The present invention relates to storage bags and specifically to a ventable storage bag for expelling unwanted air trapped internally by the bag.
Storage bags are a common household product used throughout the world. Storage bags are conventionally used to store food products in a refrigerator, freezer, portable cooler for camping, picnics, backyard barbecues, or similar type occasions, or even in kitchen cabinets. Stored food items may include, for example, fruits, deli meats, poultry, bread, cheese, beef, sauces, chips, nuts, sugar, flour, and the like. Storage bags may also be used to store various other items such as cosmetic applicators, personal care items, pills, screws or nails, batteries, and the like. Such bags are often made of a flexible material such as plastic, and therefore may be preferred for storage use over a hard-sided container. That is because the size of the flexible bag may be adjusted to match the space required to store the bag's contents, whereas if a hard-sided container is only half full, the empty half is just wasted space.
One difficulty with conventional storage bags is air can get trapped inside the bag as the user closes the bag. This decreases the shelf-life or storage longevity of a stored product. Particularly, when the storage bag stores a food product and is placed in a freezer, excess air in the bag may cause desiccation (commonly known as freezer burn) thus spoiling the stored food product. Some persons have tried to solve the problem of unwanted, excessive air inside a storage bag by vacuum sealing the bag. This process requires a machine to vacuum or pump the excess air out of the bag and may take up to several minutes to seal each bag. The machine, while taking up a great deal of counter-top or kitchen-top space, creates noise. In addition, conventional vacuum sealing machines can be expensive and thus may not be affordable to the average consumer.
Another problem with storage bags is that the air trapped inside a bag increases the size of the bag, therefore taking up more space in the refrigerator, freezer, cooler, shelf, or box that is strictly required to store the contents of the bag. For a user with limited storage space or a shipping company that wants to maximize storage space use, and therefore profits, unnecessary air inside the storage bag is undesirable. This problem may be resolved only with complicated, and time consuming, manipulation of the bag to squeeze out the air as the bag is closed.
It has been known to utilize a package valve in an attempt to overcome these or similar problems. Many of these prior valves, however, are difficult and expensive to manufacture in that multiple pieces must be made, handled, and assembled. As will be understood to one of ordinary skill, storage bags may conveniently be manufactured by sealing and cutting a continuous plastic web as it is formed at high speeds. At such high speeds, placing a valve in the bags in a consistent position presents several technical difficulties. Inevitably this will require a slower moving web, as well as complicate the manufacturing process, leading to reduced production capacity at an increased cost. Exemplary package valves are disclosed in U.S. Pat. No. 3,432,087 to Costello.
Accordingly, it would be beneficial to have a storage bag that is cost efficient to make and use, easy to manufacture, increases the shelf or storage life of a stored product, conserves space and is easy to use.
The present invention is a bag for storing products with a front wall, a back wall, and a storage space defined between the front wall and the back wall. The bag includes an opening at a top of the bag with a closure mechanism. One or more first perforations are located in the front wall proximate to the opening and beneath the closure mechanism. A cover is positioned over the one or more first perforations having a surface facing away from the bag and a surface facing towards the bag. The bag further includes an adhesive positioned proximate to the top of the bag.
Further, the present invention is a bag for storing products. The bag includes a front wall, back wall, and a storage space defined between the front wall and the back wall with an opening at a top of the bag for inserting products into the storage space. The bag includes a closure mechanism for closing the opening. One or more first perforations are located in the front wall proximate to the opening and beneath the closure mechanism for permitting air trapped within the storage space to escape. A cover is positioned over the one or more first perforations for sealing the bag after air trapped within the storage space has escaped. The cover is an integral extension to the front wall of the bag. The cover includes a front surface facing away from the bag, a back surface facing towards the bag, a top edge, a bottom edge, and two side edges, with the bottom edge and the two side edges of the cover being secured to the bag. An adhesive is secured to the bag. One or more second perforations are above the one or more first perforations, with a portion of the adhesive located between the first and the second perforations.
