Information
-
Patent Grant
-
6257401
-
Patent Number
6,257,401
-
Date Filed
Friday, May 14, 199926 years ago
-
Date Issued
Tuesday, July 10, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 220 574
- 220 575
- 220 754
- 220 755
- 220 758
- 220 608
- 220 3661
- 206 541
- 206 542
- 206 549
- 206 204
- 426 124
- 426 129
-
International Classifications
-
Abstract
A thermoplastic container for food or other articles is set forth. The container includes a base having a bottom, a pair of opposing side walls and a pair of opposing end walls extending upwardly from the bottom. A pair of integral handle segments are formed with the outer rim of the base and rotatably attached to anchoring portions at integral hinges. The handle segments can be releasably engaged with each other and include a pair of hinged portions. Each hinged portion has at least one upwardly extending rib segment and at least one downwardly extending rib segment interconnected by integral hinges that form definite bending points for the hinged portions of the handle segments so that when the handle segments are upturned, the hinged portion assists in distributing stress and obtaining a proper balance of the container. A plurality of wells designed to retain fluid therein via capillary action or surface tension forces are formed in the bottom such that fluid does not flow out of the wells when the base is tilted or turned upside-down. A cover may be removably attached to the base to define a food storage chamber. A downwardly extending rib formed in the cover rim is intermittently provided with a plurality of cover venting notches which are aligned with respective base venting notches formed in an upwardly extending elongated rib of the base. With the cover in place atop the base, the conjunction of the base venting notches and the cover venting notches define vent openings. Another set of apertures for additional ventilation are provided in the side walls of the cover. Also, multiple containers can be stacked atop each other and the bottom includes at least one elongated recess for substantially receiving a portion of the handle segments to facilitate stacking.
Description
FIELD OF THE INVENTION
This invention relates generally to thermoformed containers for foods or other articles, and in particular, to a container having a ventilation system, integrally formed handles, and an embossed bottom surface for retaining liquid with surface tension forces.
BACKGROUND OF THE INVENTION
In many grocery stores and restaurants, particularly quick service restaurants, deli counters, or rotisserie/fried chicken stations, various food products are typically not served to the customer open on a plate immediately after being cooked. Rather, the food products are placed into individual containers so that each container can be handled, stored, reheated, or packaged in a bag, easily and conveniently. After cooking but before being served, the food products may be packaged and held in a holding area either at the store, during transport, or at home for a short period of time. This is especially true when a quick service restaurant or deli prepares and pre-packs a number of food products in anticipation of the traditional busy periods of lunch and dinner.
During this holding period before being served, certain food products can undergo changes in temperature, appearance, texture, and flavor. For example, the edges of hamburgers may get relatively cold and hard, or french fries may soak up vegetable oil which remains on their surfaces after cooking, pizza may become soggy, roasted chicken may dry-out, and fried chicken may lose its crunchiness. These changes in appearance and flavor tend to decrease customer satisfaction with these food products. Also, the efficiency with which food products can be served during busy hours is decreased as foods are not capable of being pre-packaged for fear of these unappealing changes. The decreased temperature and quality of appearance, texture, and flavor make these food products less appetizing.
It is also known that certain food products, such as fried chicken, emit moisture or water vapor along with latent heat stored in the chicken due to cooking and heating. At least a portion of this latent heat and moisture can condense on and be reabsorbed by the chicken itself, making the fried chicken soggy, less crispy, and tough to chew. Also, the water vapor can condense on the interior surfaces of the container and drip down towards the bottom of the container for the bottom pieces of fried chicken to absorb. If air circulation adjacent to and around the chicken is poor, the water reabsorption by the chicken increases since the latent heat and the resultant water vapor is further prevented from circulating away from the chicken. Further, if air from inside the container is not allowed to be exchanged with the air from outside the container, condensation of the water vapor on the inside of the container is more likely. Although a relatively small amount of water vapor escapes from the chicken and condenses, or is prevented from circulating away from the chicken, this amount may be enough to make the chicken undesirable.
After the water vapor condenses on the surface of the container and migrates to the bottom of the container, it mixes with the residual grease and juices that have exuded from the food product. After cooling and sitting for a period of time in such fluid, a piece of fried chicken, for example, may lose its delicious batter as it is lifted from the container with the delicious batter or breading remaining glued to the bottom surface. Also, after sitting in its own soup of grease, moisture, and meat juice, a piece of food product may become half-soaked with such fluid. Hence, there is also a need for containers that are more efficient in preventing excess grease and moisture from contacting the food.
Numerous attempts have been made to provide a container which prevents condensation from the food product from being reabsorbed. U.S. Pat. No. 5,423,477 to Valdman et al. issued Jun. 13, 1995, discloses a pizza box which incorporates a cover coated with a moisture absorbing inner layer of starch.
Also, a wide variety of container inserts have been developed to improve the quality of food especially when cooked in a microwave oven. For instance, it is known to place a fluid absorbent pad within a package for absorbing food by-products such as moisture and grease exuded from food during cooking in a microwave oven as shown in U.S. Pat. No. 4,873,101 issued to Larson et al. on Oct. 10, 1989. Such pads must not only provide a sufficient capacity for the quantity of food by-products produced during cooking, but also, must withstand the elevated temperatures required to adequately heat the precooked foods without degradation.
Other patents describe ways to exchange air between the interior of the container and the outside air to allow water vapor to escape. For example, U.S. Pat. No. 3,335,846, issued to R. E. Mills on Aug. 15, 1967, describes a container for pizza having a series of venting channels permitting such an exchange. The cover in this container is provided with one or more openings so that vapors from the interior of the container may be vented to the atmosphere.
One difficulty with prior art containers designed to keep moisture away from heated food is that the specialized coatings and layered construction make the containers both prohibitively expensive and difficult to manufacture. Although these techniques may have been helpful in preventing certain food products from becoming soggy, an improved container is desired.
Other problems with prior art containers, such as the visibility of grease and moisture, the spillage of fluid through venting apertures, and the inefficiencies associated with pre-packing, are discussed below.
There is a need for hiding the resulting fluid by-product, especially the fattening grease, from the consumer. Traditionally, bucket-type containers or fold-out boxes made from paperboard or other easily formed low-cost and grease absorbing material have been used in the market. When using paper buckets or fold-out paper boxes, the problem is compounded when the food product is allowed to sit inside the container. After a period of time, grease begins to soak through and stain the container revealing the food's high-fat content. Such a container, much less its contents, quickly becomes unappealing to the fat-conscious consumer.
Another problem is the danger of spillage. During the holding period and, in particular, during transport, food juices may spill from the container and stain clothing and upholstery. Hence, preventing run-off of the food juices is of primary importance, especially if the container has vent openings large enough to permit food and juice to pass.
