The application claims a priority of Japanese Patent Application No. 2015-096642 filed on May 11, 2015, the disclosure of which is incorporated herein.
Technical Field
The invention relates to a vending machine for keeping products such as a canned beverage in a heated (hot) or cooled (cold) state and selling the product, in which a refrigeration cycle is constituted by an internal heat exchanger provided inside of a vending machine main body formed as a heat-insulated housing, a condenser (external heat exchanger) provided outside of the vending machine main body, and a compressor.
Related Art
For example, a soft drink vending machine for selling products such as a canned beverage and a beverage in a PET bottle saves the products in a product accommodation chamber of a vending machine main body formed as a heat-insulated housing in such a state that the products are classified into cold and hot states, and the soft drink vending machine displays multiple product samples in a right/left direction in a display chamber of an outer door, and is configured to sell a product selected on the basis of an operation of a product selection button provided in association with the product sample. This kind of vending machine will be explained with reference to
As shown in
The lower portion of the bottom wall 1a of the vending machine main body 1 is formed as a machine chamber 9. A condensing unit for a refrigerator is provided in this machine chamber 9. The refrigeration cycle is constituted by the condensing unit and the cooling unit of the cooling and heating unit provided in the product accommodation chambers 3, 4, 5. A product accommodation chamber having only the cooling unit provided therein is a cold-only chamber, and a product accommodation chamber having both of the cooling and heating units provided therein is a hot/cold switchable chamber. In the example as shown in
In this case, the condensing unit of the refrigerator provided in the machine chamber 9 of the vending machine main body 1 is fixed and attached to an attachment base made of a steel plate provided on the base forming the bottom portion of the machine chamber 9 (for example, Japanese Patent No. 3206681). In this case, a conventional condenser (external heat exchanger) employs a fin-and-tube heat exchanger. This fin-and-tube heat exchanger is constituted by U-bends and straight circular pipes where tubes forming the refrigerant flow path are straight, and the straight circular pipes are arranged in the vertical directions and fixed to the right and left rectangular end plates, and the U-bends are fixed to the right and left end portions of adjacent circular pipes, so that the refrigerant path meandering as a whole is formed. As described above, since the conventional condenser (external heat exchanger) has the right and left end plates, the condenser is installed on the attachment base by using the right and left end plates.
Japanese Patent No. 3206681
Tubes of the conventional fin-and-tube heat exchanger are made of copper, but on the other hand, the end plates are made of steel plates. Therefore, galvanic corrosion occurs because of the contact of the dissimilar metals with each other, but when the electrochemical potentials of the ionization tendencies are compared between copper and steel, the electrochemical potential of the ionization tendency of copper is at the plus side with respect to that of steel. Therefore, the tubes made of copper do not corrode in the galvanic corrosion, and moreover, the electric field corrosion of the end plates made of steel plates do not degrade the specification (durable years) of the condenser (external heat exchanger).
By the way, in a case an aluminum condenser where tubes and fins of the condenser (external heat exchanger) are made of aluminum (aluminum external heat exchanger) is employed in order to reduce the weight and improve the heat exchange efficiency, and the condenser is attached to the attachment base with the end plates made of steel plates as in the past, the aluminum tubes are dissolved due to galvanic corrosion because of the contact between the dissimilar metals, which results in leakage of the refrigerant. This is because when the electrochemical potentials of the ionization tendencies are compared between aluminum and steel, the electrochemical potential of the ionization tendency of aluminum is at the negative side with respect to that of steel, and accordingly, galvanic corrosion occurs at the aluminum side. Therefore, in a case where the aluminum condenser is employed, the end plates made of steel plates cannot be used. In other words, the condenser cannot be attached to the attachment base by using the end plates. In addition, since the attachment base is also made of steel plate, there is a problem in that the aluminum condenser is required to be installed without bringing the aluminum condenser into contact with the attachment base.
The present invention is made in view of the above issues, and it is an object of the present invention to solve the above problem, and to provide a vending machine, wherein even in a case where an aluminum external heat exchanger is employed as an external heat exchanger, the external heat exchanger can be installed on an attachment base made of steel plate with a simple configuration.
