The present invention relates generally to metallic container end closures, and more particularly, to a vented metallic container end closure with a plurality of openings to provide enhanced flow and pourability.
Generally, the configuration of a container end closure affects the level to which end consumers, as well as bottlers, manufacturers, distributors, shippers, and retailers, are satisfied with a container. One factor believed to be of considerable importance to consumers is the pour characteristics of the container. In general, it is believed that consumers prefer to use containers capable of providing a relatively high and consistent pour rate. Additionally, it is believed consumers prefer containers that provide a smooth or substantially laminar pour, i.e. a pour which is not characterized by a series of surges or “glugging”.
Many container configurations exist to enhance flow through a container end closure aperture. For example, some containers utilize a single large hole to admit air for venting the dispensed liquid. Examples are provided in U.S. Pat. Nos. 4,210,257; 5,007,554; 4,416,389; 4,148,410; 4,465,204; and 4,361,251; the disclosures of which are incorporated herein by reference in their entirety. Unfortunately, such larger openings tend to be associated with a higher rate of problems such as bursting, buckling, leakage, opening failures and the like, particularly when the contents are pressurized with carbonated beverages such as beer or soda. Additionally, in configurations of large openings coupled with relatively small hinge regions, container leakage and/or separation of the panel and/or other components can be a problem upon opening. In some instances, components have been expelled from the container end closure. Furthermore, such larger openings are often difficult to open or impractical to provide in container end closures which are relatively small.
In various embodiments, vent features of the present invention allow for ease of opening of a content-dispensing portion of the end closure. For example, a vent feature may be forced open prior to the opening of a primary or content-dispensing opening, thus relieving an internal pressure of the container and allowing for easier scoring and opening of the primary opening. It is also contemplated, however, that the vent feature is provided as an optional and/or secondary feature which is opened subsequent to opening of a primary feature.
In order to produce a more efficient, controlled flow rate, some containers utilize a tab or additional tool to open two or more pour openings. This increases the flow rate of the beverage and provides better control of the liquid stream. Additionally, a second vent hole may be utilized to depressurize a container, and thus allow for easier opening of the dispensing port. This is especially advantageous for carbonated and malt beverages such as beer. Examples are provided in U.S. Pat. Nos. 4,205,760; 5,307,947; 5,397,014; 6,024,239; 6,079,583; 7,513,383; 7,748,557; and U.S. Patent Application Publication Nos. 2014/0263333, 2010/0294771 and 2011/0056946; the disclosures of which are incorporated herein by reference in their entirety. However, many prior art end closures with a vent opening may be opened with finger pressure alone and utilize a score residual with a thickness which is prone to prematurely severing, and thus causing leaks or failures during stacking.
In various known devices, inadvertent depression of a pull tab such as that which may occur during handling, stacking, shipping, etc. may result in inadvertent opening of a vent feature, thus ruining the container and contents. Other vent openings utilize a score with excessive score residual, thus making the vent difficult to open without a secondary tool.
Thus, there exists a need to provide a container end closure that provides enhanced pour characteristics through an easy-opening vent feature, while minimizing the likelihood of problems such as bursting, buckling, leakage, opening failures, and the like. Further, there exists a need to provide vent openings which can be opened with a portion of the pull tab, yet prevents inadvertent opening and a positive “ball détente” assembly which identifies proper engagement.
The present invention is generally directed to systems and methods which provide metallic container end closures with a plurality of openings for improved venting and pour characteristics. The present disclosure discusses opening configurations utilizing various numbers, positions, shapes, sizes, and orientations of openings. These configurations are presented herein for description purposes and are not intended to limit the scope of the invention.
In accordance with one embodiment of the present invention, a metallic container end closure is provided that comprises a primary opening and a secondary vent opening. The number of openings may vary in number, size, shape, location, and orientation. In some embodiments, a primary opening provides an aperture for pouring the contents of the container, and a secondary vent opening provides ventilation for air flow through the end panel for enhancing pouring characteristics. In some embodiments, a single primary dispensing opening is provided, and a plurality of vent openings are provided. The plurality of vent openings may provide apertures to vent the container to enhance product flow out of the dispensing opening, to dispense the product at varying flow rates, to accommodate a straw, and/or to allow multiple consumers to drink out of the same container without contacting the same part of the container end closure.
In addition to varying the number of openings, the size of the openings may vary. Larger openings may be included in an end closure to provide a consumer with a faster dispensing rate. Smaller openings may be included to provide container venting, thus depressurizing the container and providing enhanced pourability. Additionally, smaller openings may be used to dispense contents at a slower rate, which may be advantageous for children. Smaller openings also may be configured to selectively accommodate straws. Such configurations may be desirable for children as the smaller opening reduces the flow rate during spills and the use of a straw may increase the likelihood that the child will drink the product. In one embodiment, a large dispensing opening for dispensing the product and a small vent opening for venting the container is provided. In another embodiment, a large dispensing opening and a large vent opening is provided. In this embodiment, the consumer has two substantially equivalent dispensing options.