Furthermore, pre-packing frequently ordered food product can minimize wage labor time, especially during busy dining hours. However, using opaque paperboard containers leads wary consumers to re-open and check prepackaged containers for the right order. This inconvenience has increased demand for food packages that will attractively display and allow the consumer to view a substantial portion of the food product while at the same time providing for convenience in handling.
SUMMARY OF THE INVENTION
The present invention is a thermoplastic container. In accordance with one embodiment, the container includes a base having a bottom, a pair of opposing side walls and a pair of opposing end walls. The side walls and end walls extend upwardly from the bottom, and the end walls extend between the side walls. A rim encompasses an upper edge of the side walls and end walls and extends laterally outwardly therefrom. The bottom also includes a plurality of depending wells sufficiently small to retain a volume of fluid in the wells via capillary action or surface tension forces such that the volume of fluid therein does not flow out when the base is tilted or turned upside-down. Each of the wells has an interior surface area. The ratio of the volume of fluid to the interior surface area is in the range of approximately 2.8×10
−2
in to 3.8×10
−3
in.
In accordance with another embodiment, the container includes a base having a bottom, a pair of opposing side walls and a pair of opposing end walls. The side walls and end walls extend upward from the bottom, and the end walls extend between the side walls. A base rim encompasses an upper edge of the side walls and end walls and extends laterally outwardly therefrom. The rim has an integrally formed outer flange and a pair of opposing anchoring portions. The outer flange includes a pair of opposing handle segments, each having a pair of generally parallel hinged portions and a beaded graspable portion extending between the hinged portions. The hinged portions are rotatably connected to respective anchoring portions for upward and downward swinging movements. The handle segments include means for releasably engaging the handle segments to each other. Each of the hinged portions have at least one upwardly extending rib segment extending upwardly from an upper surface of the associated hinged portion, at least one downwardly extending rib segment extending downwardly from a lower surface of the associated hinged portion, and at least one integral hinge forming a definite bending point.
In accordance with yet another embodiment, the container includes a base having a bottom, a pair of opposing base side walls, a pair of opposing base end walls, and a base rim. The base side walls and base end walls extend upward from the bottom, and the base end walls extend between the base side walls. A base rim encompasses an upper edge of the base side walls and base end walls and extends laterally outwardly therefrom. The base rim has an upwardly protruding elongated rib with base venting notches intermittently interrupting the upwardly protruding rib. The container further includes a cover having a top, a pair of opposing cover side walls, a pair of opposing cover end walls, and a cover rim. The cover side walls and the cover end walls extend downward from the top, and the cover end walls extend between the cover side walls. The cover rim encompasses a lower edge of the cover side walls and the cover end walls and extends laterally outwardly therefrom. The cover rim has a downwardly protruding rib with cover venting notches intermittently interrupting the downwardly protruding rib. The cover venting notches are aligned with respective base venting notches and form respective vent openings when the cover is secured atop the base.
BRIEF DESCRIPTION OF THE DRAWINGS
Other objects and advantages of the invention will become apparent upon reading the following detailed description and upon reference to the drawings in which:
FIG. 1
is a perspective view of the container;
FIG. 2
is a side-elevational view of the container;
FIG. 3
is a side-elevational view of a base of the container;
FIG. 4
is a top view of the base of the container;
FIG. 5
is a top view of an alternative base of the container;
FIG. 6
is a side-elevational view of the alternative base of the container;
FIG. 7
is a side-elevational view of a cover of the container;
FIG. 8
is a top view of the cover of the container;
FIG. 9
is a top view of an alternative cover of the container;
FIG. 10
is a side-elevational view of one container stacked atop another container; and
FIG. 11
is a cross-sectional view taken generally along line
11
—
11
in FIG.
1
.
While the invention is susceptible to various modifications and alternative forms, a specific embodiment thereof has been shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that it is not intended to limit the invention to the particular forms disclosed. Quite to the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
Referring now to
FIGS. 1 and 2
, a container
10
in accordance with the invention is shown. As illustrated, the container includes a base
12
having an integrally formed handle structure
14
, and a vented cover
16
attached to the base with the base
12
and cover
16
defining a food storage chamber
18
. The container
10
can have any desired shape, such as round, oval, square, etc., but is preferably rectangular.
With particular reference to
FIGS. 3-6
, the base
12
includes a bottom
20
, two opposing side walls
22
, two opposing end walls
24
, and a rim
26
with integrally formed handle structure
14
. The walls extend around the periphery of the base
12
defining a generally rectangular shape with the length of the longitudinal side walls being greater than the length of the end walls. The base
12
may be constituted of any kind of material suitable for food packaging systems such as oriented polystyrene (OPS), talc-filled polypropylene (TFPP), or polypropylene (PP).
The bottom
20
of the base
12
has a central receptacle portion
28
and a peripheral portion
30
that is formed along the periphery of the bottom
20
to surround the central receptacle portion
28
. The peripheral portion
30
includes a channel
32
slightly recessed relative to the central receptacle portion
28
when viewed from inside the chamber
18
.
In one embodiment, to help distribute the contents of the container
10
including the fluid by-product in a more optimum or expedient manner along the bottom
20
of the container
10
, the central receptacle portion
28
is upwardly bowed. The convex surface as viewed from inside the chamber
18
of the central receptacle portion
28
directs fluid to flow away from the center and towards the side walls
22
and end walls
24
.
Focusing now on
FIGS. 4 and 5
, the central receptacle portion
28
can have a variety of surfaces. Preferably, the central receptacle portion
28
includes two substantially parallel handle recesses
34
for receiving portions of the handle structure
14
when folded over atop the cover
16
to facilitate stacking containers. The handle structure
14
of the base
12
will be discussed below. When viewed from inside the chamber
18
, the recesses
34
form convex ribs having sloped inner surfaces
36
.
In an alternative embodiment, the central receptacle portion
28
includes a plurality of ribs
38
. For example, as shown in
FIG. 5
, five ribs
38
are formed in the central receptacle portion
28
, each having a concavo-convex cross-section. One rib
38
is located between the recesses
34
and two are located on the outer side of each recess
34
. As shown in
FIG. 4
, only one rib
38
is located on the outer side of each recess
34
. The recesses
34
and the ribs
38
help raise the food from the bottom
20
and increase the stiffness of the base
12
enabling less material to be used in forming the base than would otherwise be the case.
Referring to
FIGS. 4 and 5
, the central receptacle portion
28
includes a plurality of closely-spaced integrally molded wells
40
intended for the collection of condensed moisture and juices emanating from the foods within the container
10
. The wells
40
can be of any shape, such as any polyhedral, conical, cylindrical, parabolic, etc., but are preferably generally almost semi-spherical and sized small enough to take advantage of surface tension effects to contain fluid within the wells
40
. The diameter of the semi-spherical wells
40
is approximately in the range of {fraction (1/32)} to ¼ inches.
