The present invention relates to window opening control devices, often referred to as vent stops, which can be actuated to limit the extent to which a window sash may be opened. This enables the sash to be opened enough for ventilation while limiting the opening to a desired maximum size. More particularly, the invention relates to vent stops incorporating a pivoting stop element.
Pivoting vent stops are in general well known devices that are designed to be mounted on sash rails of double hung windows or other slidable window arrangements in a position to allow a window sash to be opened to, but not beyond, a predetermined position. A typical pivoting vent stop includes a housing arranged to be mounted in a sash frame, a tumbler pivotally mounted in the housing and movable between retracted and extended positions, a spring for biasing the tumbler toward its extended position, and some form of retention means for retaining the tumbler in a retracted position. When the tumbler is retracted, a window sash may slide over the housing and thus be moved to fully open position. When the tumbler is in an extended position, however, it engages the sash after partial opening thereof and blocks further opening movement. When it is necessary or desirable to fully open the sash, the tumbler is pushed back into its housing and held in a retracted position until needed.
An early form of pivoting vent stop is reflected in the Szapucki et al U.S. Pat. No. 6,572,158, which incorporates a pivoted tumbler biased toward an extended position by a spring. In order to retain the tumbler in a retracted position, when desired, the tumbler can be pressed inward and then slid on a loose pivot connection until an end portion of the tumbler lies underneath a lip on the housing. The tumbler is released, when desired, by sliding the tumbler in an opposite direction to free the end portion and allow the tumbler to be pivoted outward by the biasing spring. A shortcoming of this type of device is the inconvenience of manipulating the tumbler for locking and unlocking it in or releasing it from a retracted position.
A different form of pivoting vent stop is represented by the Liang et al U.S. Pat. Nos. 7,600,796 and 7,637,544. In each of these devices, a tumbler is pivotally mounted in a housing and biased to a projected position by a spring. A separate, spring-biased latch mechanism is contained within the housing to engage the tumbler, when retracted, and retain it in a retracted position until the user desires to release it into an extended or locking position. A push-button type of release is provided for the latch mechanisms, such that the tumbler can be retracted by pressing on the projected end of the tumbler, and released by pressing on the push button release for the latching mechanism. A shortcoming of these designs is their relative complexity and corresponding higher cost, as well as a somewhat larger physical size to accommodate the presence of the release mechanism.
Yet another form of pivoting vent stop is represented by the Liang et al U.S. Pat. Nos. 7,530,611 and 8,235,430. Each of these devices utilizes a special spring element which is attached to a pivoted tumbler and has a horizontally extending portion that slides over a contoured bottom of the housing in which the tumbler is mounted. The combination of the sliding spring and the contoured housing bottom is intended to cause the tumbler to be self-retaining in retracted or extended positions without the need for special locking and/or releasing mechanisms. This arrangement, while having certain desirable functional features has the shortcoming of requiring extra parts and the assembly operations associated therewith, which adds extra cost to a highly cost-sensitive product.
There remains a need for a pivoted vent stop that is fully functional but which nevertheless requires an absolute minimum of parts, resulting in lower manufacturing and assembly costs.
The present invention is directed to an advantageous form of pivoting vent stop which is comprised of only two parts: a housing, and a tumbler pivotally mounted within the housing. The two parts are formed of injection molded plastic material and thus suitable for production on an economical basis. The vent stop of the invention incorporates a novel construction by which the two parts thereof cooperate to provide an integrally formed resilient detent arrangement whereby the tumbler is self-retaining in either of its retracted or extended positions. The design and structure of the new device is such that the two parts thereof, after molding, may be assembled by simply pressing the tumbler part into the housing part, whereupon the tumbler is pivotally mounted within the housing and the detent features are automatically functional.
As a feature of the invention, portions of the housing and portions of the tumbler cooperate resiliently to form a two-position detent, allowing the tumbler to be manually pivoted between its retracted and extended positions and automatically retained in either of those positions. This desirable function is achieved in the device of the invention without the use of added spring elements that are found in prior art devices and which add significantly to the cost of production.
