Patent Application
20220401978
The present invention relates to vent assemblies and articles containing the vent assemblies. Vent assemblies provide a means for venting or exposing the contents of a reservoir or other closed system to the atmosphere. Vent assemblies can be used in a number of applications, including facilitating the delivery of liquid from reservoirs to fluid spray guns.
Reservoirs and other similarly constructed closed systems used in the dispensing of liquids often require venting so that air can enter the reservoir as liquid is removed therefrom. One example of reservoirs that may require venting are those used to deliver contents to liquid spray guns. Spray guns are widely used, for example, in vehicle body repair shops to spray a vehicle with liquid coating such as primer, paint and/or clearcoat. Typically, the spray gun includes a body, nozzle and trigger. The liquid coating is typically supplied to the spray gun by a reservoir attached to the spray gun.
The use of disposable reservoirs for the preparation and spraying of liquid materials in, e.g., vehicle body repair shops, has become an accepted practice that contributes to quick turnaround and high throughput. Reservoirs are used for paint mixing and dispensing applications in the automotive refinishing industry, as well as tangential markets such as marine, aerospace, and general industrial/manufacturing.
The disposable reservoirs typically include a container having an opening at one end and a lid to cover the opening. The lid includes a structure that attaches either directly or indirectly to a spray gun and through which liquid is delivered from the reservoir to the spray gun. During use, the reservoir is typically placed in an orientation such that the liquid contained therein flows to the spray gun by the force of gravity. In such reservoirs, a vent is typically used to prevent the formation of a vacuum in the reservoir as liquid is delivered to the spray gun, thus facilitating a consistent liquid flow to the spray gun. Vented reservoirs are described, for example, in U.S. Pat. No. 7,090,148 B2 (Petrie et al.); EP Patent No. 0954381 B2 (Joseph et al.); and U.S. Publication No. 2015/0203259 (Mulvaney, et al.).
A potential problem with current vented reservoirs is leakage of liquid through the vent assemblies during, for example, filling, storage and/or transport of the reservoir. The contact surfaces of vent assemblies and reservoirs are typically made of rigid materials that may not be pliable enough to provide a leakproof seal under all conditions. Moreover, vent assemblies comprise components that are often made from plastic materials. Plastic materials can absorb certain types of liquids (e.g., solvents) that over time can lead to swelling and/or distortion of the components, potentially compromising the vent assembly. Nylon-6, in particular, will absorb water on hot, humid days, increasing the chance for a leak. Therefore, there is a need for vent assemblies that work effectively in a variety of conditions and with a variety of liquids.
The vent assemblies of the present disclosure address the above-identified problems. The disclosed vent assemblies are typically made from materials that resist solvent effects and include a rigid component and conformable component that together improve the liquid seal between contact surfaces of the vent assembly, thus reducing or eliminating leakage of the reservoir at the site of the vent assembly.
In one embodiment, the present disclosure provides a vent assembly comprising: an aperture formed in a wall of a reservoir, the reservoir having an internal surface defining the volume of the reservoir and an external surface; a closure member retained on the external surface of the reservoir, the closure member comprising a first component made of a material having a Shore A Hardness value greater than 100 as measured by ASTM D2240; a second component made of a material having a Shore A Hardness up to 100 as measured by ASTM D2240, the second component positioned between the first component and the wall of the reservoir; a sealing surface on the first component or the second component, where the sealing surface closes the aperture when the closure member is in an unvented position and the sealing surface does not close the aperture when the closure member is in a vented position; a closure member retainer configured to retain the closure member on the reservoir; and a cam surface between the closure member and the wall of the reservoir, the cam surface configured to generate a compressive force on the sealing surface when the closure member is moved into the unvented position.
In another embodiment, the present disclosure provides a vent assembly comprising: an aperture formed in a wall of a reservoir, the reservoir having an internal surface defining the volume of the reservoir and an external surface; a closure member retained on the external surface of the reservoir, the closure member comprising a first component made of a material having a Shore A Hardness value greater than 100 as measured by ASTM D2240; a second component made of a material having a Shore A Hardness up to 100 as measured by ASTM D2240, the second component positioned between the first component and the wall of the reservoir; a sealing surface on the first component or the second component, where the sealing surface closes the aperture when the closure member is in an unvented position and the sealing surface does not close the aperture when the closure member is in a vented position; a closure member retainer configured to retain the closure member on the reservoir, wherein the closure member is displaced from the wall of the reservoir when moving from the unvented position to the vented position.