Various opening shapes are contemplated. For example, the opening shapes may be circular, square, bulbous, triangular, curved, arcuate, oval, and other shapes known in the art. Further, the shapes may be symmetrical or non-symmetrical about an axis that bisects the opening area. The shape of the opening may be chosen based on the desired flow rate and the ease of fracturing an associated score. For example, a score with a triangular shape has a stress concentration at the apex of the triangle, thus reducing the amount of force necessary to fracture the score near the apex. Additionally, a triangular shape will allow an opening tool to focalize the opening force on a smaller area near the apex as opposed to a round score shape.
The location of the openings on the end closure may vary as well. In some embodiments, a dispensing opening and a vent opening is provided. In these embodiments, the vent opening is selectively located on the container end closure so that when a container is tipped to dispense its contents out of the dispensing opening, the contents do not exit out of the vent opening. This selective location prevents spillage out of the vent opening while dispensing product out of the dispensing opening, and the location increases the smoothness of the pour by providing adequate container venting.
The orientation of the openings also may vary. In one embodiment, a vent opening is provided on or proximal to a center line of an end closure, the center line generally bisecting the primary opening, a tab provided on the end closure, and the vent opening. The vent opening is positioned within an open area or void in the tab proximal to user-activated end of the tab. The vent is severable and activated by rotating the tab from an original position and depressing a portion of the tab into an upper surface of the vent feature. The vent feature preferably comprises a raised feature or dome to facilitate opening of the vent feature. A portion of the tab may comprise a détente or downwardly extending portion for contacting and opening the vent feature. This allows a consumer to move the pull tab into the proper position for severing the score of the vent opening without needing to visually identify the location of the tab.
In alternative embodiments, a vent opening is provided offset from a centerline of the closure. Such embodiments include embodiments wherein the vent opening is provided outside of an area defined by a tab when the end closure is provided in a filled and closed state. Although preferred embodiments of the present disclosure comprise a vent opening located on an opposite side of a rivet from a main opening, the present disclosure is not limited to only that embodiment. Rather, it is contemplated that the vent be provided radially offset from such a position, such that a rotation of the tab of between approximately 5 and 120 degrees is required to allow a tail of the tab to contact the vent portion.
In various embodiments, end closures are contemplated which comprise a stiffening bead or a local vent recess to assure sufficient stiffness within the metal surrounding the vent, thus assuring ease of opening. Local vent recesses comprise a deboss or recess provided on an end closure, wherein the vent is provided within or proximal to the vent recess. Vent recesses of the present disclosure may be provided in any number of locations, including within a main deboss, external to a main deboss, or provided as an extension to a main deboss. As used herein, a main deboss generally refers to a deboss on a central panel and within which at least a main opening area and a rivet are provided. Such main deboss features include, but are not limited to Stolle-type debosses.
In various embodiments, the present disclosure comprises an end closure with a vent opening and/or a vent score line having a preferred geometry. Such embodiments contemplate the vent score being provided in any number of positions, including underneath a tail of a tab when a container is in a closed position, or alternatively positioned off-set from the tab when the container is in a closed position. In certain embodiments, a vent is provided comprising a non-circular vent score line. For example, in certain embodiments, a vent is provided with a score line comprising a generally elongate or flat oval form. In preferred embodiments, the generally elongate oval comprises substantially parallel opposing portions and arcuate, mirrored, opposing portions. Furthermore, the hinge point of the vent opening may be positioned in a variety of locations, including proximate to the side next to the rivet, proximate to the peripheral curl or on either end of the oval.
In various embodiments, end closures are provided comprising a vent opening feature, the vent opening feature comprising a vent score line and an upstanding contact feature provided at least partially within the vent score line. In certain embodiments, the upstanding contact feature comprises a domed member provided on a vent panel, the domed member suitable for contacting with a portion of a tab such as the tail and/or bead of a tab. Such features may be provided on any number of embodiments shown and described herein, and regardless of the location of the vent on the end panel.
In a preferred embodiment, an end closure with a vent feature is provided on a central panel of the end closure. The end closure comprises a main recess or deboss, with a primary opening at least partially defined by a score line provided therein. The central panel further comprises a rivet, and a stay-on tab secured thereto, the tab comprising a nose portion and a tail portion. The end closure further comprises a vent opening, the vent opening positioned opposite the rivet with respect to the primary opening. The vent opening comprises a vent score line characterized by a flat oval shape. The vent score line comprises first and second substantially parallel score lines spaced apart from one another and joined at corresponding ends by arcuate or semi-circular scores. Although the vent score as described herein is occasionally referred to as comprising distinct elements, such description is provided for illustrative purposes only. It will be recognized that the vent score line comprises a continuous score feature with different radii of curvature and/or linear portions.
