The device and method described below relate to inkjet imaging devices and, more particularly, to printheads in inkjet imaging devices.
Inkjet printers form a printed image by ejecting or “jetting” small droplets of liquid ink onto an image receiving surface, such as an intermediate transfer surface or a media substrate. The benefits of inkjet printing include low printing noise, low cost per printed page, and the ability to print “full color” images. Inkjet printers include, among other components, a printhead and a printhead controller. The printhead controller selectively sends ejection signals to the printhead that cause ejectors within the printhead to eject droplets of liquid ink upon an image receiving surface to form at least a portion of a printed image.
In general, inkjet printheads include a plurality of ink ejectors and at least one reservoir for storing a quantity of ink. Monochromatic inkjet printheads may include a single reservoir for containing a single color of ink. Full color inkjet printheads may include a plurality of reservoirs, with each reservoir configured to contain a different color of ink. For instance, a full color inkjet printhead may include four reservoirs with each reservoir containing one of the four colors of ink typically used to generate full color images; namely, cyan, magenta, yellow, and black. The ink ejectors eject very small droplets of the ink onto an image receiving surface. Often, a group of one hundred to six hundred individual ink ejectors are coupled by a manifold to a single ink reservoir. Specifically, a monochromatic printhead may include a single group of ink ejectors fluidly coupled to the single reservoir, while a full color printhead may include a separate group of ink ejectors for each of the reservoirs. Thus, a full color printhead having four reservoirs may have four groups of ink ejectors, each of which is fluidly coupled to a different ink reservoir.
An ink reservoir of an inkjet printhead may include a reservoir vent that permits air to enter and exit the reservoir. The vent allows air to be expelled from the reservoir in response to the reservoir being filled with ink. Additionally, the vent enables air to enter the reservoir as ink is ejected by the ink ejectors. Therefore, ink reservoir vents operate to equalize air pressure within the ink reservoir.
Typically, reservoir vents include a vent opening positioned in a region of the ink reservoir located above a maximum ink level. At times, however, a printer may be moved or repositioned. These movements may allow ink within the reservoir to migrate to the vent opening and be spilled from the reservoir. The spilled ink, as a consequence, is lost for printing and may contact parts of the printer not designed for ink contact. Therefore, more inkjet reservoir venting solutions are desirable.
An inkjet printhead has been developed that includes an ink reservoir vent, which prevents ink from exiting the ink reservoir through the vent. The inkjet printhead includes a reservoir, an ink inlet, a vent opening, and a vent member. The reservoir contains a supply of ink and an air space above the supply of ink. A plurality of sidewalls, an upper wall, and a lower wall define the reservoir. The ink inlet and vent opening are formed in one of the plurality of sidewalls, the upper wall, and the lower wall. The vent member extends from the vent opening and includes a first vent member opening positioned in an air space outside of the reservoir, a second vent member opening positioned in the air space above the supply of ink, and a vent channel configured to couple fluidly the first vent member opening to the second vent member opening. The second vent member opening is positioned within the reservoir to enable the second vent member opening to remain within the air space above the supply of ink regardless of a printhead orientation.
A printer has been developed that includes a printhead having an ink reservoir vent that prevents ink from exiting the ink reservoir through the vent. The printer includes a printhead and a printhead controller. The printhead selectively ejects ink onto an image receiving surface. The printhead includes a reservoir, an ink inlet, a vent opening, and a vent member. The reservoir contains a supply of ink and an air space above the supply of ink. A plurality of sidewalls, an upper wall, and a lower wall define the reservoir. The ink inlet and vent opening are formed in one of the plurality of sidewalls, the upper wall, and the lower wall. The vent member extends from the vent opening and includes a first vent member opening, a second vent member opening, and vent channel. The first vent member opening is positioned in an air space outside of the reservoir. The second vent member opening is positioned in the air space above the supply of ink. The vent channel is configured to couple fluidly the first vent member opening to the second vent member opening. The second vent member opening is positioned within the reservoir to enable the second vent member opening to remain within the air space above the supply of ink regardless of a printhead orientation. The printhead controller is coupled to the printhead for controlling the ejection of ink from the printhead.