As used herein:
The term “comprises” and variations thereof do not have a limiting meaning where these terms appear in the description and claims. Such terms will be understood to imply the inclusion of a stated step or element or group of steps or elements but not the exclusion of any other step or element or group of steps or elements. By “consisting of” is meant including, and limited to, whatever follows the phrase “consisting of” Thus, the phrase “consisting of” indicates that the listed elements are required or mandatory, and that no other elements may be present. By “consisting essentially of” is meant including any elements listed after the phrase, and limited to other elements that do not interfere with or contribute to the activity or action specified in the disclosure for the listed elements. Thus, the phrase “consisting essentially of” indicates that the listed elements are required or mandatory, but that other elements are optional and may or may not be present depending upon whether or not they materially affect the activity or action of the listed elements.
In this application, terms such as “a,” “an,” and “the” are not intended to refer to only a singular entity, but include the general class of which a specific example may be used for illustration. The terms “a,” “an,” and “the” are used interchangeably with the phrases “at least one” and “one or more.” The phrases “at least one of” and “comprises at least one of” followed by a list refers to any one of the items in the list and any combination of two or more items in the list.
The term “or” is generally employed in its usual sense including “and/or” unless the content clearly dictates otherwise.
The term “and/or” means one or all of the listed elements or a combination of any two or more of the listed elements.
Also herein, all numbers are assumed to be modified by the term “about” and in certain embodiments, by the term “exactly.” As used herein in connection with a measured quantity, the term “about” refers to that variation in the measured quantity as would be expected by the skilled artisan making the measurement and exercising a level of care commensurate with the objective of the measurement and the precision of the measuring equipment used. Herein, “up to” a number (e.g., up to 50) includes the number (e.g., 50).
Also herein, the recitations of numerical ranges by endpoints include all numbers subsumed within that range as well as the endpoints (e.g., 1 to 5 includes 1, 1.5, 2, 2.75, 3, 3.80, 4, 5, etc.).
Reference throughout this specification to “some embodiments” means that a particular feature, configuration, composition, or characteristic described in connection with the embodiment is included in at least one embodiment of the disclosure. Thus, the appearances of such phrases in various places throughout this specification are not necessarily referring to the same embodiment of the disclosure. Furthermore, the particular features, configurations, compositions, or characteristics may be combined in any suitable manner in one or more embodiments.
The term “cam surface” means a surface that will facilitate linear displacement of an object that is rotated along the surface. For example, rotating an object along a cam surface surrounding a post will lead to linear displacement of that object up or down the post, depending upon the direction of rotation.
The term “overlie” means to extend over so as to at least partially cover another layer or element. Overlying layers can be in direct or indirect contact (e.g., separated by one or more additional layers).
The above summary of the present disclosure is not intended to describe each disclosed embodiment or every implementation of the present disclosure. The description that follows more particularly exemplifies illustrative embodiments.
With reference to the figures, like reference numbers offset by multiples of 100 (e.g., 31, 231, 331) indicate like elements. Unless otherwise indicated, all figures and drawings in this document are not to scale and are chosen for the purpose of illustrating different embodiments of the invention. In particular, the dimensions of the various components are depicted in illustrative terms only, and no relationship between the dimensions of the various components should be inferred from the drawings, unless so indicated.
In the following description of illustrative embodiments, reference is made to the accompanying figures of the drawing which form a part hereof, and in which are shown, by way of illustration, specific embodiments. It is to be understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the present invention.
The vent assemblies and reservoirs described herein may be used to prevent the formation of a vacuum in closed systems during dispensing of liquids. Venting eliminates the vacuum and provides for a more uniform, consistent delivery of liquid. The vented assemblies disclosed herein can be used in a variety of applications. One exemplary application includes a liquid spray delivery system in which liquid is dispensed from a reservoir to a liquid spray gun. The reservoirs may be attached directly to the spray gun or delivered to the spray gun through a supply line (e.g., hose, tubing, etc.) that extends from the reservoir to the spray gun. Liquid spray guns are preferably sized for use as hand-held spray guns and may be used in methods that involve the spraying of one or more selected liquids.
One illustrative embodiment of a vent assembly as described herein is depicted in connection with
Although the depicted embodiment of container 12 is generally cylindrical such that it includes a cylindrical wall and a base 16 (which is also a wall as the term “wall” is used herein), other reservoirs with which the vent assemblies described herein may be used may, for example, not include a base, may have only one wall, may have two, three or more walls, etc. Essentially, the reservoirs with which the vent assemblies described herein may be used can take any suitable shape that includes at least one wall that defines a volume in which liquid can be contained and in which a vent assembly as described herein can be located.