Still further, the present invention is a bag for storing products. The bag includes a front wall, a back wall, and a storage space defined between the front wall and the back wall. An opening at a top of the bag is for inserting products into the storage space with a closure mechanism for closing the opening. One or more first perforations are located in the front wall proximate to the opening and beneath the closure mechanism for permitting air trapped within the storage space to escape. A cover is positioned over the one or more first perforations for sealing the bag after air trapped within the storage space has escaped, with the cover being a separate piece from the bag and including an adhesive material.
Even further, the present invention is a method of expelling air from a storage bag. The method includes the steps of applying pressure to a closed storage bag filled with trapped air, so air travels through perforations on a surface of the bag, breaking an adhesive seal for the perforations, and exits through an opening to atmosphere created by the breaking of the seal.
With reference to the FIGS., wherein like reference numerals refer to like elements, exemplary embodiments of the present invention provide a venting structure for use in storage bags in order to free air trapped inside the bag after products are placed inside the bag and the bag is closed.
The exemplary embodiments of the present invention help to alleviate the problem of desiccation, which is commonly referred to as freezer burn, created by the presence of air and the build-up of air pressure in the storage bag by providing vents on the bag. If air pressure is increased inside the bag, vents operate to reduce the air pressure by releasing the internal air out from the storage bag and to the environment. In addition, the present invention overcomes the problem created by air in the storage bag causing excessive space to be taken up by the bag. Releasing air from inside the bag through the vents will reduce the volume of the bag and therefore conserve space.
As will be described, the design of the exemplary embodiments of this invention provides multiple means by which excessive air pressure can be expelled from the storage bag. As illustrated in
The bag 5 is preferably made of a plastic film. The term “film” as used herein represents any three-dimensional material which possesses two opposite facing surfaces separated by edging surfaces. The opposite facing surfaces may be mono- or poly-planar and the combined surfaces typically (and preferably) possess many times the area of the edge surfaces. Films employed in the manufacture of storage bags are typically polyolefin thermoplastic films such as one or more layers of polyethylene (low density, high density, linear low density, ultra low density and/or combinations thereof), polypropylene, and polyethylene copolymers (low density, linear low density, ultra low density, high density and/or combinations). Polybutylenes, polyvinyl chloride (PVC), polyvinylidene chloride (PVDC), ABS polymers, polyurethanes, polycarbonates, polysulphones, aliphatic polyamides, polyarylamides, polyaryletherketones, polyarylimideamides, polyaryletherimides, polyesters, polyarylates, polyoxymethylene, poly(epsilon-caprolactone), and the like, alone or composited with a variety of materials, such as metal films, paper, cardboard, textile structures, non-woven materials, wood, and the like may also be used.
The structure of a re-closable, re-sealable bag 5 may be accomplished by using one of several closure mechanisms, either alone or in combination with one another. In the preferred embodiment, an interlocking closure (ILC) 14 is used as the closure mechanism for the opening of the bag 5. The ILC 14 is shown somewhat schematically in
Additional examples of suitable closure mechanisms include a slider device that seals an interlocking closure, tape, hook and loop fasteners, adhesives applied to the bag 5 near the mouth of the bag 5, or an adhesive material formed integrally with the bag itself, as described in U.S. Pat. No. 6,149,304, which is hereby fully incorporated by reference in its entirety. Although the present description focuses on the preferred ILC closure mechanism, any of these alternative closure mechanisms may of course be utilized.
As shown in the figures, the ILC 14 is located near a top edge 16 of the bag 5. The ILC 14 is preferably integrally formed with the rest of the bag 5, as described in U.S. Pat. No. 5,774,955, which is hereby fully incorporated by reference in its entirety. The ILC 14 divides the front and back walls 10, 12 into two parts, a flange or handle portion 18 located above the ILC 14 for gripping the bag 5, and a storage portion 20 located below the ILC 14 for storing products in the bag 5. When the bag 5 is closed, the ILC 14 creates an air-tight seal to the storage portion 20, so that air, liquid, or the like cannot penetrate through the ILC 14.