To achieve the above object, a first aspect of the present invention provides a vending machine in which a refrigeration cycle is constituted by an internal heat exchanger installed in a product accommodation chamber inside of a vending machine main body formed as a heat-insulated housing, an external heat exchanger installed in a machine chamber of the vending machine main body, and a compressor. In the vending machine, the external heat exchanger and the compressor are provided on a base of the vending machine main body with an attachment base made of a steel plate interposed therebetween, and the external heat exchanger is made of aluminum. The vending machine includes a pair of right and left holding members made of synthetic resin engaged with and fixed to the attachment base and having an accommodation unit corresponding to an outer shape at both sides of a lower portion of the aluminum external heat exchanger. The pair of right and left holding members forms a gap between the aluminum external heat exchanger and the attachment base such that both sides of the lower portion of the aluminum external heat exchanger are accommodated and held in the accommodation unit.
Further, a second aspect of the present invention provides the vending machine according to the first aspect, wherein in the aluminum external heat exchanger, a flat tube forming a meandering refrigerant flow path and connected to an inlet header and an outlet header provided at one side in a right/left direction and a corrugated fin adhered to a horizontally extending portion of the flat tube and having a width protruding in a forward/backward direction from a horizontally extending portion of the flat tube are made of aluminum. The accommodation units of the pair of right and left holding members accommodate and carry the flat fin protruding in the forward/backward direction from the horizontally extending portion of the flat tube.
Further, in a third aspect of the present invention according to the first aspect, the vending machine further includes a wind tunnel made of a steel plate such that the wind tunnel covers the aluminum external heat exchanger, and the wind tunnel includes a shield unit shielding a flow of wind to right and left end portions which are portions of hairpin-shaped bent portions formed in connection with the horizontally extending portion of the flat tube.
In the vending machine according to the first aspect of the present invention, a refrigeration cycle is constituted by the internal heat exchanger installed in the product accommodation chamber inside of the vending machine main body 1 formed as a heat-insulated housing, the external heat exchanger installed in a machine chamber of the vending machine main body, and the compressor. In the vending machine, the external heat exchanger and the compressor are provided on a base of the vending machine main body with an attachment base made of a steel plate interposed therebetween, the external heat exchanger is made of aluminum. The vending machine includes a pair of right and left holding members made of synthetic resin engaged with and fixed to the attachment base having accommodation units corresponding to an outer shape at both sides of a lower portion of the aluminum external heat exchanger. The pair of right and left holding members forms a gap between the aluminum external heat exchanger and the attachment base such that both sides of the lower portion of the aluminum external heat exchanger are accommodated and held in the accommodation unit thereof, so that with the pair of right and left holding members made of synthetic resin, the aluminum external heat exchanger can be installed with a space apart from the steel plate attachment base. Therefore, the aluminum external heat exchanger can be installed on the attachment base while preventing galvanic corrosion due to contact between dissimilar metals with each other. In addition, the holding members are formed as the pair separated into the right and the left, so that the cost of the materials can be greatly reduced as compared with the holding member for separating the external heat exchanger made of aluminum and the attachment base made of steel plate and having the same size as the projected area of the bottom portion of the aluminum external heat exchanger. Thus, the increase in cost can be reduced to the minimum.
A vending machine according to an embodiment of the present invention will be hereinafter explained in details with reference to drawings. It should be noted that the overall configuration of the vending machine is the same as the configuration as shown in
As is well known, the condensing unit 10 and the internal heat exchangers 3A, 4A, 5A constitute a refrigeration cycle in which a high temperature refrigerant gas compressed by the compressor 11 is provided via the solenoid valve to the aluminum condenser 12, and is condensed by the aluminum condenser (aluminum external heat exchanger) 12, and the refrigerant made into liquid refrigerant is expanded by the expansion valve and made into a gas-liquid two-phase flow, and thereafter, the gas-liquid two-phase flow is provided to the internal heat exchangers 3A, 4A, 5A via a solenoid valve that is different from the distribution device, and the gas-liquid two-phase flows that are evaporated and gasified by the internal heat exchangers 3A, 4A, 5A are separated into gas and liquid by the gas liquid separation device 13, and the gas and the liquid is returned back to the compressor 11. It should be noted that the internal heat exchangers 3A, 4A are made of heat exchangers in which refrigerant flow paths are formed with flat tubes. On the other hand, the internal heat exchanger 5A is made of a fin-and-tube heat exchanger. This shows an example where the internal heat exchanger 3A includes two sets of refrigerant flow paths independent from each other, and is used as an evaporator or a condenser.