In the illustrative embodiment depicted in
As described herein, the vent assembly 20 is movable between a vented position and an unvented position. The vent assembly 20 is typically placed in the unvented position when the reservoir 10 is being filled with a liquid through, e.g., the opening in the container 12. By placing the vent assembly 20 in the unvented position, leakage of the liquid used to fill the reservoir 10 through the vent assembly 20 is typically prevented when the liquid is located above the vent assembly 20. The reservoir 10 may be inverted during use (when, e.g., attached to a spray gun) such that the base 16 is located above the lid 14. That change in orientation places the vent assembly 20 above the liquid in the reservoir 10. Movement of the vent assembly 20 from the unvented position to the vented position when the vent assembly 20 is located above the liquid in the reservoir 10 allows for entry of air into the volume of the reservoir 10 without allowing the liquid to leak through the vent assembly 20.
Referring to
The closure member 30 may include two or more extensions 32 to assist the user in rotating the closure member 30 by hand. It should, however, be understood that the closure member 30 may be designed for rotation using a tool designed for that function. Further, extensions 32 represent only one example of many different structures that could be used to facilitate manual rotation of the closure member 30 about the post 40.
Also depicted in
The cam surfaces 50 preferably rise gradually from the base 16 to the aperture surface portions 52 so that relatively smooth operation of the closure member 30 is achieved as closure member 30 is rotated from the vented position to the unvented position and vice versa. Rotation of the sealing surfaces of the closure member 30 past aperture surface portions 52 is, in the illustrative embodiment, prevented by stops 54 positioned adjacent the aperture surface portions 52. The stops 54 are only one embodiment of many different structures that could be used to limit rotation of the closure member 30 about the post 40. For example, in one or more embodiments, stops may be located on the base 16 for interaction with extensions 32 (see, e.g., extensions 32 in
Although not necessarily required, it may be advantageous to provide cam surfaces 50 having aperture surface portions 52 that are relatively flat and that are located in a plane that is perpendicular to axis 11 about which closure member 30 rotates. That orientation may provide improved closure of the apertures 22 by the closure member 30, as discussed herein.
In one or more embodiments, it may be preferred that all of the features depicted in
Although the closure members 30 used in vent assemblies 20 as described herein will typically include a number of sealing surfaces 34 that match the number of apertures 22, such a relationship is not necessarily required. For example, in one or more embodiments, the closure member 30 may include a single sealing surface that extends completely or nearly completely about the circumference of the closure member 30 if, when the closure member 30 is in the vented position, the sealing surface 34 is not in a position to close the apertures 22. For example, the closure member 30 may be only loosely retained on the post such that air can pass between the sealing surface 34 into the apertures 22 even when the closure member 30 does not include relief surfaces 35.
The sealing surface 34 may be configured so that it covers but does not protrude into the aperture 22 when the closure member 30 is in the unvented position. For example, in the embodiment illustrated in
In the embodiment illustrated in
In at least one embodiment, “relatively rigid” can mean that the first component is stiff. The term “rigid” or “stiff” can be established by a specific range of hardness or modulus of elasticity values as described herein.
The first component is made of a material having a Shore A Hardness value greater than 100, as measured by ASTM 2240. In some embodiments, the first component is made of a thermoplastic material. Exemplary materials include a polypropylene, high density polyethylene (HDPE), polyamides, polyesters (e.g., polybutylene terephthalate and polyethylene terephthalate), a glass-filled polyamide, an acetal and combinations thereof. The first component typically has a modulus of elasticity greater than that of the second component. In at least one embodiment, the first component has a modulus of elasticity that is at least 0.6 GPa, at least 0.8 GPa, at least 1 GPa, or at least 1.2 GPa.
In at least one embodiment, “relatively conformable” can mean that the second component is more elastic than the first material. In another embodiment, the term “conformable” can indicate that the second component falls within a specific range of hardness or modulus of elasticity values.
In at least one embodiment, the second component 33 is made of a material having a Shore A Hardness less than 100 as measure by ASTM D2240. In some embodiments, the Shore A Hardness of the material making up the second component may be less than 90, less than 80, less than 70, less than 60 or even less than 50. In some embodiments, the Shore A Hardness of the material making up the second component may be greater than 20, greater than 30 or even greater 40. In some embodiments, the Shore A Hardness ranges from 20-90. In some embodiments, the second component may have a modulus of elasticity of less than 0.5 GPa (500 MPa), less than 0.1 GPa (100 MPa), less than 0.05 GPa (50 MPa), even less than 0.01 GPa (10 MPa), or even less than 0.006 GPa (6 MPa). In some embodiments, the second component may have a modulus of elasticity of greater than 0.001 GPa. In some embodiments, the modulus of elasticity ranges from 0.001 to 0.5 GPa. The second component is typically made from a thermoplastic elastomer, a thermoplastic vulcanizate, a rubber, and combinations thereof. In at least one embodiment, the modulus of elasticity for both the first component and the second component can be measured according to the Nano Indentation Test Method as described herein.