When fluid by-product enters the wells
40
, the open surface of the fluid within the wells
40
is under a state of surface tension which creates a tendency for portions of the surface to separate from each other especially at the boundaries due to the polarized dipoles of water molecules which determine their binding forces and water surface tension. Since the diameter of each dimple-like well
40
is small enough but not too small so as to prevent fluid from entering the wells
40
, the surface of the fluid within the wells
40
shows surface tension properties similar to those of a stretched elastic film over the fluid. When the container
10
is then tilted, which frequently occurs while the container
10
is in transport, all or a portion of fluid collected in the central receptacle portion
28
does not spill out of the wells
40
. Even when the base
12
is inverted, water does not leave the wells
40
unless vigorously shaken or blotted out.
When fluid migrates across the central receptacle portion
28
, the fluid naturally accumulates inside the wells
40
. Since the wells
40
are tightly arranged next to one another, stand substantially vertically with respect to the bottom
20
or central receptacle portion
28
, any overflow from one well
40
is free to flow into adjacent wells
40
. Thereby, the wells
40
help to prevent excess grease and moisture from contacting the food. Contact with the trapped fluid is also minimized as the food items are generally supported by well walls
42
in addition to the ribs
38
and recesses
34
, thereby, preventing breading or the like from adhering to the bottom over time.
Trapping the condensate or other fluid in the wells
40
not only prevents the hot food item from contacting and reabsorbing the fluid, but also, advantageously maintains the food item in a warmed state. The warm water or condensate which is trapped in the wells
40
radiates its heat back into the food storage chamber
18
and potentially assists in keeping the hot food item warm. Likewise, when a container with food product is removed from the freezer, any frozen fluid in the wells can potentially assist in keeping the cold food item cool for a longer period of time.
Still referencing
FIGS. 3-6
, the four walls
22
,
24
are integrally connected to the bottom
20
at the peripheral portion
30
and provide a curvilinear transition wall surface therebetween. The walls
22
,
24
have an upper edge
44
and are interconnected at corners
46
.
Each of the upwardly and outwardly extending walls
22
,
24
has a step
48
dividing each wall into upper and lower portions
50
,
52
with the upper portion
50
having a plurality of horizontal ribs
54
. The upper and lower wall portions
50
,
52
are spanned by a plurality of ribs
56
extending vertically from the bottom
20
of the container
10
to the upper edge
44
of the walls
22
,
24
. Each rib
56
includes a central vertical recess
58
when viewed from outside the chamber
18
.
To aid the channeling of fluid condensate towards the bottom
20
, each rib
56
is preferably outwardly bowed. The outwardly bowed ribs
56
project away from the upper and lower portions
50
,
52
of the walls
22
,
24
and define intermittent notches
60
in the upper edge
44
of the walls
22
,
24
. The number, size, and shape of the ribs
56
contained in each wall can vary without departing from the spirit of the invention.
As best seen in
FIGS. 4 and 5
, the rim
26
of the base
12
of the container
10
includes an inner flange
62
, a horizontal middle planar flange
64
, and a handle structure
14
. The inner flange
62
projects laterally outwardly from the upper edge
44
of the walls
22
,
24
and includes a shoulder
66
and an elongated rib
68
. The shoulder
66
encompasses the walls
22
,
24
and has an inner edge
70
defined by the upper edge
44
of the walls
22
,
24
. The width of the shoulder
66
varies along the walls
22
,
24
. For example, the width of the shoulder
66
is greater between ribs
56
and at the corners
46
between the walls
22
,
24
.
The elongated rib
68
of the inner flange
62
is continuously located along the rim
26
and encompasses the shoulder
66
. The elongated rib
68
is integrally formed with the rim, projects upwardly from the rim
26
, has an inner
72
and outer edge
74
, and a substantially squared U-shaped cross-section. At the corners
46
, the elongated rib
68
is curvilinear and of generally constant width and height and includes a finger dent
75
for providing finger access for removing the cover
16
from the base
12
. Along the walls
22
,
24
, the elongated rib
68
is intermittently provided with venting notches
76
such that at each venting notch
76
the rib
68
is lower in height. The venting notches
76
can be of any shape. Generally, the venting notches
76
are rectangular and located on the elongated rib
68
between ribs
56
in the walls
22
,
24
where the shoulder
66
of the inner flange
62
is greater in width. Such an arrangement helps to prevent fluid traveling along the ribs
56
from easily flowing out of the chamber
18
via the venting notches
76
. The shoulder
66
and elongated rib
68
provide a resting ledge for holding the cover
16
and base
12
of the container
10
in a closed condition.
The horizontal middle planar flange
64
of the rim
26
is continuously located along the rim
26
and encompasses the inner flange
62
. The width of the continuous middle planar flange
64
is generally constant along the rim
26
but may have any shape.
The handle structure
14
preferably includes a pair of handle segments
78
rotatably hinged to anchoring flanges
80
. While one handle may be sufficient for a smaller container
10
, a larger container
10
may include two or more handle segments
78
to stabilize the container
10
when carried. Also, the shape of the handle segments
78
may vary with the shape of the base
12
. For a rectangular container
10
, the handle segments
78
are generally substantially U-shaped. The handle segments
78
are disposed at opposite sides of the base
12
at substantially diametrically opposite points. For example, a pair of handle segments
78
may be disposed diagonally with respect to the base
12
. Each anchoring flange
80
includes a reinforcing rib
82
extending upwardly from an upper surface
84
of the rim
26
and parallel to side walls
22
. Each reinforcing rib
82
further includes a pair of curved rib ends
83
.
The handle structure
14
is manufactured integrally with the base
12
of the container
10
and is a lateral extension from the middle planar flange
64
. A score
86
may be made in the middle planar flange
64
such that the segments
78
may be freed from the base
12
of the container
10
but remain integrally connected to the anchoring flange
80
. A portion
88
of material in the middle planar flange
64
is left unscored such that the anchoring flange
80
is not removable from the container
10
. In one embodiment, the portion
88
of the middle planar flange
64
is bridged by a plurality of cross-ribs
87
as shown in
FIGS. 4 and 5
. The cross-rib
87
closest to each rib end
83
is positioned a distance away from the rib end
83
to form a substantially U-shaped recess
89
. The score
86
extends into the U-shaped recess
89
to prevent the propagation of the score as a result of stress concentrations associated with repeated rotation of the handle segments
78
.
By “score,” it is understood to mean a partial depth cut in the material or equally a cut completely through the material. If the material is completely cut, then the handles
78
are free to be flexed. If the score line
86
is not completely cut through the container material, a user may grasp a handle segment
78
and break or cut the remaining material so as to free the handle. Also, partial scoring along the lateral length of the handles can form breakaway interferences such that some material of the container remains intact. Then, a user need only break the relatively small amount of remaining material constituting the breakaway interferences to free the handles
78
. When the handle segments
78
are separated from the base
12
, they are free to rotate about the anchoring flange
80
in upward and downward swinging movements. While in their normal free positions they lie slightly above or approximately level with the rim
26
of the base
12
, or depend slightly therebelow.