A method has also been developed of venting a printhead in a printer that prevents ink from exiting an ink reservoir through the vent. The method includes inserting a vent member having a first vent member opening and a second vent member opening fluidly coupled by a vent member channel into a vent opening in an ink reservoir. The method also includes positioning the vent member to locate the first vent member opening in an air space outside of the reservoir. Additionally, the method includes positioning the vent member to locate the second vent member opening at a position that enables the second vent member opening to remain in an air space above a supply of ink contained by the reservoir regardless of a printhead orientation.
The foregoing aspects and other features of the present disclosure are explained in the following description, taken in connection with the accompanying drawings.
The vent described herein is suitable for use with a printer. The term “printer” refers, for example, to reproduction devices in general, such as printers, facsimile machines, copiers, and related multi-function products. While the specification focuses on an inkjet printer, the vent described herein may be used with any printer that contains a supply of ink. Furthermore, the vent described herein may be used with printers that form printed images with either aqueous ink or phase change ink.
Referring to
The ink reservoir 104 may include a first pair of opposed sidewalls 128, 130, a second pair of opposed sidewalls 132 (only one of which is shown in
The ink inlet 108 is formed in one or more of the reservoir walls. As mentioned above, the ink inlet 108 is fluidly coupled to the main reservoir 262. When the supply of ink 124 in the reservoir 104 has dropped to or below a minimum value, the reservoir 104 receives ink from the main reservoir 262 through the ink inlet 108 until the reservoir 104 has been filled to a predetermined maximum ink level, represented by Line C of
The reservoir walls 128, 130, 132, 136, 140 and the upper surface of the supply of ink 124 define an air space 148 above the supply of ink 124. As mentioned above, the reservoir 104 may be filled to a predetermined maximum ink level. When the reservoir 104 is filled to the maximum ink level, a volume of air is present above the upper surface of the supply of ink 124. This volume of air is referred to as the air space 148. As shown in
The vent opening 116 in the ink reservoir 104 is an aperture formed in one or more of the reservoir walls 128, 130, 132, 136, 140 that permits a portion of the vent tube 120 to extend into the ink reservoir 104. As shown in
The vent tube 120 permits air to enter and exit the reservoir 104, but prevents ink from flowing out of the reservoir 104. As shown in
The lower opening 156 is an aperture at the bottom of the channel 160. As shown in
The position of the lower opening 156 prevents the supply of ink 124 from exiting the reservoir 104 through the channel 160. As shown in
Consequently, regardless of the position of the printhead 100, a buffer of air is present between the upper surface of the supply of ink 124 and the lower opening 156 to prevent the supply of ink 124 from entering the channel 160 and exiting the reservoir 104 through the vent tube 120. Specifically, the lower opening 156 remains in the air space 148 in response to the printhead 100 being rotated about any axis of rotation. For instance, the lower opening 156 remains in the air space 148 as the printhead 100 is transitioned between the upright position of
The vent tube 120 prevents ink from impeding an airflow through the channel 160 if the supply of ink 124 contacts the lower opening 156. As stated above, regardless of the position of the printhead 100, the lower opening 156 remains in the air space 148; however, if the printhead 100 is subject to a severe jostling or extreme vibrations, the supply of ink 124 may briefly contact the lower opening 156. To prevent ink from forming a meniscus across the lower opening 156 that prevents air from flowing through the channel 160, the lower opening 156 has a width or diameter in excess of a predetermined value. The predetermined value is at least partially determined by the surface tension of the ink. In particular, ink having a high surface tension results in a greater predetermined value as compared to an ink having a low surface tension.
As shown in
The vent tube 120 may be incorporated within a sensor probe 172 removably connected to the vent opening 116. As shown in
The sensor probe 172 may also position a component of a multipart sensor, referred to as a sensing element, within the reservoir 104. The sensing element or elements may generate one or more signals indicative of the level of ink in the reservoir 104. For instance, a pair of sensing elements may be positioned within the reservoir 104 to generate a “full” signal when one or more sensing elements are in contact with the supply of ink 124 and to generate a “low” signal when one or more of the sensing elements are not in contact with the supply of ink 124. Additionally, the sensing element or elements may be positioned to detect the level of ink in the reservoir 104 over a continuous range.
