The present invention relates to improvements in window vent stops particularly for double hung windows and the like, and to improvements in their installation and operation in preventing a window or door from opening more than a desired amount.
Vent stops are used to restrict the opening of windows and doors, and are primarily used on double hung windows and sliding doors where a sliding sash window or door member slides from a first position to a second position. The vent stop prevents the sash from moving past a selected point, but generally permits the window to be opened a certain amount for ventilation or other purposes. For example, a window vent stop may permit a sash window to be opened four or five inches to allow air circulation, which only constitutes a portion of the window's normal travel stroke in moving from a fully closed position to a full open position. One of the considerations leading to the use of such vent stops is security concerns relating to unauthorized entry from unlocked and otherwise unprotected doors and windows.
Such door and window vent stops are typically adapted to permit installation through an opening into a hollow area of a sash member or window frame, where it is retained therein using a top plate and flexible mounting clips, such as the mounting clips 14 shown by U.S. Pat. No. 5,575,116 to Carlson for a “Window Vent Stop.” Such clips are limiting in that they are not functional for a window that does not have a hollow frame, which may include new wood windows, and also many older windows already in service in building, into which a stop may be desirably installed.
The vent stop of the current invention incorporates unique retention means which permit it to be installed into windows that do not have hollow frames, and thus permit retrofit installation of the stop into older windows, and particularly wood windows.
It is an object of the invention to provide a vent stop that is easily installed into a new window currently being assembled.
It is another object of the invention to provide a vent stop that is easily installed into an older window that is still in service in a building or structure.
It is a further object of the invention to provide a vent stop that does not require mechanical fasteners such as screws, for its installation.
It is another object of the invention to provide a vent stop that resists removal from a window once installed therein.
It is also an object of the invention to provide a vent stop with multiple means of retention within an opening of a window to retain the stop therein.
Further objects and advantages of the invention will become apparent from the following description and claims, and from the accompanying drawings.
A vent stop is commonly installed into windows and doors to limit travel therein of a sash member. The vent stop, as is common in the prior art, may include a tumbler that may have a first end and a second end, with the tumbler being pivotally mounted to the housing using pin, so as to be pivotable between a retracted position, wherein the tumbler is at least partially disposed within the housing cavity, and an extended position, wherein at least a portion of the tumbler second end is protruding out the opening of the top plate of the housing. A biasing member biases the tumbler to pivot outward from the housing into the extended position. When the tumbler is in the extended position, a portion of the tumbler second end limits movement of a sliding sash of the door or window, but it permits free sash movement when the tumbler is in the retracted position.
The vent stop disclosed herein is particularly adapted to permit ease of its installation, especially into a wooden door/window, whether for concurrent installation into newly manufactured window, or for retrofit into an older window still in service in a building or structure. The vent stop incorporates multiple retention means to inhibit the stop's removal, once properly installed in the window opening, and installation which requires no additional fasteners, such as screws or bolts. The retention means includes a wedge-shaped protrusion located at a distal end of the vent stop housing, which engages the wood of the window opening when pivotally installed therein, to secure a first end of the stop. The opposite end of the stop may be redundantly secured. A first means of securing the opposite end may comprise one or more arcuate flanges on housing side walls. These arcuate flanges may be adapted to unidirectional movement so as to permit its movement relative to the window opening during pivotal installation of the stop, but thereafter deterring counter-pivotal motion that would allow deliberate or inadvertent removal of the vent stop.
A second means of securing the opposite end of the stop comprises a deformable spring clip. The spring clip may be integral to the housing or be a separate part that is secured to the housing. The spring clip is adapted to deflect during installation of the stop, with teeth on the protruding end of the spring clip being biased to engage the wood of the opening during the final steps of the installation. The teeth and the biasing of the spring clip serve to jointly ensure that attempted removal of the vent stop, produces a comparable resistance to such removal forces. A block-shaped protrusion on the housing first end ensures a tight fit—possibly an interference fit—between the vent stop and the window opening.
The housing 20 contains several features which are critical to the vent stop 10 of the current invention, which may function similar to other vent stops, but is particularly adapted for ease of installation into, and retention within a window, because of those housing features. Although the housing features make it particularly well suited for installation into a window made of wood, it may nonetheless be suitable for installation into windows made of other materials.
The housing 20, as seen in
A single continuous wall may be the result of forming the housing 20 as a plastic, injection molded part, or as a metallic casting or a forged part, etc. In an embodiment where the housing walls are integrally formed, they may preferably be formed so as to have a first and a second generally flat side wall portion, and to have two semi-circular end wall portions to create a racetrack shape. Whether formed as separate wall members 27-30, or as a unitary wall member, the cross-section of the housing may resemble a race-track shape with an opening 33 therein to form a housing cavity 32, which may be coterminous with the faceplate opening 21P, as seen in
The second end wall 30, to accommodate installation of the vent stop in a window/door opening, as will be discussed hereinafter, may initially protrude orthogonally from the bottom surface 23 of the top plate 21, and thereafter transition into a curved portion to form part of a torus 30T. In a profile view of the second end wall 30, it may be seen that the curved shape 30T of the end wall 30 comprises an arc-segment having a radius Rwall that may have an origin 34 proximate to the first end of the housing, and may preferably be at the extreme end of the top plate 21 at bottom surface 23. Such an origin location may assist in the installation of the vent stop, as will be discussed in the following paragraphs.