Each substantially U-shaped handle
78
includes a pair of hinged portions
90
, a manually graspable central portion
92
, and preferably a locking structure
94
. Each hinged portion
90
of the handle
78
is integrally interconnected with the graspable central portion
92
at a corner flange
96
. To increase handle stiffness, a small corner rib
98
is provided in the corner flange
96
. The hinged portions
90
of each handle are substantially parallel and adjacent to the side walls
22
when formed and disposed at opposite sides of the base
12
at substantially diametrically opposite points. The length and design of the hinged portion can vary with the size of the container
10
. For example, a container
10
with a base length of approximately 8.0 inches, as measured between end walls
24
, has a hinged portion
90
of approximately 1.3 inches long; whereas, a container with a base length of approximately 12.0 inches, as measured between end walls
24
, has a hinged portion
90
of approximately 3.6 inches long. While each hinged portion
90
is identical and like numerals are used to designate like parts, it should be understood that the configuration of each hinged portion
90
may vary.
Each hinged portion
90
includes an upper surface
100
, a lower surface
102
, a first end
104
, a second end
106
, at least one upwardly extending rib segment
108
, at least one downwardly extending rib segment
110
, and at least one integral hinge
112
. Generally, the integral hinges
112
are formed by molding portions of material with a thickness that permits bending of such material portions with ease and without breaking. Preferably, when formed, the upwardly extending rib segments
108
are located proximate the first end
104
and the downwardly extending rib segments
110
are located proximate the second end
106
of the hinged portion
90
. Consecutive upwardly extending rib segments
108
are interconnected at integral hinges
112
formed by integrally molded notches
114
in the upper surface
100
, and consecutive downwardly extending rib segments
110
are interconnected at integral hinges
112
formed by integrally molded notches
114
in the lower surface
102
of the hinged portion
90
. Also, a notch
114
is located at the junction of the first end
104
of the hinged portion and the anchoring flange
80
. Notches
114
and integral hinges
112
may be of any shape but are preferably V-shaped. A transition hinge
116
is located between consecutive upwardly and downwardly extending rib segments
108
,
110
. Each hinge
112
forms definite bending points for the hinged portion
90
of the handle structure
14
so that when the handle segments
78
are upturned, as shown in
FIG. 2
, the hinged portion
90
assists in distributing stress and obtaining proper balance of the container
10
.
In addition to the integral hinges
112
, the number, size, and length of the rib segments
108
,
110
help define the articulation of the hinged portion
90
. With particular reference to
FIGS. 3 and 4
, in one embodiment for a container approximately 8.0 inches in length, there are two upwardly extending ribs
108
proximate to the first end
104
and two downwardly extending ribs
110
proximate the second end
106
. The rib segment closest to the first end
104
is approximately ⅜ inch in length and is longer than the other rib segments
108
,
110
in the hinged portion
90
. The other upwardly extending rib segment is approximately ¼ inch in length and, in one embodiment, slightly shallower than the innermost rib segment. The two downwardly extending rib segments
110
are also approximately ¼ inch in length. The number, shape, size, and orientation of the rib segments can vary without departing from the spirit and scope of the invention. Generally, the larger the container
10
the more rib segments are included throughout the hinged portion
90
.
With particular reference now to
FIGS. 5 and 6
, in an alternative embodiment for a 12.0 inch container having a hinged portion length of approximately 3.63 inches, there are six upwardly extending rib segments
108
and two downwardly extending rib segments
110
positioned in a fashion similar to that described above for a container
10
approximately 8.0 inches in length. The rib segment closest to the first end
104
is approximately ½ inch in length and is longer and deeper than the other ribs
108
,
110
in the hinged portion
90
. The five upwardly extending rib segments, other than the innermost rib segment, are approximately {fraction (7/32)} inch in length and slightly shallower than the innermost rib segment. The two downwardly extending rib segments
110
are approximately ⅜ inch in length and approximately the same depth as the five upwardly extending rib segments
108
.
Generally, in one embodiment, the hinged portion
90
includes at least one inner rib segment located proximate to the first end
104
, at least one outer rib segment located near the second end, and at least one middle rib segment located therebetween. The inner rib segments are generally deeper than the shallower middle and outer rib segments. Also, the inner rib segment is longer than the outer rib segment which is longer than the middle rib segment. As with the smaller container, the number, shape, size, and orientation of the rib segments can vary without departing from the spirit and scope of the invention.
The unique combination of integral hinges
112
, number, size, orientation, and length of the rib segments
108
,
110
aids in properly balancing the container
10
when lifted by the handle segments
78
. The resulting increased flexibility of the hinged portions
90
helps to maintain the container level when in transport and, thereby, prevent spillage. Furthermore, the hinged handle structure
14
permits easy upward or downward articulation of the handle segments
78
.
The graspable central portions
92
are substantially parallel to the end walls
24
and are adjacent thereto when formed. Each graspable central portion
92
is preferable provided with an integrally formed elongated bead
118
having a concavo-convex cross-section. This cross section increases the stiffness of the handles and also provides for a more substantial feel when grasped. When the handle segments
78
are in an upturned position, the graspable central portions
92
are disposed side-by-side to constitute a double handle and the beads
118
come together to form a substantially cylindrically-shaped graspable portion
92
having the look and feel of unitary handle. The beads
118
together may form a graspable portion
92
having any shape including rectangular and ergonomic.
The locking structure
94
enables the upturned handle segments
78
to be latched together. The preferred locking structure
94
is shown in U.S. Pat. No. 5,046,659 issued to Warburton on Sep. 10, 1991 and is incorporated herein by reference in its entirety. The locking structure
94
includes a pair of substantially rectangular male ribs
120
extending from one of the handle segments
78
and a pair of substantially rectangular depending female recesses
122
formed in the other handle segment
78
positioned and dimensioned to receive the cooperating male ribs
120
. The opposite ends
124
of each male rib have an outwardly extending shoulder structure
126
with sides
128
of the male rib
120
being substantially straight. Each female recess
122
includes opposite ends
130
having an inwardly extending shoulder structure
132
adapted to mate with the outwardly extending shoulder structure
126
of the male rib
120
. The sides
134
of the female recess
122
are substantially straight. When the male rib
120
is pressed into the female recess
122
, the ends of the male rib
120
and female recess
122
will deflect with respect to each other so that the shoulder structure
126
on the male rib
120
will snap into position beneath the shoulder structure
132
in the female recess
122
and interlock therewith to latch the handle segments
78
together. A variety of other locking structures of various shapes are equally possible such as any interference-fit engagement having, for example, a round or any polygonal shape.
