Vented container with handles and embossment

Information

  • Patent Grant
  • 6257401
  • Patent Number
    6,257,401
  • Date Filed
    Friday, May 14, 1999
    26 years ago
  • Date Issued
    Tuesday, July 10, 2001
    23 years ago
Abstract
A thermoplastic container for food or other articles is set forth. The container includes a base having a bottom, a pair of opposing side walls and a pair of opposing end walls extending upwardly from the bottom. A pair of integral handle segments are formed with the outer rim of the base and rotatably attached to anchoring portions at integral hinges. The handle segments can be releasably engaged with each other and include a pair of hinged portions. Each hinged portion has at least one upwardly extending rib segment and at least one downwardly extending rib segment interconnected by integral hinges that form definite bending points for the hinged portions of the handle segments so that when the handle segments are upturned, the hinged portion assists in distributing stress and obtaining a proper balance of the container. A plurality of wells designed to retain fluid therein via capillary action or surface tension forces are formed in the bottom such that fluid does not flow out of the wells when the base is tilted or turned upside-down. A cover may be removably attached to the base to define a food storage chamber. A downwardly extending rib formed in the cover rim is intermittently provided with a plurality of cover venting notches which are aligned with respective base venting notches formed in an upwardly extending elongated rib of the base. With the cover in place atop the base, the conjunction of the base venting notches and the cover venting notches define vent openings. Another set of apertures for additional ventilation are provided in the side walls of the cover. Also, multiple containers can be stacked atop each other and the bottom includes at least one elongated recess for substantially receiving a portion of the handle segments to facilitate stacking.
Description




FIELD OF THE INVENTION




This invention relates generally to thermoformed containers for foods or other articles, and in particular, to a container having a ventilation system, integrally formed handles, and an embossed bottom surface for retaining liquid with surface tension forces.




BACKGROUND OF THE INVENTION




In many grocery stores and restaurants, particularly quick service restaurants, deli counters, or rotisserie/fried chicken stations, various food products are typically not served to the customer open on a plate immediately after being cooked. Rather, the food products are placed into individual containers so that each container can be handled, stored, reheated, or packaged in a bag, easily and conveniently. After cooking but before being served, the food products may be packaged and held in a holding area either at the store, during transport, or at home for a short period of time. This is especially true when a quick service restaurant or deli prepares and pre-packs a number of food products in anticipation of the traditional busy periods of lunch and dinner.




During this holding period before being served, certain food products can undergo changes in temperature, appearance, texture, and flavor. For example, the edges of hamburgers may get relatively cold and hard, or french fries may soak up vegetable oil which remains on their surfaces after cooking, pizza may become soggy, roasted chicken may dry-out, and fried chicken may lose its crunchiness. These changes in appearance and flavor tend to decrease customer satisfaction with these food products. Also, the efficiency with which food products can be served during busy hours is decreased as foods are not capable of being pre-packaged for fear of these unappealing changes. The decreased temperature and quality of appearance, texture, and flavor make these food products less appetizing.




It is also known that certain food products, such as fried chicken, emit moisture or water vapor along with latent heat stored in the chicken due to cooking and heating. At least a portion of this latent heat and moisture can condense on and be reabsorbed by the chicken itself, making the fried chicken soggy, less crispy, and tough to chew. Also, the water vapor can condense on the interior surfaces of the container and drip down towards the bottom of the container for the bottom pieces of fried chicken to absorb. If air circulation adjacent to and around the chicken is poor, the water reabsorption by the chicken increases since the latent heat and the resultant water vapor is further prevented from circulating away from the chicken. Further, if air from inside the container is not allowed to be exchanged with the air from outside the container, condensation of the water vapor on the inside of the container is more likely. Although a relatively small amount of water vapor escapes from the chicken and condenses, or is prevented from circulating away from the chicken, this amount may be enough to make the chicken undesirable.




After the water vapor condenses on the surface of the container and migrates to the bottom of the container, it mixes with the residual grease and juices that have exuded from the food product. After cooling and sitting for a period of time in such fluid, a piece of fried chicken, for example, may lose its delicious batter as it is lifted from the container with the delicious batter or breading remaining glued to the bottom surface. Also, after sitting in its own soup of grease, moisture, and meat juice, a piece of food product may become half-soaked with such fluid. Hence, there is also a need for containers that are more efficient in preventing excess grease and moisture from contacting the food.




Numerous attempts have been made to provide a container which prevents condensation from the food product from being reabsorbed. U.S. Pat. No. 5,423,477 to Valdman et al. issued Jun. 13, 1995, discloses a pizza box which incorporates a cover coated with a moisture absorbing inner layer of starch.




Also, a wide variety of container inserts have been developed to improve the quality of food especially when cooked in a microwave oven. For instance, it is known to place a fluid absorbent pad within a package for absorbing food by-products such as moisture and grease exuded from food during cooking in a microwave oven as shown in U.S. Pat. No. 4,873,101 issued to Larson et al. on Oct. 10, 1989. Such pads must not only provide a sufficient capacity for the quantity of food by-products produced during cooking, but also, must withstand the elevated temperatures required to adequately heat the precooked foods without degradation.




Other patents describe ways to exchange air between the interior of the container and the outside air to allow water vapor to escape. For example, U.S. Pat. No. 3,335,846, issued to R. E. Mills on Aug. 15, 1967, describes a container for pizza having a series of venting channels permitting such an exchange. The cover in this container is provided with one or more openings so that vapors from the interior of the container may be vented to the atmosphere.