Although the second component 33, as illustrated in
In the embodiment illustrated in
The second component can be molded separately and attached to either the first component or cam surface by any suitable technique or combination of techniques, such as adhesives, mechanical fasteners, dip coating, etc. Preferably, the two component closure member is made by an overmolding process, such as insert molding or two-shot molding.
As illustrated in
In a preferable embodiment, as illustrated in
By increasing the diameter of the post 40 near the closure member retainer 42, as illustrated in
0.9D1≤DV<D2 and H1<HV<1.2 H2
where
D1 is the outer diameter of the post 40 at its narrowest dimension;
DV is the diameter of the inner surface 24 of the closure member 30, which encircles the post 40;
D2 is the outer diameter of the closure member retainer 42;
HV is the thickness of the closure member 30;
H1 is the height of the post 40, as measured from the aperture surface portion 52 to the point at which the post diameter begins to increase;
H2 is the height of the post 40, as measured from the aperture surface portion 52 to the shoulder 44.
Referring now to
In both
The container, lid and vent assembly (including vent base) may be constructed of the same materials described above for the embodiments illustrated in
The vent assembly 220 comprises at least one aperture 222 formed in a wall of the reservoir 10. As with the embodiment illustrated in
The vent assembly 220 includes a post 240 extending from the external surface 17 of the reservoir 10. The post 240 has an inner surface 260 that surrounds one or more apertures 222 that extend through the wall of the reservoir 10. The end of the post 240 opposite the wall of the reservoir 10 defines an opening 262. The closure member 230 is inserted into the opening 262 of the post 240. A closure member retainer 242 is located on the inner surface 260 of the post and creates a friction fit with the closure member 230. In some embodiments, as illustrated in
The closure member 230 comprises a first component 231 in the shape of a plug. In some embodiments, the first component is hollow. In other embodiments, the first component is solid throughout. The firsts component 231 is partially inserted into the post 240 so that a first end 264 resides in the post 240 and a second opposite end 266 extends past the opening 262 of the post 240. The second end 266 further comprises a flange that extends radially outward and perpendicular to the post 240. The flange can serve as a closure member extension 232 that allows the user to move the closure member 230 between vented and unvented positions. Although in
The vent assembly 220 further comprises a second component 233 that overlies a first major surface 226 of the first component 231. In at least one embodiment, the closure member 230 can be formed from only a conformable material such as the second component 233 and not a rigid material such as the first component 231.
As with the embodiment illustrated in
In one embodiment, as illustrated in
In practice the vent assembly 220 is closed by pushing the closure member 230 into the post 240 until the first end 264 contacts the wall of the reservoir 10. The end of the post 240 defining the opening 262 can serve as a stop 254 to indicate when the closure member 230 is properly seated in the unvented position. In some embodiments, a notch 270 in the closure member 230 mechanically engages with the closure member retainer 242 to ensure the closure member 230 does not prematurely disengage from the unvented position. The vent assembly 220 is opened or “vented” by pulling the closure member 230 away from the wall of the reservoir so that venting can occur through the apertures 268 and/or space between the inner surface 260 of the post 240 and closure member 230. The closure member retainer 242 provides a friction fit that will allow the closure member 230 to remain in the post 240 when in both the vented and unvented positions.
As with the embodiment in
As illustrated in
The reservoir 10 and first and second components 331, 332 were previously described with respect to the illustrate embodiment in
In a first embodiment, the present disclosure provides a vent assembly comprising: an aperture formed in a wall of a reservoir, the reservoir having an internal surface defining the volume of the reservoir and an external surface; a closure member retained on the external surface of the reservoir, the closure member comprising a first component and a second component, the second component is relatively conformable compared to the first component, the second component positioned between the first component and the wall of the reservoir; a sealing surface on the first component or the second component, where the sealing surface closes the aperture when the closure member is in an unvented position and the sealing surface does not close the aperture when the closure member is in a vented position; a closure member retainer configured to retain the closure member on the reservoir; and a cam surface between the closure member and the wall of the reservoir, the cam surface configured to generate a compressive force on the sealing surface when the closure member is moved into the unvented position.