The ribs
120
and recesses
122
of the locking structure
94
can be located anywhere in the handle segments
78
such as in each of the corner flanges
96
but are preferably provided along the central portion
92
on opposite sides of the bead
118
between the bead
118
and corner flange
96
. Alternatively, one female recess
122
and one male rib
120
can be located on one of the handle segments
78
with a cooperating male rib
120
and cooperating female recess
122
opposingly located on the other handle segment
78
. Any combination, number, or arrangement of male ribs
120
and female recesses
122
are possible without departing from the spirit and scope of the invention.
Referring now to
FIGS. 7-9
, the cover
16
of the container
10
has a top
136
, two side walls
138
, two end walls
140
, and a rim
142
. The side walls
138
and end walls
140
extend around the periphery of the top
136
defining a shape corresponding to the base
12
. The cover
16
has a generally rectangular shape with the length of the opposing longitudinal side walls
138
being greater than the length of the opposing end walls
140
. The cover
16
of the container is preferably made from any clear moldable plastic material such as oriented polystyrene (OPS), talc-filled polypropylene (TFPP), or polypropylene (PP), or polyvinyl chloride (PVC), and may be provided with an anti-fog surfactant.
The top
136
of the cover
16
has a raised peripheral portion
144
encompassing a recessed central portion
146
having an outwardly bowed dome
148
. As viewed from inside the chamber
18
, the concavity of the dome
148
permits any moisture condensed on the dome
148
to travel towards the walls
138
,
140
rather than falling directly onto the food product. The walls
138
,
140
are integrally connected to the top
136
at an upper edge
150
and provide a smooth curvilinear transition between the raised peripheral portion
144
and the walls
138
,
140
. The walls
138
,
140
are interconnected at corners
152
.
Each of the downwardly extending and outwardly sloped walls
138
,
140
has a step
154
dividing each wall into upper
156
and lower
158
portions with the lower portion
158
having a plurality of horizontal ribs
160
. The upper and lower wall portions
156
,
158
are spanned by a plurality of ribs
162
extending vertically from the rim
142
to the upper edge
150
at the top
136
of the walls
138
,
140
. Generally, each rib
162
includes a central vertical recess
164
when viewed from outside the chamber
18
and is outwardly bowed to aid in the channeling of fluid condensate towards the bottom
20
of the container
10
. The outwardly bowed ribs
162
project away from the upper and lower portions
156
,
158
of the walls
138
,
140
. The number, size, and shape of the ribs
162
contained in each wall
138
,
140
can vary without departing from the spirit of the invention.
To provide ventilation between the food storage chamber
18
and the outside of the container
10
, the upper wall portion
156
includes a plurality of elongated fluted openings
166
. The openings
166
are generally located between ribs
162
and have an arcuate upper end
168
at the upper edge
150
of the walls
138
,
140
and a lower end
170
at the step
154
.
The size and number of openings
166
provided in the cover
16
can vary with the size of the container
10
or with the optimum ventilation requirements of anticipated food product carried within the container. For example, each opening
166
is approximately 0.25 in.
2
Generally, each side wall
138
of the 8 inch container
10
includes three openings
166
and each end wall includes two openings
166
. Generally for the 12 inch container
10
, each side wall
138
includes five openings
166
and each end wall includes two openings
166
.
As best seen in
FIGS. 7-9
, the four cover walls
138
,
140
are interconnected with the peripheral rim
142
at a lower edge
172
. The rim
142
includes a substantially horizontal outer flange
174
, and a depending scalloped rib
176
. While the outer flange
174
is shown to have a substantially straight outer edge
178
at the walls
138
,
140
and a smooth curvilinear transition at the corners
152
, the outer flange
174
may have any shape. The outer flange
174
encompasses the depending scalloped rib
176
and is interconnected therewith at an inner edge
182
of the outer flange
174
.
The depending scalloped rib
176
encompasses all four walls
138
,
140
and is located between the inner edge
182
of the outer flange
174
and the lower edge
172
of the walls
138
,
140
. The cross-section of the scalloped rib
176
is substantially U-shaped with a plurality of elongated beveled vent openings
184
intermittently provided in the rib
176
along the length of the side walls
138
and end walls
140
positioned to align with venting notches
76
of the base rim
26
. The beveled vent openings
184
can be of any shape and size to serve different venting or locking purposes. As a result of the beveled vent openings
184
, the depth of the rib
176
varies. The scalloped rib
176
is deeper at locations adjacent to the ribs
162
than in areas between ribs where the beveled vent openings
184
are provided. Also, the width of the scalloped rib
176
varies. The scalloped rib
176
is wider between ribs
162
than in areas adjacent to the outwardly extending ribs
162
. The scalloped rib
176
not only serves important venting functions but also together with the outer flange
174
of the cover rim
142
provide features for securing the cover
16
to the base
12
of the container
10
.
The cover
16
is adapted for placement over the base
12
to define the food storage chamber
18
in which the food product is housed during storage and transport. The peripheral configuration of the cover
16
is adapted for complementary press-fittable engagement with the rim
26
of the base
12
such that the scalloped rib
176
of the cover
16
is positioned slightly interior to the elongated rib
68
of the base
12
. When the cover
16
is pressed onto the base
12
, the cover
16
and base
12
will flex slightly and the scalloped rib
176
of the cover
16
will snap into position interior to the elongated rib
68
of the base
12
to latch the cover
16
to the base
12
. The cover
16
is held in position against the elongated rib
68
in a friction or interference-fit engagement. When the cover
16
is placed on the base
12
and the container
10
is in a closed position, the outer flange
174
of the cover
16
rests on portions of the elongated rib
68
of the base
12
and the scalloped rib
176
of the cover
16
rests atop the shoulder
66
of the base
12
. The shoulder
66
of the base
12
may further be provided with at least one cover anti-deflection protrusion
180
in order to help secure the cover and prevent buckling. The cover
16
may be preferably completely detachable from the base
12
or, alternatively, may be hingely coupled thereto to close or open the food storage chamber
18
as access is needed.
In another embodiment as shown in
FIG. 9
, to secure the cover
16
to the base
12
, the container
10
is provided with a latching structure
190
. The preferred latching structure
190
is shown in U.S. Pat. No. 5,046,659 issued to Warburton on Sep. 10, 1991 and in U.S. patent application Ser. No. 09/113,645 filed on Jul. 10, 1998; both are incorporated herein by reference in their entirety. The latching structure
190
is similar to the locking structure
94
described above for locking handle segments
78
together. The latching structure
190
includes four substantially rectangular male ribs
192
formed in the scalloped rib
176
at the comers
152
of the cover
16
as shown in FIG.