It is an object of various embodiments of the present invention to provide a raised vent feature that is provided within an aperture of a tab, at least when the vent feature and the tab are provided in a first position and wherein the first position comprises a closed position of the end closure with the primary opening portion and vent feature sealed.
In accordance with another aspect of the present invention, a metallic container end closure is provided that reduces the difficulty of opening a vent opening. In some embodiments, a stiffening structure is provided that adds stiffness to the deboss area near a secondary score. The stiffening structure may have various shapes and configurations. For example, the stiffening structure may be a raised or recessed portion of the deboss area, such as a bead. Alternatively, the stiffening structure can be a separate element that is coupled to the deboss. By adding stiffness to the deboss near a secondary score, the stiffening structure will reduce deboss deflection and thus any downward force exerted on a secondary gate will be focused on the secondary score. Thus, the opening force required to fracture the secondary score is reduced. Further, in some embodiments, a vent form feature is provided that increases the stiffness of the deboss near a secondary score and provides a seat for an opening tool. In these embodiments, the vent form feature may have various shapes and configurations. For example, the vent form feature may be a raised or recessed portion of the deboss, such as a ramp. Alternatively, the vent form feature can be a separate element that is coupled to the deboss. By adding stiffness to the deboss near a secondary score, the vent form feature reduces the opening force required to fracture a secondary score. By providing a seat for an opening tool, the vent form feature reduces slippage and increases force transfer from an opening tool to a secondary gate associated with a vent opening. Moreover, in some embodiments, a safety fold provides additional stiffness around a vent opening.
In addition to reducing opening force, the stiffening structures improve opening distance. The stiff panel resists deflection allowing the vent feature panel to be forced further into the can thus creating a larger opening.
While various embodiments of the present invention contemplate providing a primary opening and a vent opening feature within or on a deboss area of an end closure, it will be expressly recognized that the present invention is not limited to such embodiments. Indeed, it is contemplated that in certain embodiments, the vent feature is provided external to the deboss area. In preferred embodiments, the vent feature is provided within a radius defined by a pull tab and extending from a rivet that secures the pull tab. However, alternative embodiments are contemplated wherein the vent feature is provided outside of such a radius.
In accordance with another aspect of the present invention, a metallic container end closure is provided that reduces the chances of a consumer injury. In some embodiments, a tab is provided that comprises a downwardly projecting (i.e. projecting or extending from the tab toward the end closure when the tab and end closure are provided in an assembled state) feature that is rotationally offset from the vent feature when the tab is provided in a first position as described above, and wherein the downwardly projecting feature is adapted to communicate with and apply force to the vent opening feature when the tab is rotated to an opening position.
As discussed herein, the container and associated container end closure generally is formed of conventional metallic container materials, such as aluminum. However, a container end closure according to certain embodiments of the present invention can be formed of other materials including other metals or metal alloys, plastics, cardboard, paper, fiber reinforced materials, and the like.
In various embodiments of the present invention, an end closure with a vent feature is provided wherein the vent feature is openable with a tab, the tab being secured to the end closure by a rivet. In such embodiments, no additional or external tools are required to open the vent feature.
In preferred embodiments of the present invention, a pull tab is provided that at least partially surrounds, covers, or otherwise protects a vent feature. The pull tab, at least when provided in a first position, thereby protects the vent from being inadvertently opened during stacking, shipping, handling, etc.
In certain embodiments, a location-identifier is provided on the pull tab, such that when the tab is rotated to a position wherein the tab may be used to break open the vent feature, feedback is provided to a user regarding this position. In preferred embodiments, a vent feature is provided on the end closure such that only a small degree of rotation is required to move the tab from a closed or secured position to a position wherein the tab is provided for opening the vent feature.
In certain embodiments, a vent opening is provided within a debossed area of an end closure, thus further protecting the vent from inadvertent opening and/or contact, and allowing indicia or other features to be provided on the central panel of the closure.
In one embodiment, a vented metallic end closure adapted for interconnection with a container body is provided, the end closure comprising a peripheral curl, a chuck wall extending downwardly from the peripheral curl, a countersink interconnected to a lower end of the chuck wall, a central panel interconnected to the countersink, a deboss connected to the central panel, and a tab interconnected to the deboss and rotatable about a rivet. The deboss has a primary score defining a dispensing opening and a secondary score defining a vent opening. The tab comprises an aperture, the aperture having a diameter equal to or larger than a diameter of the secondary score and adapted to provide visual feedback related to the vent opening. The tab comprises a vent interface portion adapted to contact the vent opening, and wherein the vent interface portion is adapted to transmit a force applied to the tab to the vent opening and break open the secondary score. The vent opening further comprises a hinge portion about which the vent portion may hinge open.