In at least one embodiment, the present disclosure provides that the first component is made of a material having a Shore A Hardness greater than 100 as measured by ASTM D2240 or the closure member comprising a first component made of a material having a modulus of elasticity greater than 100 MPa as measured by the Nano Indentation Test Method as described herein.
In at least one embodiment, the present disclosure provides that the second component is made of a material having a Shore A Hardness up to 100 as measured by ASTM D2240 or the closure member comprising a second component made of a material having a modulus of elasticity no greater than 100 MPa as measured by the Nano Indentation Test Method as described herein.
In a second embodiment, the present disclosure provides the vent assembly of the first embodiment, wherein the first component is made of a thermoplastic material.
In a third embodiment, the present disclosure provides the vent assembly of the first or second embodiment, wherein the first component comprises at least one of a polypropylene, a high density polyethylene (HDPE), a polyamide, a polyester, a glass-filled polyamide and an acetal.
In a fourth embodiment, the present disclosure provides the vent assembly of any one of the preceding embodiments, wherein the second component comprises at least one of a thermoplastic elastomer, a thermoplastic vulcanizate and a rubber.
In a fifth embodiment, the present disclosure provides the vent assembly of any one of the preceding embodiments, wherein the second component has a modulus of elasticity of less than 0.01 GPa.
In a sixth embodiment, the present disclosure provides the vent assembly of any one of the preceding embodiments, wherein the first component has a modulus of elasticity greater than the second component.
In a seventh embodiment, the present disclosure provides the vent assembly of any one of the preceding embodiments, wherein the closure member comprises both the first component and the second component, and the sealing surface is on the second component.
In an eighth embodiment, the present disclosure provides the vent assembly of any one of the first through sixth embodiments, wherein the closure member comprises the first component, and the second component forms at least part of the cam surface, where the sealing surface is on the first component.
In a ninth embodiment, the present disclosure provides the vent assembly of any one of the preceding embodiments, wherein the sealing surface at least partially protrudes into the aperture when the closure member is in the unvented position.
In a tenth embodiment, the present disclosure provides the vent assembly of any one of the first through eighth embodiments, wherein the sealing surface covers but does not protrude into the aperture when the closure member is in the unvented position.
In an eleventh embodiment, the present disclosure provides the vent assembly of any one of the preceding embodiments, wherein the reservoir comprises a container having an opening and a detachable lid configured to close the opening.
In a twelfth embodiment, the present disclosure provides the vent assembly of any one of the preceding claims, wherein the aperture is in the wall of the container.
In a thirteenth embodiment, the present disclosure provides the vent assembly of the first through eleventh embodiments, wherein the aperture is in the wall of the lid.
In a fourteenth embodiment, the present disclosure provides the vent assembly of any one of the preceding embodiments, wherein the closure member is configured for rotation about an axis extending through the wall of the reservoir when moving between the vented position and the unvented position.
In a fifteenth embodiment, the present disclosure provides the vent assembly of the fourteenth embodiment, wherein the axis is perpendicular to the wall of the reservoir proximate the aperture.
In a sixteenth embodiment, the present disclosure provides the vent assembly of the fourteenth or fifteenth embodiment, further comprising a post extending from the wall of the reservoir in a direction parallel to the axis, wherein the closure member is configured for rotation on the post, wherein the closure member retainer is located on the post and configured to retain the closure member on the post when the closure member is in the vented position, and wherein the compressive force is generated between the closure member retainer and the cam surface when the sealing surface is positioned over the aperture.
In a seventeenth embodiment, the present disclosure provides the vent assembly of the sixteenth embodiment, wherein the closure member retainer comprises a shoulder extending outwardly from the post relative to the axis.
In an eighteenth embodiment, the present disclosure provides the vent assembly of the seventeenth embodiment, wherein the closure member comprises an inner surface facing the post and a top surface facing away from the wall of the reservoir, wherein the inner surface and top surface of the closure member form an edge, and wherein the edge mechanically engages with the shoulder of the closure member retainer when the closure member is in the unvented position.
In a nineteenth embodiment, the present disclosure provides the vent assembly of any one of the preceding embodiments, wherein the aperture extends through the cam surface.
In a twentieth embodiment, the present disclosure provides the vent assembly of the nineteenth embodiment, wherein the cam surface comprises an aperture surface portion that is located in a plane that is perpendicular to the axis about which the closure member rotates, and wherein the aperture extends through the aperture surface portion of the cam surface.