9
. Substantially rectangular female recesses (not shown) are formed in the base
12
and are positioned and dimensioned to receive the male ribs
192
. Each male rib
192
includes a shoulder structure
194
that interlocks with the female recess to latch the cover
16
and base
12
together. A variety of other latching or positioning structures of various shapes are equally possible such as any interference-fit engagement having, for example, a round or polygonal shape. For example, in one embodiment, complementary male and female cone-shaped protrusions (not shown) are formed in the scalloped rib
176
and base
12
to position the cover
16
atop the base
12
.
The ribs
192
and recesses of the latching structure
190
can be located anywhere in the base
12
and cover
16
. Alternatively, female recesses can be formed in the cover
16
and cooperating male ribs can be opposingly located in the base
12
. Any combination, number, or arrangement of male ribs
192
and female recesses as well as locking features are possible without departing from the spirit and scope of the invention.
With the cover
16
and base
12
engaged, the ribs
56
in the cover
16
are substantially vertically aligned with ribs
162
in the base
12
. The ribs
56
,
162
can also provide interlocking camming surfaces for stacking multiple containers as shown, for example, in U.S. patent application Ser. No. 08/037,353 filed on Mar. 26, 1993 by Jay M. Wiley which is incorporated herein by reference in its entirety.
As shown in
FIG. 10
, a series of covered containers may be vertically stacked on top of one another in a secure arrangement by inserting the depending channel
32
of the base
12
into the complementary recessed central portion
146
of the top
136
. The raised peripheral portion
144
of the top
136
provides camming surfaces for the channel
32
of the bottom
20
and vice versa. A container
10
is easily stacked atop another even with the locked handle segments
78
resting on top of the cover
16
as portions of the handle structure
14
of a lower container
10
are received within the recesses
34
of an upper container
10
.
As best seen in
FIG. 11
, when the cover
16
is in position atop the base
12
of the container
10
a plurality of venting apertures
186
is formed along the interface of the base
12
with the cover
16
where the cover
16
is spaced from the base
12
of the container
10
to form venting apertures
186
that allow for the venting of steam which may emanate from hot foods within the container
10
. The venting apertures
186
are generally located between ribs
56
,
162
of the cover
16
and the base
12
and are defined by the conjunction of the beveled vent openings
184
of the cover
16
with the venting notches
76
in the base
12
. Hence, the multiplicity of intermittent elongated venting apertures
186
extends along the interface of the cover
16
and the base
12
.
During normal operation, presence of hot food product
188
in the chamber
18
and possible heating thereof by heat lamps raise the temperature of the air within the chamber
18
and create natural convection air currents therein indicated by arrows shown in FIG.
11
. The hot air inside the chamber
18
flows upwardly and out through the fluted openings
166
. This air flow through the chamber
18
and out the fluted openings
166
draws cool air into the chamber
18
from the exterior of the container
10
through the venting apertures
186
, thereby removing moisture and keeping the air temperature within the chamber
18
below the maximum critical moisture and temperature of the food product.
The design and number of vents
166
,
186
can be altered depending on the desired consistency of the food product placed within the chamber
18
. If the vents
166
,
186
are larger or more numerous, then more moisture will readily escape from the chamber
18
. The result of having an ideal number of openings is a food product that is warm enough to eat without having a compromised texture. Greater ventilation will allow the food product such as fried chicken to remain crispier. Less ventilation as a result of closed or fewer vents, reduces the possible escape of vapors creating a condition of maximum heat retention. As a result, moisture emanating from the food product in the form of steam surrounds the food product and may render the food product too soggy. The number of fluted openings
166
can be customized according to the food carried by the container
10
. Adequate venting is provided when the containers
10
are stacked one on top of another without the upper container blocking the vent openings of the one below.
Each of these embodiments and obvious variations thereof is contemplated as falling within the spirit and scope of the claimed invention, which is set forth in the following claims.
Claims
- 1. A base for a thermoplastic container, comprising:a bottom; a pair of opposing side walls and a pair of opposing end walls, said side walls and said end walls extending upward from said bottom, said end walls extending between said side walls; and a rim encompassing an upper edge of said side walls and said end walls and extending laterally outwardly therefrom, said bottom having a plurality of depending wells sufficiently small to retain a volume of liquid in each of said wells via capillary action or surface tension forces such that said volume of liquid therein does not flow out when said base is tilted or turned upside-down, each of said wells having an interior surface area, said container having a ratio of the capacity for said volume of liquid to said interior surface area in the range of approximately 2.8×10−2 in to 3.8×10−3 in.
- 2. The container of claim 1, wherein said wells for retaining liquid retain a volume of liquid that is less than a total volumetric capacity of each well when said base is tilted or turned upside-down.
- 3. The container of claim 1, wherein all of said wells are of uniform shape and size.
- 4. The container of claim 1, wherein said wells are substantially semi-spherical in shape.
- 5. The container of claim 1, wherein said wells for retaining liquid retain a volume that is approximately 1.7×10−4 in3 to 3.6×10−3 in3.
- 6. The container of claim 5, wherein said wells have a diameter of approximately {fraction (3/32)} to ⅜ inch.
- 7. A thermoplastic container, comprising:a bottom; a pair of opposing side walls and a pair of opposing end walls, said side walls and said end walls extending upward from said bottom, said end walls extending between said side walls; and a base rim encompassing an upper edge of said side walls and said end walls and extending laterally outwardly therefrom, said rim having an integrally formed outer flange with a pair of opposing anchoring portions, said outer flange forming at least one handle segment, each of said handle segments having a pair of generally parallel hinged portions and a graspable portion extending between said hinged portions, said hinged portions being rotatably connected to said respective anchoring portions for upward and downward swinging movements, said handle segments having means for releasably engaging said handle segments to each other, each of said hinged portions having at least one upwardly extending rib segment extending upwardly from an upper surface of the associated hinged portion, at least one downwardly extending rib segment extending downwardly from a lower surface of the associated hinged portion, and at least one integral hinge forming a definite bending point.
- 8. The container of claim 7, wherein each of said hinged portions has a plurality of upwardly extending rib segments extending upwardly from said upper surface of the associated hinged portion, and a plurality of downwardly extending rib segments extending downwardly from said lower surface of the associated hinged portion;wherein consecutive ones of said upwardly extending rib segments are interconnected at integral hinges, consecutive ones of said downwardly extending rib segments are interconnected at integral hinges, and consecutive ones of said upwardly and downwardly extending rib segments are interconnected by integral hinges.
- 9. The container of claim 7, wherein said integral hinges between said consecutive upwardly extending rib segments are formed by integrally molded substantially V-shaped notches, and said integral hinges between said consecutive downwardly extending rib segments are formed by integrally molded substantially V-shaped notches.
- 10. The container of claim 7, wherein each of said hinged portions has a plurality of upwardly extending rib segments extending upwardly from said upper surface of the associated hinged portion, and a plurality of downwardly extending rib segments extending downwardly from said lower surface of the associated hinged portion, said upwardly extending rib segments are proximally located to said respective anchoring portion relative to said downwardly extending rib segments when formed, said downwardly extending rib segments are distally located from said respective anchoring portion relative to said upwardly extending rib segments when formed.