In one embodiment, the present invention comprises a method of opening a container end closure, the method comprising the steps of: 1) lifting a pull or tail portion of a tab to force a nose portion of the tab into a primary opening; 2) rotating the tab such that a vent interface portion of the tab is aligned with a vent feature; 3) applying a force to the tab to break open the vent feature; and 4) rotating the tab back to an initial rotational position and visually confirming that the vent feature has been opened.
In an alternative embodiment, the vent feature is opened prior to an opening of primary opening. For example, in one embodiment, a method comprises opening a container end closure by: 1) rotating the tab such that a vent interface portion of the tab is aligned with a vent feature; 2) applying a force to the tab to break open the vent feature; 3) rotating the tab back to an initial rotational position; and 4) lifting a tail portion of a tab to force a nose portion of the tab into a primary opening. This opening sequence may be enhanced by removing pressure within the container after the vent opening is severed, thus requiring less force to open the primary opening.
In one embodiment, a vented metallic end closure adapted for interconnection to a neck of a container body is provided. The end closure comprises a peripheral curl, a chuck wall extending downwardly from the peripheral curl, a countersink interconnected to a lower end of the chuck wall, a central panel interconnected to the countersink, a deboss provided on the central panel, and a tab interconnected to the deboss and rotatable about a rivet. The deboss comprises a first recess, a primary score that defines a dispensing opening, and a vent opening that comprises a secondary score. The dispensing opening and the vent opening are provided in opposing relationship on opposite sides of the rivet. A secondary recess is provided within the deboss and adjacent to the secondary score. In preferred embodiments, the secondary recess extends at least partially around the secondary score. The tab comprising a nose end and a pull end, the pull end comprises an aperture that is adapted to provide visual feedback of the vent opening. The aperture is preferably slightly larger than an upstanding feature provided on the vent opening, and smaller than the vent opening itself.
The pull end of the tab is adapted to contact the vent opening and transmit a force to the vent opening and sever the secondary score. The secondary score comprises first and second linear portions, the first and second linear portions being substantially parallel, and first and second opposed arcuate portions to form a flat-oval shape. The vent opening comprises a raised feature and a vent hinge, and the vent hinge is provided proximal to the rivet such that the vent opening hinges in an opposite direction as the dispensing opening.
The Summary is neither intended nor should it be construed as being representative of the full extent and scope of the present invention. Moreover, references made herein to “the present invention” or aspects thereof should be understood to mean certain embodiments of the present invention and should not necessarily be construed as limiting all embodiments to a particular description. The present invention is set forth in various levels of detail in the Summary as well as in the attached drawings and the Detailed Description and no limitation as to the scope of the present invention is intended by either the inclusion or non-inclusion of elements, components, etc. in this Summary. Additional aspects of the present invention will become more readily apparent from the Detail Description, particularly when taken together with the drawings.
To assist in the understanding of the drawings, the following is a list of components and associated numbering found in the drawings:
In
The tab 12 of the depicted embodiment comprises a vent cover portion 22. Various known tabs comprise a pull-ring style device, with a void provided in the region depicted as the vent cover portion 22 of
As further shown in
As further shown in
The embodiment of
As further shown in
The end closure 120 further comprises a secondary opening or vent feature 138. In the depicted embodiment, the vent feature 138 comprises a substantially flat oval shape. The vent feature 138 comprises a vent score 142 and an anti-fracture feature 140. The vent feature 138 further comprises a vent hinge 146 about which the vent feature rotates during an opening operation. The vent feature 138 further comprises an upstanding dome portion 144 adapted for contact with a tail end of the tab (not shown) to force open the vent feature. In certain embodiments, and as shown in
As further shown in
The description of the present invention has been presented for purposes of illustration and description, but is not intended to be exhaustive or limiting of the invention to the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments described and shown in the figures were chosen and described in order to best explain the principles of the invention, the practical application, and to enable those of ordinary skill in the art to understand the invention.
While various embodiments of the present invention have been described in detail, it is apparent that modifications and alterations of those embodiments will occur to those skilled in the art. Moreover, references made herein to “the present invention” or aspects thereof should be understood to mean certain embodiments of the present invention and should not necessarily be construed as limiting all embodiments to a particular description. It is to be expressly understood that such modifications and alterations are within the scope and spirit of the present invention.
This Non-Provisional application claims the benefit of and priority from U.S. Provisional Patent Application 62/030,736, filed Jul. 30, 2014, and U.S. Provisional Patent Application 62/152,577, filed Apr. 24, 2015, the entire disclosures of which are hereby incorporated by reference herein.
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