In a twenty-first embodiment, the present disclosure provides the vent assembly of the eighteenth embodiment, wherein the vent assembly is configured so that:
0.9D1≤DV<D2 and H1<HV<1.2 H2
where
D1 is the outer diameter of the post at its narrowest dimension;
DV is the diameter of the inner surface of the closure member;
D2 is the outer diameter of the closure member retainer as measured closest to the shoulder;
HV is the thickness of the closure member;
H1 is the height of the post, as measured from an aperture surface portion of the cam surface to the point at which the outer diameter of the post begins to increase;
H2 is the height of the post, as measured from the aperture surface portion to the shoulder.
In an embodiment, the present disclosure provides that the use of a second component in the closure member allows for greater diameter and height tolerances compared to no use of the second component.
In a twenty-second embodiment, the present disclosure provide the vent assembly of any one of the preceding claims, further comprising a stop configured to limit movement of the closure member in one direction when the closure member is in the unvented position.
In a twenty-third embodiment, the present disclosure provides the vent assembly of the twenty-second embodiment, wherein the stop protrudes from the wall of the reservoir.
In a twenty-fourth embodiment, the present disclosure provides the vent assembly of the twenty-second or twenty-third embodiment, wherein the stop is located proximate the cam surface.
In a twenty-fifth embodiment, the present disclosure provides the vent assembly of any one of the preceding embodiments, wherein the vent assembly comprises a plurality of apertures, wherein the closure member comprises a plurality of sealing surfaces, and wherein each aperture of the plurality of apertures is closed by a sealing surface of the plurality of sealing surfaces when the closure member is in the unvented position.
In a twenty-sixth embodiment, the present disclosure provides the vent assembly of the twenty-fifth embodiment, wherein the closure member comprises a plurality of relief surfaces, wherein a relief surface is positioned above each aperture of the plurality of apertures when the closure member is in the vented position.
In a twenty-seventh embodiment, the present disclosure provides the vent assembly of the twenty-fifth or twenty-sixth embodiment, wherein the vent assembly comprises a plurality of cam surfaces, wherein each aperture of the plurality of apertures is located in a cam surface of the plurality of cam surfaces, and wherein each aperture of the plurality of apertures is closed by a sealing surface of the plurality of sealing surfaces when the closure member is in the unvented position.
In a twenty-eighth embodiment, the present disclosure provides the vent assembly of any one of the preceding claims, wherein the closure member is made by overmolding.
In a twenty-ninth embodiment, the present disclosure provides the vent assembly of any one of the preceding claims, wherein the closure member is made by insert molding.
In a thirtieth embodiment, the present disclosure provides a vent assembly comprising: an aperture formed in a wall of a reservoir, the reservoir having an internal surface defining the volume of the reservoir and an external surface; a closure member retained on the external surface of the reservoir, the closure member comprising a first component and a second component, the second component is relatively conformable compared to the first component, the second component positioned between the first component and the wall of the reservoir; a sealing surface on the first component or the second component, where the sealing surface closes the aperture when the closure member is in an unvented position and the sealing surface does not close the aperture when the closure member is in a vented position; a closure member retainer configured to retain the closure member on the reservoir, wherein the closure member is displaced from the wall of the reservoir when moving from the unvented position to the vented position.
In at least one embodiment, the present disclosure provides that the first component is made of a material having a Shore A Hardness greater than 100 as measured by ASTM D2240 or the closure member comprising a first component made of a material having a modulus of elasticity greater than 100 MPa as measured by the Nano Indentation Test Method as described herein.
In at least one embodiment, the present disclosure provides that the second component is made of a material having a Shore A Hardness up to 100 as measured by ASTM D2240 or the closure member comprising a second component made of a material having a modulus of elasticity no greater than 100 MPa as measured by the Nano Indentation Test Method as described herein.
In a thirty-first embodiment, the present disclosure provides the vent assembly of the thirtieth embodiment, wherein the first component is made of a thermoplastic material.
In a thirty-second embodiment, the present disclosure provides the vent assembly of the thirtieth or thirty-first embodiment, wherein the first component comprises at least one of a polypropylene, a high density polyethylene (HDPE), a polyamide, a polyester, a glass-filled polyamide and an acetal.
In a thirty-third embodiment, the present disclosure provides the vent assembly of any one of the thirtieth through thirty-second embodiments, wherein the second component comprises at least one of a thermoplastic elastomer, a thermoplastic vulcanizate and a rubber.
In a thirty-fourth embodiment, the present disclosure provides the vent assembly of any one of the thirtieth through thirty-third embodiments, wherein the second component has a modulus of elasticity of less than 0.1 GPa.
In a thirty-fifth embodiment, the present disclosure provides the vent assembly of any one of the thirtieth though thirty-fourth embodiments, wherein the first component has a modulus of elasticity greater than the second component.