In a particularly preferred form of the invention, the desired resilient detent action is derived from the side walls of the housing, which are formed of a plastic material having suitable strength and resilience. The housing side walls are formed with detent recesses therein which receive detent projections extending laterally from the tumbler and spaced radially from the pivot axis of the tumbler. The detent recesses are disposed along an arcuate path followed by the detent projections during pivoting movements of the tumbler. The recesses are formed with end portions, corresponding to recessed and extended limit positions of the tumbler, and with a restricted intermediate portion. When the tumbler is pivoted from one limit position to the other, the detent projections pass through the restricted intermediate portion of the detent recess and resiliently displace such restricted portions in order to pass through. A modest degree of force is required to cause the detent projections to pass through the restricted portion, and the tumbler is thus automatically retained in either of its limit positions until intentionally moved by pressing on one end or the other of the tumbler.
To particular advantage, the detent recesses comprise primary openings through the opposed side walls of housing, and secondary openings on at least one side, and preferably both sides of the primary openings. The secondary openings, together with the primary openings, define resiliently displaceable side wall portions that are deflected within the planes of the respective side walls, to allow passage of the detent projections through the restricted portions of the detent openings.
For a more complete understanding of the above and other features and advantages of the invention, reference should be made to the following detailed description of a preferred embodiment of the invention, and also to the accompanying drawings.
Referring to the drawings, the numeral 20 designates generally a housing part of the two-part vent stop device of the invention. The housing forms an upwardly opening cavity 21 which receives a tumbler 22. It will be understood that, throughout this specification, directional terms such as “upward”, “downward”, “laterally” and the like are referenced to the representational orientation of the device as shown in the drawings, and are used for convenience only and not in a limiting manner. In actual practice, the vent stop may be used in any orientation called for by its mounting in a window sash.
In the illustrated and preferred form of the device, the housing 20 is formed with a top plate or flange 23, which surrounds and extends outward from upper edges of the sidewalls 24, 25 and end walls 26, 27 of the housing. The housing also includes a bottom wall 28. Integral mounting clips 29, 30 are provided at each end of the housing 20, extending outward and upward from bottom portions of the respective end walls 26, 27. Upper portions of the mounting clips 29, 30 underlie opposite end extremities of the flange 23, as shown in, for example,
In accordance with aspects of the invention, the housing side walls 24, 25 are provided with axially, aligned circular through openings 31, 32 for the pivotal mounting of the tumbler 22. The tumbler, which is injection molded of plastic material, is formed with integrally molded cylindrical pivot pins 33, 34, which are received in the respective pivot openings 31, 32 and provide for pivotal mounting of the tumbler in the housing about a predetermined pivot axis.
As shown particularly in
In the illustrated form of the invention, the retracted limit position of the tumbler 22 is determined in part by means of an extension 38 of the bottom 39 of the tumbler. As shown in
As shown particularly in
In accordance with an important aspect of the invention, the tumbler 22 and housing 20 are provided with novel, self-contained detent features providing a desired over-centering spring action and serving to retain the tumbler 22 is its respective retracted or extended positions without requiring additional springs or other parts that would add cost and complexity of the device. To this end, the tumbler 22 is provided on opposite sides with detent projections 47, 48 which are spaced a short distance from the pivot axis formed by the pivot pins 33, 34. In a representative but non-limiting example, in which a tumbler of approximately 1.4 inches in length is configured to pivot through an angle of about 22.5°, the detent projections may be spaced from the pivot axis a distance of approximately 0.250 inch. The detent projections, which conveniently but not necessarily are of cylindrical form, have a diameter of about 0.125 inch, extend a short distance (e.g., 0.057 inch) outward from the side walls 49 of the tumbler and project through detent openings 50 in the opposite side walls 24, 25 of the housing. In the described but non-limiting example, the side walls of the housing may have a typical thickness of about 0.059 inch, it being understood that such side walls will have a small taper (e.g., 1°) to accommodate the molding processes.