- 11. The container of claim 10, wherein one of said upwardly extending rib segments is adjoined and rotatably hinged to said anchoring portion, said adjoining rib segment being longer than other ones of said upwardly and downwardly extending rib segments in said hinged portion.
- 12. The container of claim 11, wherein said upwardly extending rib segments located between said adjoining rib segment and said downwardly extending rib segments have approximately the same depth as and are shorter in length than said downwardly extending rib segments.
- 13. The container of claim 11, wherein the distance between said opposing end walls is approximately 8 inches, said adjoining rib is approximately ⅜ inch in length, said upwardly extending rib segment located between said adjoining rib segment and said downwardly extending rib segment is approximately ¼ inch in length, and said downwardly extending rib segment is approximately ¼ inch in length.
- 14. The container of claim 11, wherein the distance between said opposing end walls is approximately 12 inches, said adjoining rib is approximately ½ inch in length, said upwardly extending rib segment located between said adjoining rib segment and said downwardly extending rib segment is approximately {fraction (7/32)} inch in length, and said downwardly extending rib segment is approximately ⅜ inch in length.
- 15. The container of claim 7, wherein said hinged portions of each of said handle segments are integrally interconnected with said respective graspable portion at corner flanges, said corner flanges having a reinforcing bead.
- 16. The container of claim 7, wherein each of said anchoring portions includes a upwardly extending reinforcing rib substantially parallel to said side walls of said base.
- 17. The container of claim 16, wherein said base rim further includes an upwardly protruding elongated rib, said container further including at least one cross-rib disposed between said elongated rib and said reinforcing rib.
- 18. The container of claim 17, wherein said cross-rib is substantially parallel to said base end walls.
- 19. The container of claim 7, wherein said means for releasably engaging said handle segments includes at least one male rib extending from one of said handle segments, and at least one depending female recess formed in the other of said handle segments.
- 20. The container of claim 19, wherein said male rib is substantially rectangular and includes a shoulder structure extending outwardly from opposite ends of said male rib, said female recess positioned and dimensioned to receive said cooperating male rib, said female recess having opposite ends, said opposite ends of said female recess having an inwardly extending shoulder structure adapted to mate with said outwardly extending shoulder structure of said male rib, said ends of said male rib and said ends of said female recess being constructed and arranged to deflect with respect to each other so that when said male rib is pressed into said female recess said shoulder structure on said male rib will snap into position beneath said shoulder structure in said female recess and interlock therewith to latch said handle segments together.
- 21. The container of claim 7, wherein said bottom includes at least one elongated recess for substantially receiving a portion of said handle segments to facilitate stacking of said containers, said portion including said graspable portion.
- 22. The container of claim 7, wherein said container further includes a cover having a top, a pair of opposing cover side walls, a pair of opposing cover end walls, and a cover rim, said cover side walls and said cover end walls extending downward from said top, said cover end walls extending between said cover side walls, said cover rim encompassing a lower edge of said cover side walls and said cover end walls and extending laterally outwardly therefrom.
- 23. The container of claim 22, wherein said cover rim further includes a downwardly protruding rib, said base rim further includes an upwardly protruding elongated rib.
- 24. The container of claim 23 further including means for securing said cover to said base.
- 25. The container of claim 24, wherein said means for securing said cover to said base includes said downwardly protruding rib of said cover rim and said upwardly protruding elongated rib of said base rim, said downwardly protruding rib of said cover rim being adapted for complementary press-fittable engagement with said upwardly protruding elongated rib of said base rim.
- 26. The container of claim 24, wherein said means for securing said cover to said base includes at least one male rib and at least one corresponding female recess.
- 27. The container of claim 26, wherein said male rib and female recess are substantially cone-shaped.
- 28. The container of claim 26, wherein said male rib is substantially rectangular and includes a shoulder structure extending outwardly from opposite ends of said male rib, said female recess positioned and dimensioned to receive said cooperating male rib, said female recess having opposite ends, said opposite ends of said female recess having an inwardly extending shoulder structure adapted to mate with said outwardly extending shoulder structure of said male rib, said ends of said male rib and said ends of said female recess being constructed and arranged to deflect with respect to each other so that when said male rib is pressed into said female recess said shoulder structure on said male rib will snap into position beneath said shoulder structure in said female recess and interlock therewith to latch said cover and said base together.
- 29. The container of claim 23, wherein said upwardly protruding elongated rib of said base rim includes a plurality of base venting notches intermittently interrupting said upwardly protruding elongated rib of said base rim.
- 30. The container of claim 23, wherein said downwardly protruding rib of said cover rim includes a plurality of cover venting notches intermittently interrupting said downwardly protruding rib of said cover rim.
- 31. The container of claim 23, wherein said upwardly protruding elongated rib of said base rim includes a plurality of base venting notches intermittently interrupting said upwardly protruding elongated rib of said base rim, said downwardly protruding rib of said cover rim includes a plurality of cover venting notches intermittently interrupting said downwardly protruding rib of said cover rim.
- 32. The container of claim 31, wherein said base venting notches are aligned with said respective cover venting notches and form respective vent openings when said cover is secured atop said base.
- 33. The container of claim 22, wherein said cover includes a plurality of apertures substantially formed in said cover side walls and said cover end walls.
- 34. The container of claim 33, wherein each of said apertures has an area of approximately 0.25 in.2.
- 35. The container of claim 34, wherein the distance between said opposing cover end walls is approximately 8 inches, each of said cover end walls having two said apertures, each of said cover side walls having three said apertures.
- 36. The container of claim 34, wherein the distance between said opposing cover end walls is approximately 12 inches, each of said cover end walls having two said apertures, each of said cover side walls having five said apertures.
- 37. The container of claim 33, wherein said apertures are aligned with said vent openings.
- 38. The container of claim 22 further including means for stacking said containers.
- 39. The container of claim 38, wherein said means for stacking includes a recessed bottom portion depending from said bottom, and a recessed top portion depending from said top whereby a plurality of said containers when stacked on one another provide a stack interlock produced by said top portion dimensioned and positioned to receive said cooperating depending bottom portion of the adjacent container in the stack.
- 40. The container of claim 39, wherein said recessed bottom portion and said recessed top portion are bowed.
- 41. A thermoplastic container comprising:a base including a bottom, a pair of opposing base side walls, a pair of opposing base end walls, and a base rim, said base side walls and said base end walls extending upward from said bottom, said base end walls extending between said base side walls, said base rim encompassing an upper edge of said base side walls and said base end walls and extending laterally outwardly therefrom, said base rim having an upwardly protruding elongated rib with base venting notches intermittently interrupting said upwardly protruding rib; and a cover including a top, a pair of opposing cover side walls, a pair of opposing cover end walls, and a cover rim, said cover side walls and said cover end walls extending downward from said top, said cover end walls extending between said cover side walls, said cover rim encompassing a lower edge of said cover side walls and said cover end walls and extending laterally outwardly therefrom, said cover rim having a downwardly protruding rib.