In a thirty-sixth embodiment, the present disclosure provides the vent assembly of any one of the thirtieth through thirty-fifth embodiments, wherein the closure member comprises both the first component and the second component, and the sealing surface is on the second component.
In a thirty-seventh embodiment, the present disclosure provides the vent assembly of any one of the thirtieth through thirty-fifth embodiments, wherein the closure member comprises the first component, and the second component forms at least part of the wall of the reservoir, where the sealing surface is on the first component.
In a thirty-eight embodiment, the present disclosure provides the vent assembly of any one of the thirtieth through thirty-seventh embodiments, wherein the sealing surface at least partially protrudes into the aperture when the closure member is in the unvented position.
In a thirty-ninth embodiment, the present disclosure provides the vent assembly of any one of the thirtieth through thirty-seventh embodiments, wherein the sealing surface covers but does not protrude into the aperture when the closure member is in the unvented position.
In a fortieth embodiment, the present disclosure provides the vent assembly of any one of the thirtieth through thirty-ninth embodiments, wherein the reservoir comprises a container having an opening and a detachable lid configured to close the opening.
In a forty-first embodiment, the present disclosure provides the vent assembly of any one of the thirtieth through fortieth embodiments, wherein the aperture is in the wall of the container.
In a forty-second embodiment, the present disclosure provides the vent assembly of any one of the thirtieth through fortieth embodiments, wherein the aperture is in the wall of the lid.
In a forty-third embodiment, the present disclosure provides the vent assembly of any one of the thirtieth through forty-second embodiments, further comprising a post extending from the wall of the reservoir, the post having an inner surface that surrounds the aperture and an outer surface, the end of the post opposite the wall of the reservoir defining an opening, wherein the closure member is inserted into the opening of the post.
In a forty-fourth embodiment, the present disclosure provides the vent assembly of any one of the thirtieth through forty-third embodiments, wherein the closure member is configured for linear movement between the vented position and the unvented position.
In a forty-fifth embodiment, the present disclosure provides the vent assembly of any one of the thirtieth through forty-fourth embodiments, wherein the closure member retainer is located on the inner surface of the post, and the closure member retainer creates a friction fit with the closure member.
In a forty-sixth embodiment, the present disclosure provides the vent assembly of on any one of the thirtieth through forty-fifth embodiments, wherein the closure member comprises at least one aperture to permit venting through the closure member when the closure member is in the vented position.
In a forty-seventh embodiment, the present disclosure provides the vent assembly of any one of the thirtieth through forty-sixth embodiments, wherein venting occurs between the closure member and inner surface of the post when the closure member is in the vented position.
In a forty-eighth embodiment, the present disclosure provides the vent assembly of any one of the thirtieth through forty-second embodiments, further comprising a post extending from the wall of the reservoir, the post having an inner surface that surrounds the aperture and an outer surface, the end of the post opposite the wall of the reservoir defining an opening, wherein the closure member is hinged to the closure member retainer, and wherein the closure member is moved between the unvented position and vented position by rotation about the closure member retainer.
In a forty-ninth embodiment, the present disclosure provides the vent assembly of the forty-eighth embodiment, wherein the closure member further comprises a latch that mechanically engages with a notch in an outer surface of the post.
In a fiftieth embodiment, the present disclosure provides for a system comprising a) a paint cup reservoir for holding paint when attached to a paint gun having a wall, the paint cup reservoir having an internal surface defining the volume of the reservoir and an external surface, a first aperture formed in the wall, a post extending from the wall of the reservoir, the post having an inner surface that surrounds the first aperture and an outer surface, the end of the post opposite the wall of the reservoir defining an opening, and b) a closure member formed entirely from a conformable material, the closure member having second apertures that allow venting of the volume via the first aperture in a vented position and do not allow venting of the volume via the first aperture in an unvented position.
In at least one embodiment, the present disclosure provides for the reservoir having an opening, and c) a lid that is attachable to the opening, and optionally d) a paint gun, the lid attachable to the paint gun in a siphon or gravity feed operation.
Objects and advantages of this invention are further illustrated by the following examples, but the particular materials and amounts thereof recited in these examples, as well as other conditions and details, should not be construed to unduly limit this invention. These examples are merely for illustrative purposes only and are not meant to be limiting on the scope of the appended claims.