The condensing unit 10 of the refrigerator is fixed and attached to the attachment base 50 provided on the base which forms the bottom portion of the machine chamber 9 of the vending machine main body 1 (see
As shown in
The flat tube 121 is connected to an inlet header 123 and an outlet header 124 provided at one side in the right/left direction, i.e., the left side of the condenser 12 in this embodiment. In this embodiment, a flat tube 121A at the upper stage side is connected to an inlet header 123A and an outlet header 124A, and the flat tube 121B at the lower stage side is connected to an inlet header 123B and an outlet header 124B, so that two sets of independent refrigerant flow paths are formed. In this case, in a case where the internal heat exchangers 3A, 4A as shown in
By the way, the condenser 12 is installed on the attachment base 50 with the pair of right and left holding members 60, 60. The pair of right and left holding members 60, 60 is made of components of the same shapes. The holding member 60 at the left side in
L-shaped engagement claws 66, 67 are formed in proximity to the rear portion at the inner side and in proximity to the front portion of the outer side of the bottom wall 61 of the holding member 60. The L-shaped engagement claws 66, 67 include a base unit extending from the bottom plate 61 to the lower side and a hook unit protruding from the base unit to the inner side and the outer side. The hook units of these engagement pieces 66, 67 are located at the position lower than the bottom wall 61. A cylindrical protrusion 68 protruding to the lower side is formed in proximity to the front portion of the inner side of the back surface of the bottom plate 61. A bulging unit bulging in the forward/backward direction so as to protrude to the upper side is formed on the hook unit of the engagement claws 66, 67. The height of the bulging unit is substantially the same as the height of the protrusion 68.
The holding member 60 is attached to the pair of front and rear engagement holes 51 (see
When the holding member 60 slides to the front in this state, the base units of the engagement claws 66, 67 enter into the thin grooves of the pair of front and rear engagement holes 51 (the width of the thin groove is defined to be a width slightly larger than the thickness of the base units of the engagement claws 66, 67), and on the other hand, the front edges of the hook units of the engagement claws 66, 67 get under the back surface of the attachment base 50. While the holding member 60 are slid and moved to the front, the bulging units bent so as to protrude upward which are formed on the hook units of the engagement claws 66, 67 contact the groove edges of the thick grooves of the pair of front and rear engagement holes 51. In this case, the engagement claws 66, 67, which are moldings of synthetic resin, allow the bulging units of the hook units to deform so as to get under the back surface of the attachment base 50, thus allowing the holding member 60 to move forward. When the protrusion 68 provided on the bottom portion 61 of the holding member 60 reaches the fitting hole 53 of the attachment base 50, the protrusion 68 fits in the fitting hole 53 with the help of the resilience force of the deformed engagement claws 66, 67. Accordingly, the back surface of the bottom wall 61 of the holding member 60 comes into close contact with the flat plate surface of the attachment base 50, and the holding member 60 is engaged with and fixed to the attachment base 50 while the protrusion 68 restricts movement in the forward/backward direction, and the base units of the engagement claws 66, 67 restrict movement in the right/left direction, and the hook units of the engagement claws 66, 67 restrict movement in the upward/downward direction. The right holding member 60 of the pair of right and left holding members 60, 60 as shown in
The condenser 12 is attached to the pair of right and left holding members 60, 60 installed on the attachment base 50 as follows. More specifically, the condenser 12 is placed on the pair of right and left holding members 60, 60 in such a manner that the corrugated fins 122 at both sides of the lower portion of the condenser 12 are accommodated in the accommodation units 65, 65 of the pair of right and left holding members 60, 60 installed on the attachment base 50 (see
Subsequently, the wind tunnel 20 covering the condenser 12 engaged with and fixed to the attachment base 50 is made of a steel plate as described above, and as shown in
The back plate 22 is provided with a fan opening 22A (see
The right side plate 24 is integrally provided with the shield cover 26, which is made through bending. This shield cover 26 is provided to shield some of the wind (right end portion) passing through the wind tunnel 20, and more specifically, the shield cover 26 is provided to shield the wind passing through an area corresponding to the hairpin-shaped bent portion at the right end side of the flat tube 121 forming the meandering refrigerant flow path of the condenser 12. A hook piece 261 extending to the lower side and facing the left hand side is formed at the lower portion of the shield cover 26. A stopper 241 extending to the lower side is formed at the lower portion in proximity to the front of the right side plate 24.
The shield cover 25 is provided to shield some of the wind (left end portion) passing through the wind tunnel 20, and more specifically, the shield cover 25 is provided to shield the wind passing through an area corresponding to the hairpin-shaped bent portion at the left end side of the flat tube 121 forming the meandering refrigerant flow path of the condenser 12. Attachment pieces 251, 252, which are made through bending, are formed at the end portions of the shield cover 25 in the vertical direction, and screw insertion holes are formed in the attachment pieces 251, 252.