In order to expel excess air from inside the bag 5 even when the ILC 14 is closed, a venting structure is incorporated in the bag 5. In the preferred embodiment, perforations 22 are formed in the bag 5 to create an exit from the bag 5 for the excess air. As shown in
Varying the number and/or configuration of the perforations 22 may lead to different surface areas being available for excess air to escape from the bag 5. One or more perforations may be used. It is preferred, however, to have several perforations each configured to have relatively short length cuts. Smaller-sized cuts are easier to seal than larger-sized cuts because the opening of a smaller-sized cut uses less surface area on the bag. Generally speaking, the greater the surface area, the greater the potential of leakage.
The perforations 22 preferably extend from one side of the bag 5 to the opposite side of the bag 5. A tremendous convenience in manufacturing storage bags is thus obtained when they are made by forming, sealing, and separating a continuously running plastic web film. The film roll moves in a machine direction (MD), defined as the long direction of the film roll. A transverse direction (TD) is defined as the short direction of the web film roll. If the perforations extend all the way across the bag 5, there is no specific location to find on the surface of individual bags along the machine direction. Thus, for example, the perforations may be formed in the moving film by a rotating die, pressure tool, or the like disposed just above (or below) the film which rotates with the movement of the film to create the perforations into the film, preferably in the direction of film movement. This allows the perforations to be easily placed along the entire width of the bag without worry of registration between the subsequently formed side seals.
A cover 24 may be placed over the perforations 22 to prevent air from re-entering the bag 5 after the air has been expelled from the bag 5, to discourage insects from possibly crawling inside the bag 5, and otherwise to help prevent the contents of the storage bag 5 from being contaminated. The cover 24 may be made from the same material as the bag 5 or a material that will permit securing by heat sealing, ultrasonic welding, etc. to the bag 5. In one embodiment, as shown in
As shown in
Several different types of adhesive 26 may be suitably used with the storage bags described here, depending on the intended use of the bag 5. For example, if the bag is intended for use in storing food products, the adhesive 26 is preferably a “food grade” adhesive. A hot melt pressure sensitive adhesive is generally acceptable. In particular, a pressure sensitive hot melt adhesive may be used, such as the H.B. Fuller Company's product number NW1007XZP. The adhesive used may be selected from a list of various types such as styrene-butadiene-styrene (SBS) block copolymers, acrylic based formulations, silicone based formulations or the like. Additionally, the form may be hot melt types as well as liquid emulsions, suspensions, or solvent formulae.
As the air is expelled from the bag 5 through the perforations 22 when the cover is not sealed to the front wall 10, illustrated by the arrows in
In
In
In the embodiment of
After closing the bag 5 and expelling the excess internal air from the bag 5 of
As discussed above, an advantage of the chamber design is the reduced amount of force required to unseal the cover 24 from the front wall 10 as the air exits the bag 5. In this embodiment, as air is forced into the chamber 29 from the storage portion 20, the air presses up against the side of the adhesive 26 seal between the cover 24 and the front wall 10. Thus the force causing the cover 24 to become unsealed and separate from the front wall 10 is perpendicularly oriented to the direction of separation or “peel”, forming a “peel angle.” Conversely, in the embodiment of
As illustrated in
In order to expel excess air from inside the bag 5 the user may apply external pressure to the bag 5, typically with one hand 30a on the front wall 10 and the other hand 30b on the back wall 12, as shown in
It is known to form small ribs extending longitudinally across a storage bag 5 in its flange portion 18. Such ribs provide easy gripping surfaces to help a user open the bag 5 when the ILC 14 is closed, and to carry the bag 5 from place to place. Such ribs may of course be utilized in any of the embodiments described here. They are most easily utilized with the embodiment of
Another beneficial feature of the embodiments of the storage bag 5 is placing all closing and sealing components in close proximity to each other, and in particular proximate to the opening of the bag 5. The user automatically seals the perforations 22 with the cover 24 and adhesive 26 when closing the bag 5 with the ILC 14. Even after expelling the air from the bag 5, the resealing of the cover 24 is in a familiar area to the user.
Although the invention has been described in detail with reference to certain preferred embodiments thereof, other embodiments are possible. For example, the perforations 22 and cover 24 may be placed at the bottom end or at a side of the bag 5. Therefore, the spirit and scope of the appended claims should not be limited to the description of the preferred embodiment contained herein.
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