5,531,046; 5,572,376; 6,119,401; 6,955,009; 7,073,293 and/or 10,501,977, and/or U.S. Publication Nos. US-2019-0383084; US-2008-0127563 and/or US-2004-0020131, which are all hereby incorporated herein by reference in their entireties.
Optionally, the window assembly or assemblies of the present disclosure may utilize aspects of the window assemblies described in U.S. Pat. Nos. 8,402,695; 8,322,073; 7,838,115; 7,332,225; 7,073,293; 7,003,916; 6,846,039; 6,691,464; 6,319,344; 6,068,719 and 5,853,895, and/or U.S. Publication Nos. US-2013-0174488; US-2011-0056140; US-2006-0107600; US-2008-0127563; US-2004-0020131 and/or US-2003-0213179, which are hereby incorporated herein by reference in their entireties. Although shown and described as a horizontally movable center window that moves relative to a pair of opposite side windows (such as for applications at the rear of a cab of a pickup truck or the like), it is envisioned that aspects of the present disclosure are applicable to other types of movable window assemblies, such as horizontally movable window panels that move relative to a single fixed window panel and/or frames (such as for a rear or side opening of a vehicle or the like), and/or such as vertically movable window panels that move relative to one or more fixed panels and/or frames (such as for a rear or side opening of a vehicle or the like).
Although shown and described as a rear slider window assembly, such as for a pickup truck, aspects of the present disclosure are suitable for use on other vehicular window assemblies, such as rear window assemblies of vehicles that are fixed window panels (having mounting structure that is configured to mount or attach or bond at an opening at a rear of a vehicle) or that are openable window panels (such as hinged liftgates or the like). For example, the window assembly may comprise a fixed rear window or backlite for a pickup truck or sedan or SUV or the like, or may comprise a movable side window or a fixed side window or a quarter window or the like, with the electrical connectors providing electrical connection to electrically conductive elements at the window panel (such as electrically conductive traces for heater grids or electrically conductive traces for electrically powering other elements at the window panel(s), such as lights or cameras or the like), without use of solder.
Changes and modifications to the specifically described embodiments may be carried out without departing from the principles of the present invention, which is intended to be limited only by the scope of the appended claims, as interpreted according to the principles of patent law.
The present application claims the filing benefits of U.S. provisional application Ser. No. 63/202,043, filed May 25, 2021, and U.S. provisional application Ser. No. 63/200,501, filed Mar. 11, 2021, which are hereby incorporated herein by reference in their entireties.
Number | Date | Country | |
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63202043 | May 2021 | US | |
63200501 | Mar 2021 | US |