This wind tunnel 20 is attached to the attachment base 50 after the fan motor attachment member 30 is fixed to the back plate 22 with screws. More specifically, the wind tunnel 20 is attached to cover the condenser 12 from above the condenser 12 (see
As described above, the wind tunnel 20 attached to the attachment base 50 is arranged to be spaced apart from the condenser 12, and galvanic corrosion does not occur due to the contact of dissimilar metals. With the right and left shield covers 25, 26, the wind of the external fan 14 can blow to the area of the corrugated fins 122 in a concentrated manner. Therefore, the heat exchange efficiency of the condenser 12 can be improved. Then, the cushion 231 attached to the front end of the left side plate 23 of the wind tunnel 20 has a function of preventing the left side plate 23 from contacting the tubes 121 connected to the inlet header 123 and the outlet header 124 of the condenser 12, and has a function of preventing the wind of the external fan 14 from escaping to the outside of the fins 122 at the left side. It should be noted that a cushion can also be attached to the back surface of the top plate 21 to prevent contact with the uppermost fin 122 of the condenser 12.
As described above, in the vending machine according to the embodiment, a refrigeration cycle is formed by the internal heat exchangers 3A, 4A, 5A installed in the product accommodation chambers 3, 4, 5 inside of the vending machine main body 1 formed as the heat-insulated housing, the external heat exchanger 12 installed in the machine chamber 9 of the vending machine main body 1, and the compressor 11, wherein in the vending machine according to the embodiment, the external heat exchanger 12 and the compressor 11 are provided on the base of the vending machine main body 1 with the steel plate attachment base 50 interposed therebetween, and the external heat exchanger 12 is made of aluminum, and the vending machine includes the accommodation unit 65 corresponding to the outer shape at both sides of the lower portion of the aluminum external heat exchanger 12, and the vending machine includes the pair of right and left holding members 60, 60 made of synthetic resin engaged with and fixed to the attachment base 50, and the pair of right and left holding members 60, 60 form a gap between the aluminum external heat exchanger 12 and the attachment base 50 in such a state that both sides of the lower portion of the aluminum external heat exchanger 12 are accommodated and held in the accommodation units 65, 65 thereof, and with the pair of right and left holding members 60, 60 made of synthetic resin, the aluminum external heat exchanger 12 can be installed to be spaced apart from the steel plate attachment base 50. Therefore, the aluminum external heat exchanger 12 can be installed on the attachment base 50 while preventing galvanic corrosion due to contact between dissimilar metals with each other. In addition, the holding members 60, 60 are formed as the pair separated into the right and the left, so that the cost of the materials can be greatly reduced as compared with the holding member 60 for separating the external heat exchanger 12 made of aluminum and the attachment base 50 made of steel plate and having the same size as the projected area of the bottom portion of the aluminum external heat exchanger 12, and the increase of the cost can be reduced to the minimum. Since the holding member 60 made of synthetic resin is interposed between the external heat exchanger 12 made of aluminum and the attachment base 50 made of steel plate, abrasion and damages of the external heat exchanger 12 made of aluminum and the attachment base 50 made of steel plate can be prevented from being abraded and damaged. In addition, the vibration during cooling unit operation can be alleviated, which can also reduce the noise level.
In the embodiment explained above, the narrow left side plate 23 of the wind tunnel 20 has been explained. However, the left side plate 23 may be of the same size as the right side plate 24, and in this case, cutouts in the vertical direction into which the flat tubes 121 connected to the inlet header 123 and the outlet header 124 are inserted may be formed in the left side plate 23. In this case, the shield cover 25 may be integrally formed with the left side plate 23. The present invention is not limited to the embodiment.
The present invention is based on and claims priority of Japanese Patent Application No. 2015-096642 filed on May 11, 2015, the disclosure of which is incorporated herein.
1 . . . vending machine main body, 3, 4, 5 . . . product accommodation chamber, 3A, 4A, 5A . . . internal heat exchanger, 10 . . . condensing unit, 11 . . . compressor, 12 . . . aluminum condenser (aluminum external heat exchanger), 14 . . . external fan, 20 . . . wind tunnel, 50 . . . attachment base, 60 . . . holding member, 65 . . . accommodation unit, 121 . . . flat tube, 122 . . . corrugated fin, 123 . . . inlet header, 124 . . . outlet header
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2015-096642 | May 2015 | JP | national |
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Number | Date | Country | |
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20160334156 A1 | Nov 2016 | US |