- 42. The container of claim 41, wherein said downwardly protruding rim of said cover rim includes cover venting notches intermittently interrupting said downwardly protruding rib.
- 43. The container of claim 42, wherein said cover venting notches being aligned with said respective base venting notches and forming respective vent openings when said cover is secured atop said base.
- 44. The container of claim 41 further including means for securing said cover to said base.
- 45. The container of claim 44, wherein said means for securing said cover to said base includes said downwardly protruding rib of said cover rim and said upwardly protruding elongated rib of said base rim, said downwardly protruding rib of said cover rim being adapted for complementary press-fittable engagement with said upwardly protruding elongated rib of said base rim.
- 46. The container of claim 44, wherein said means for securing said cover to said base includes at least one male rib and at least one corresponding female recess.
- 47. The container of claim 46, wherein said male rib and female recess are substantially cone-shaped.
- 48. The container of claim 46, wherein said male rib is substantially rectangular and includes a shoulder structure extending outwardly from opposite ends of said male rib, said female recess positioned and dimensioned to receive said cooperating male rib, said female recess having opposite ends, said opposite ends of said female recess having an inwardly extending shoulder structure adapted to mate with said outwardly extending shoulder structure of said male rib, said ends of said male rib and said ends of said female recess being constructed and arranged to deflect with respect to each other so that when said male rib is pressed into said female recess said shoulder structure on said male rib will snap into position beneath said shoulder structure in said female recess and interlock therewith to latch said cover and said base together.
- 49. The container of claim 41, wherein said cover includes a plurality of apertures.
- 50. The container of claim 49, wherein said apertures are substantially formed in said side walls and said end walls of said cover.
- 51. The container of claim 50, wherein said apertures are aligned with said vent openings.
- 52. The container of claim 41, wherein said container includes means for stacking said containers.
- 53. The container of claim 52, wherein said means for stacking includes a recessed bottom portion depending from said bottom, and a recessed top portion depending from said top whereby a plurality of said containers when stacked on one another provide a stack interlock produced by said top portion dimensioned and positioned to receive said cooperating depending bottom portion of the adjacent container in the stack.
- 54. The container of claim 53, wherein said recessed bottom portion and said recessed top portion are bowed.
- 55. The container of claim 41, wherein said bottom includes at least one reinforcing rib.
- 56. A thermoplastic container comprising:a base including a bottom, a pair of opposing base side walls, a pair of opposing base end walls, and a base rim, said base side walls and said base end walls extending upward from said bottom, said base end walls extending between said base side walls, said base rim encompassing an upper edge of said base side walls and said base end walls and extending laterally outwardly therefrom, said base rim having an upwardly protruding elongated rib; and a cover including a top, a pair of opposing cover side walls, a pair of opposing cover end walls, and a cover rim, said cover side walls and said cover end walls extending downward from said top, said cover end walls extending between said cover side walls, said cover rim encompassing a lower edge of said cover side walls and said cover end walls and extending laterally outwardly therefrom, said cover rim having a downwardly protruding rib with cover venting notches intermittently interrupting said downwardly protruding rib.
- 57. The container of claim 56, wherein said upwardly protruding elongated rib of said base rim includes base venting notches intermittently interrupting said upwardly protruding rib.
- 58. The container of claim 56, wherein said cover venting notches being aligned with said respective base venting notches and forming respective vent openings when said cover is secured atop said base.
- 59. The container of claim 56 further including means for securing said cover to said base.
- 60. The container of claim 59, wherein said means for securing said cover to said base includes said downwardly protruding rib of said cover rim and said upwardly protruding elongated rib of said base rim, said downwardly protruding rib of said cover rim being adapted for complementary press-fittable engagement with said upwardly protruding elongated rib of said base rim.
- 61. The container of claim 59, wherein said means for securing said cover to said base includes at least one male rib and at least one corresponding female recess.
- 62. The container of claim 61, wherein said male rib is substantially rectangular and includes a shoulder structure extending outwardly from opposite ends of said male rib, said female recess positioned and dimensioned to receive said cooperating male rib, said female recess having opposite ends, said opposite ends of said female recess having an inwardly extending shoulder structure adapted to mate with said outwardly extending shoulder structure of said male rib, said ends of said male rib and said ends of said female recess being constructed and arranged to deflect with respect to each other so that when said male rib is pressed into said female recess said shoulder structure on said male rib will snap into position beneath said shoulder structure in said female recess and interlock therewith to latch said cover and said base together.
- 63. The container of claim 56, wherein said cover includes a plurality of apertures.
- 64. The container of claim 63, wherein said apertures are substantially formed in said side walls and said end walls of said cover.
- 65. The container of claim 64, wherein said apertures are aligned with said vent openings.
- 66. The container of claim 56, wherein said container includes means for stacking said containers.
- 67. The container of claim 66, wherein said means for stacking includes a recessed bottom portion depending from said bottom, and a recessed top portion depending from said top whereby a plurality of said containers when stacked on one another provide a stack interlock produced by said top portion dimensioned and positioned to receive said cooperating depending bottom portion of the adjacent container in the stack.
- 68. The container of claim 67, wherein said recessed bottom portion and said recessed top portion are bowed.
- 69. The container of claim 56, wherein said bottom includes at least one reinforcing rib.
- 70. A thermoplastic container comprising:a base including a bottom, a pair of opposing base side walls, a pair of opposing base end walls, and a base rim, said base side walls and said base end walls extending upward from said bottom, said base end walls extending between said base side walls, said base rim encompassing an upper edge of said base side walls and said base end walls and extending laterally outwardly therefrom, said base rim having an upwardly protruding elongated rib, said rim having an integrally formed outer flange with a pair of opposing anchoring portions, each anchoring portion having a pair of ends, said outer flange defining a score forming at least one handle segment being rotatably connected to said respective ends of said anchoring portions at integral hinges, said elongated rib and said anchoring portion defining a middle flange portion therebetween, said score extending into said middle flange portion.
- 71. The container of claim 70, wherein said anchoring portion includes an upwardly extending reinforcing rib.
- 72. The container of claim 70, wherein said middle flange portion includes at least one cross-rib disposed between said elongated rib and said anchoring portion.
- 73. The container of claim 72, wherein said cross-rib closest to said end of said anchoring portion is positioned a distance away from said end to form a recess.
- 74. The container of claim 73, wherein said recess is substantially U-shaped.
- 75. The container of claim 73, wherein said score extends into said recess.
- 76. The container of claim 72, wherein said anchoring portion is substantially parallel to said side walls and said cross-rib is substantially parallel to said end walls.
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