As illustrated particularly in
In accordance with a feature of the invention, secondary openings 56, 57 are formed in one or both of the housing side walls 24, 25, spaced closely adjacent to the opposite sides of the detent openings 50 therein. The respective secondary openings 56, 57 preferably are contoured to follow the side edge contours of the detent openings 50 and extend substantially from the top to the bottom of the detent openings. In the illustrated embodiment, the secondary openings extend to points slightly above and slightly below the top and bottom extremities of the detent openings 50. The detent openings 50 and their respective secondary openings 56, 57 define between them resiliently displaceable side wall portions 58, 59 which, at their upper and lower ends, are integral with the housing side walls 24, 25 while being resiliently displaceable in their mid portions to accommodate passage of the detent projections 47, 48 through the restricted mid portions 53 of the detent openings. In an exemplary but non-limiting example, the displaceable side wall portions may have a width of about 0.030 inch from top to bottom. Persons skilled in the art will, however, be aware that the width dimension of the detent openings 50 in their restricted portions 53 and the width dimensions of the displaceable side wall portions 58, 59 may be somewhat variable depending on the desired level of force required to pivot the tumbler from one limit position to the other. The functional principles of operation will remain the same, regardless of such dimensional variations.
To facilitate and expedite assembly of the two-part vent stop of the invention, the respective housing side walls 24, 25 are provided on inner surfaces thereof with two sets of opposed vertically disposed slots 60, 61 which are aligned vertically with the pivot openings 31, 32 and the detent openings 50 respectively. The width of the first pair of slots 60 is such as receive the pivot pins 33, 34 of the tumbler, while the width of the second pair of slots 61 is such as to receive the detent projections 47, 48. As shown in
In accordance with an aspect of the invention, a tumbler 22 and housing 20 are assembled by inserting a tumbler part way into the housing cavity 21, with the pivot pins 33, 34 and the detent projections 47, 48 aligned with the slots 60, 61. The tumbler is then pressed into to cavity, causing the pivot pins and detent projections to slide downward within the inclined slots. This causes the housing side walls to be progressively and resiliently displaced outwardly, until the pivot pins and detent projections are aligned with their respective openings 31, 32 and 50, at which time the housing side walls return to their normal configuration, engaging and permanently retaining the tumbler in operative relation within the housing.
In order to actuate the tumbler 22 from a recessed position (
Because of the multiple requirements of, and functions performed by the housing 20, it is preferably formed of an engineering plastic material having substantial strength and resiliency. A preferred material for this purpose is CELCON® acetal copolymer, available from Ticona, of Summit, N.J. A preferred material for the tumbler is nylon.
The invention represents a significant improvement in vent stop devices because it provides all of the necessary functions of such a device without compromise—indeed with certain improvements—yet is formed of only two parts. Prior art devices performing similar functions typically have required the provision and assembly of at least three individual parts. Because of the nature and utilization of vent stop devices, purchasers thereof (typically window manufacturers) are very price conscious. The device of the present invention, requiring only two parts and a minimal, easily automated assembly step, enables a significant reduction in the manufacturing cost of the device with no sacrifice of performance. Whereas heretofore, a separate spring element has been required to achieve the desired action of the tumbler, the device of the present invention derives the necessary spring action from the interaction of the housing and tumbler, and preferably by forming resiliently displaceable portions of the housing side walls, which control movements of the tumbler between its retracted and extended limit positions.
The vent stop device of the invention not only derives all the necessary functionality with a mechanism of only two parts, but additionally enables a fully functional device to be assembled by simply pressing one part together with the other.
It should be understood, of course, that the preferred embodiment of the invention herein illustrated and described is intended to be representative of the invention and it will be recognized by those skilled in the art that certain variations may be made therein without departing from the teachings of the disclosure. In this respect, although the described embodiment of the invention is indicated to have detent features in both side walls of the housing, it is acceptable in many cases if at least one side has a detent recess. Accordingly, reference should be made to the following appended claims in determining the full scope of the invention.
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