Materials
Test Method 1: Leak Testing
Leakage tests were conducted on select reservoirs. A reservoir was place on a surface with the opening facing upward and the closure member in the unvented position, enabling the reservoir to be filled with fluid. Approximately 600 ml of water containing a few drops of FC to aid visual detection of a leak were added to each reservoir. A stopwatch was started when the dyed water was initially added to a reservoir and the reservoir was visually monitored for leakage over a 30 minute test duration. The reservoir was determined to leak with the appearance of a pendant droplet of the colored water outside the reservoir. Results are tabulated in Table 1. Reservoirs that did not leak within the 30 minute test period were given a value of “0”; reservoirs that leaked within the 30 minute test period were given a value of “1”.
Comparative Examples represent vent assemblies having only the first component (i.e., no second component) and/or vent assemblies that completely failed the leak test or gave inconsistent results, demonstrating inability to accommodate variations due to manufacturing tolerances or environmental factors.
Test Method 2: Sealing Surface Uniformity
Samples consisted of reservoirs like those illustrated in
Test Method 3: Stability of Closure Members Made from Various Materials
The stability of various materials to a variety of solvents was assessed. The materials included NYM, PK, CRS, DELR, and PET. The materials were made into a single component closure member (similar to that illustrated in
Test Method 4: Reservoir Storage Testing
The storage capability of a reservoir for a variety of solvents was assessed. The reservoirs were configured like those illustrated in
A reservoir was place on a surface with the opening facing upward and the closure member in the unvented position, enabling the reservoir to be filled with fluid. Approximately 600 ml of fluid consisting of ACE, PB1, PB2, DELT, GLS or ENV were added to the reservoir followed by a few drops of FC to aid visual detection of a leak. A lid was used to seal the reservoir.
The vent assemblies of the reservoir were visually monitored for failure. A failure was noted if a leak was visually observed (as described in Test Method 1 above) or the closure member cracked or dissolved in the working fluid being tested. Failure monitoring was observed for up to 3 months. The resulting “Storage Time” and respective “Failure” is summarized in Table 4.
Test Method 5: Nano Indentation Test Method
The modulus of elasticity was assessed for a relatively thin sample (less than 6 mm thickness). The sample was oriented such that the sample is self-supported or where the thickness of the material of interest is much larger than the indentation depth (in the direction of indentation) to minimize the influence of any underlying layers on an indentation-based measurement. The indentation can be performed in an “in-plane” direction.
A cryo microtomy sample preparation method was used which involved cross-sectioning the samples and performing surface preparation using a microtome at cryogenic temperatures as shown below
Cutting Temperatures
A 1-micron diameter ruby sphere probe tip was used to perform the indentation. This is a round ruby that is well-suited for measuring relatively soft materials. A KLA Tencor Nano Indenter® G200 (commercially available from KLA-Tencor, Milpitas, Calif.) with an XP indenter head was used to make all measurements. A minimum of 10 individual indentation measurements were performed on each sample with a minimum spacing of 250 microns. A surface detection criteria 100 N/m was used to define the surface of the test specimen during the approach of the indenter; and the indenter approach velocity was 50 nm/sec. Each indentation was performed to a target indentation depth of 1000 nm. Upon reaching the target indentation depth, a 10 second dwell was performed in load control prior to unloading. Both unloading and loading segments were performed at a constant target strain rate of 0.05; the target strain rate is defined as the loading rate (N/sec) divided by the load on the sample (N).
Individual measurements of elastic modulus were made using the unloading segment of each individual indentation. Elastic modulus was calculated using the maximum indentation depth at the beginning of the unloading segment and the slope of the unloading segment. The slope of the unloading segment was calculated using a linear regression using all unloading segment data between the maximum load and the load at 50% of maximum. Sample elastic modulus was calculated using the analytical solution of a rigid sphere in contact with an elastic half-space. In the case of each sample material, an estimate of the material's Poisson's ratio was used in the modulus calculations and these estimates are summarized in Table 5.
All examples utilized a reservoir having a singular side-wall with a circular cross-section, a base, an opening opposite the base, and a reservoir volume of about 700 ml. The reservoir was prepared from PP using a conventional injection molding process. The reservoir base contained four apertures, having a diameter of about 1.25 mm, located in a circular pattern each spaced at 90-degree intervals, similar to the vent assembly shown in
The closure members were prepared using different manufacturing methods, as shown in Table 1. The manufacturing methods included 3D printing and injection molding. Materials utilized are referenced in Table 1. The height (HV) and inner diameter (DV) of each closure member, as illustrated in
Thus, the present disclosure provides, among other thing, vent assemblies. Various features and advantages of the vent assemblies are set forth in the following claims
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/IB2020/060589 | 11/10/2020 | WO |
| Number | Date | Country | |
|---|---|---|---|
| 62933628 | Nov 2019 | US |