The sensor probe 172 includes at least one channel 180 (as shown in
The cross channel 192 is formed at the interface of the upper portion 184 and the lower portion 188 of the sensor probe 172. The cross channel 192 fluidly couples the lower opening 156 to the air space 148. As shown in
In some embodiments, the vent tube 120 may fluidly couple the reservoir 104 to the atmosphere. In other embodiments, the vent tube 120 may fluidly couple the reservoir 104 to an air pressure device (not illustrated) that selectively couples the air space 148 to one of the atmosphere, a source of air pressure greater than atmospheric pressure, and a source of air pressure lower than atmospheric pressure. The printhead 100 may include a coupling tube (not illustrated) for connecting the air pressure device to the upper opening 152. The air pressure device may maintain either a positive or negative pressure within the reservoir 104. Even when the air pressure device is coupled to the reservoir 104, the vent tube 120 permits air pressure levels within the reservoir 104 to fluctuate as ink is filled and ejected from the reservoir 104.
The vent tube 120 may be coupled to a printhead 100 configured to form printed images with phase change ink. As shown in
Some inks, including gel inks, may be cured during the printing process. Radiation curable ink becomes cured after being exposed to a source of radiation. Suitable radiation includes, but is not limited to, infrared, visible, and ultraviolet. In particular, ultraviolet-curable gel based phase change ink, referred to herein as UV gel ink, becomes cured after being exposed to ultraviolet radiation.
The ink loader 254 contains a quantity of phase change ink in the solid or gelatinous phase. Phase change ink is supplied to the ink loader 254 as solid ink pellets, solid ink sticks, or a quantity of gel-based ink, among other forms. The ink loader 254 moves the phase change ink toward the melting device 258, which melts a portion of the ink into the liquid phase. The liquid ink is delivered to the main reservoir 262, which is thermally coupled to a heater 274 configured to heat the main reservoir 262 to a temperature that maintains the ink in the liquid phase. Liquid ink from the main reservoir 262 is delivered to the printhead 100. In particular, the ink is delivered to the ink reservoir 104 through ink inlet 108, as shown in
The main reservoir 262 and the ink reservoir 104 may be configured to remain coupled to the printer 250 during normal usage and servicing of the printer 250. Specifically, when the ink level in the ink reservoir 104 falls below a predetermined level, the printer 250 refills the ink reservoir 104 with liquid ink from the main reservoir 262. Similarly, when the ink level in the main reservoir 262 falls below a predetermined level, the printer 250 is configured to fill the main reservoir 262 with additional ink from the ink loader 254. Accordingly, in one embodiment, neither the main reservoir 262 nor the ink reservoir 104 are disposable units configured to be replaced when the printer 250 exhausts an ink supply.
The printer 250 may be configured to form printed images with UV gel ink. UV gel ink remains in a gelatinous state or phase having a comparatively high viscosity at the ambient temperature. When heated to or above the melt temperature, however, the viscosity of UV gel ink is reduced, and the ink enters a liquid phase that is suitable for ejection by the printhead 112. As illustrated in
The vent tube 120, when coupled to a phase change ink printer 250 enables air, or other gases, to enter and exit the air space 148 in response to temperature changes of the ink 124. In particular, the vent tube 120 permits air to escape the air space 148 as ink in the reservoir 104 is heated. Additionally, the vent tube 120 permits air to enter the air space 148 in response to the ink in the reservoir 104 cooling.
Those skilled in the art will recognize that numerous modifications may be made to the specific implementations described above. Therefore, the following claims are not to be limited to the specific embodiments illustrated and described above. The claims, as originally presented and as they may be amended, encompass variations, alternatives, modifications, improvements, equivalents, and substantial equivalents of the embodiments and teachings disclosed herein, including those that are presently unforeseen or unappreciated, and that, for example, may arise from applicants/patentees and others.