The vent stop 10 of the current invention may be retained within an opening of a window utilizing any one of, a combination of, or all of, the following retention means. The first end wall 29 may comprise a protrusion 35. Protrusion 35 may be wedge-shaped by having a top surface 35T and bottom surface 35B which converge into a knife-edge, or they may converge to terminate in an end surface 35E. The purpose of protrusion 35 is to serve as a housing member capable of being driven into the material of the window, when the vent stop 10 is installed into an opening therein. The protrusion 35 may be attached to the housing end wall 29, or be integrally formed with the first end wall 29. The protrusion 35 may work in conjunction with either of, or both of, the spring clip 80 or/and the arcuate flanges that protrude from the housing side wall portions 27 and 28. The protrusion 35 may preferably be located proximate to the distal end 26 of the first wall 29, to better facilitate the pivotal installation of the vent stop, which is discussed later.
The housing side walls (or side wall portions) 27 and 28 may comprise generally planar outside surfaces from which may protrude a flange. As seen in
The outer side 36T of the arcuate flange 36 may be parallel to the inner side 36I so as to produce a flange having the generally constant thickness T36, as seen in
To engage the material of the window, when installed therein, the flange 36 may comprise a side surface 36S being adapted to permit, or be disposed toward engaging in, unidirectional motion upon contact with the faying surface (the opening in the window). The meaning of “fay” herein follows the conventional meaning, which is “to join or be fitted closely or tightly.” Therefore the side surface 36S of the flange 36 and the portion of the window opening it contacts are faying surfaces, and will be fitted closely together, as described later. This disposition toward unidirectional motion may serve to facilitate installation of the vent stop 10 into the window opening, but may also serve to thereafter oppose its removal therefrom. As seen in the end view of
The start of the first tooth 39 may begin with an angled edge surface 39A which transitions into side surface 36S by a radiused surface 39R. The end of the tooth may be defined by a generally normal surface 36N, which terminates on a surface 36S′ which is generally parallel to the flange side surface 36S. The surface 36N need not actually be normal to side surface 36S, and may be angled to provide some undercut beneath the tooth in order to provide further engagement with the material of the window opening. The surface 36S′ may be parallel to side surface 36S, and provides a transition into the successive tooth 40, which may be similarly formed using an angled surface 40A and a normal surface 40N. The successive teeth may or may not also utilize the radiused transition surface, which, in the case of the first tooth 39, may serve to initially deform or penetrate the material of the window. The total height of the flange 36, the spacing of the teeth, and the depth of the teeth down to surface 36S′ , and other related parameters may be calibrated to achieve maximum retention within the material that the window is made from. Even where the window is a wood, those parameters may be varied to accommodate harder or softer woods that may be utilized for the window frame.
It should also be noted that the successive teeth 40, 41, 42, etc., may be progressively taller, meaning that side surface 36S would be stepped. Those teeth may also be progressively wider, meaning that the radius of the outer surface, R36T, may become progressively larger for successive teeth. Such a progression may help to increase retention as each successive tooth may incrementally need such a size increase to provide the same level of engagement with the wood as the previous tooth. Such incremental changes may be very slight, so as to not be distinctly noticeable to the naked eye.
In one embodiment of the invention, there may be a second flange 37 being formed on wall 26, essentially the same as flange 36, with side surface 37S being generally co-planar with surface 36S, but with the flange 37 being formed by inner and outer surfaces 37I and 37T, having smaller radii—R37I and R37T. To work best in conjunction with the wedge-shaped protrusion 35, the first flange 36, and the second flange 37 may preferably be formed using sufficiently large radii (R36I, R36T, R37I, and R37T) so as to have the flanges 36 and 37 located proximate to the housing second end 20B, but spaced slightly apart from each other. In another embodiment, a third flange 38 may be formed using radii (R38I and R38T) so as to locate the flange 38 to be closer to the housing first end 20A. The flange 38 may or may not comprise teeth. Lastly, in another embodiment, the other side wall 28 may also be formed with flange 43, with it being comparable to flange 36, and having a unidirectional side surface 43S. In addition wall 28 may also be formed with flanges 44 and 45 (
As seen in
The portion of spring clip 80 that may protrude from the housing 20 may preferably be curved, and may be so curved so as to take a circular shape 81 (
As seen in
The vent stop 10 may be inserted into the opening 102 at an angle, with a portion of the housing first end 20A being positioned to first enter the opening 102 proximate to the first end 103 of the opening. The housing first end 20A may be inserted such that point 34 (
As the spring clip 80 contacts the window 101, continued application of the force to the top plate 21 causes further engagement of the wedge-shaped protrusion 35, as well as deformation of the spring clip 80. The sequence of steps in the installation of the vent stop 10 is viewable in the views comprising
This engagement of the spring clip 80, as positioned in
It is important to note the coordination between the size of the opening 102 in the window 101, and the extent of the vent stop 10 in both principal directions- side-to-side and end-to-end. The distance between the face of the block-shaped protrusion 46 and the second end wall 30 (denoted by length dimension 47 in
The tumbler 50 may have a first end and a second end, with the tumbler 50 being pivotally mounted to the housing 20 using pin 90 through in-line orifices 48 in walls 27 and 28 (
The vent stop may further comprise a colored signal 95 (
The examples and descriptions provided merely illustrate a preferred embodiment of the present invention. Those skilled in the art and having the benefit of the present disclosure will appreciate that further embodiments may be implemented with various changes within the scope of the present invention. Other modifications, substitutions, omissions and changes may be made in the design, size, materials used or proportions, operating conditions, assembly sequence, or arrangement or positioning of elements and members of the preferred embodiment without departing from the spirit of this invention.
This application claims priority on U.S. Provisional Application Ser. No. 61/273,131 filed on Jul. 30, 2009, the disclosures of which are incorporated herein by reference. This application is a continuation-in-part of U.S. application Ser. No. 12/802,640, filed Jun. 10, 2010, the disclosures of which are incorporated herein by reference.
Number | Date | Country | |
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61273131 | Jul 2009 | US |
Number | Date | Country | |
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Parent | 12802640 | Jun 2010 | US |
Child | 12804895 | US |