One difficulty with prior art containers designed to keep moisture away from heated food is that the specialized coatings and layered construction make the containers both prohibitively expensive and difficult to manufacture. Although these techniques may have been helpful in preventing certain food products from becoming soggy, an improved container is desired.




Other problems with prior art containers, such as the visibility of grease and moisture, the spillage of fluid through venting apertures, and the inefficiencies associated with pre-packing, are discussed below.




There is a need for hiding the resulting fluid by-product, especially the fattening grease, from the consumer. Traditionally, bucket-type containers or fold-out boxes made from paperboard or other easily formed low-cost and grease absorbing material have been used in the market. When using paper buckets or fold-out paper boxes, the problem is compounded when the food product is allowed to sit inside the container. After a period of time, grease begins to soak through and stain the container revealing the food's high-fat content. Such a container, much less its contents, quickly becomes unappealing to the fat-conscious consumer.




Another problem is the danger of spillage. During the holding period and, in particular, during transport, food juices may spill from the container and stain clothing and upholstery. Hence, preventing run-off of the food juices is of primary importance, especially if the container has vent openings large enough to permit food and juice to pass.




Furthermore, pre-packing frequently ordered food product can minimize wage labor time, especially during busy dining hours. However, using opaque paperboard containers leads wary consumers to re-open and check prepackaged containers for the right order. This inconvenience has increased demand for food packages that will attractively display and allow the consumer to view a substantial portion of the food product while at the same time providing for convenience in handling.




SUMMARY OF THE INVENTION




The present invention is a thermoplastic container. In accordance with one embodiment, the container includes a base having a bottom, a pair of opposing side walls and a pair of opposing end walls. The side walls and end walls extend upwardly from the bottom, and the end walls extend between the side walls. A rim encompasses an upper edge of the side walls and end walls and extends laterally outwardly therefrom. The bottom also includes a plurality of depending wells sufficiently small to retain a volume of fluid in the wells via capillary action or surface tension forces such that the volume of fluid therein does not flow out when the base is tilted or turned upside-down. Each of the wells has an interior surface area. The ratio of the volume of fluid to the interior surface area is in the range of approximately 2.8×10


−2


in to 3.8×10


−3


in.




In accordance with another embodiment, the container includes a base having a bottom, a pair of opposing side walls and a pair of opposing end walls. The side walls and end walls extend upward from the bottom, and the end walls extend between the side walls. A base rim encompasses an upper edge of the side walls and end walls and extends laterally outwardly therefrom. The rim has an integrally formed outer flange and a pair of opposing anchoring portions. The outer flange includes a pair of opposing handle segments, each having a pair of generally parallel hinged portions and a beaded graspable portion extending between the hinged portions. The hinged portions are rotatably connected to respective anchoring portions for upward and downward swinging movements. The handle segments include means for releasably engaging the handle segments to each other. Each of the hinged portions have at least one upwardly extending rib segment extending upwardly from an upper surface of the associated hinged portion, at least one downwardly extending rib segment extending downwardly from a lower surface of the associated hinged portion, and at least one integral hinge forming a definite bending point.




In accordance with yet another embodiment, the container includes a base having a bottom, a pair of opposing base side walls, a pair of opposing base end walls, and a base rim. The base side walls and base end walls extend upward from the bottom, and the base end walls extend between the base side walls. A base rim encompasses an upper edge of the base side walls and base end walls and extends laterally outwardly therefrom. The base rim has an upwardly protruding elongated rib with base venting notches intermittently interrupting the upwardly protruding rib. The container further includes a cover having a top, a pair of opposing cover side walls, a pair of opposing cover end walls, and a cover rim. The cover side walls and the cover end walls extend downward from the top, and the cover end walls extend between the cover side walls. The cover rim encompasses a lower edge of the cover side walls and the cover end walls and extends laterally outwardly therefrom. The cover rim has a downwardly protruding rib with cover venting notches intermittently interrupting the downwardly protruding rib. The cover venting notches are aligned with respective base venting notches and form respective vent openings when the cover is secured atop the base.











BRIEF DESCRIPTION OF THE DRAWINGS




Other objects and advantages of the invention will become apparent upon reading the following detailed description and upon reference to the drawings in which:





FIG. 1

is a perspective view of the container;





FIG. 2

is a side-elevational view of the container;





FIG. 3

is a side-elevational view of a base of the container;





FIG. 4

is a top view of the base of the container;





FIG. 5

is a top view of an alternative base of the container;





FIG. 6

is a side-elevational view of the alternative base of the container;





FIG. 7

is a side-elevational view of a cover of the container;





FIG. 8

is a top view of the cover of the container;





FIG. 9

is a top view of an alternative cover of the container;





FIG. 10

is a side-elevational view of one container stacked atop another container; and





FIG. 11

is a cross-sectional view taken generally along line


11





11


in FIG.


1


.











While the invention is susceptible to various modifications and alternative forms, a specific embodiment thereof has been shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that it is not intended to limit the invention to the particular forms disclosed. Quite to the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.




DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS




Referring now to

FIGS. 1 and 2

, a container


10


in accordance with the invention is shown. As illustrated, the container includes a base


12


having an integrally formed handle structure


14


, and a vented cover


16


attached to the base with the base


12


and cover


16


defining a food storage chamber


18


. The container


10


can have any desired shape, such as round, oval, square, etc., but is preferably rectangular.




With particular reference to

FIGS. 3-6

, the base


12


includes a bottom


20


, two opposing side walls


22


, two opposing end walls


24


, and a rim


26


with integrally formed handle structure


14


. The walls extend around the periphery of the base


12


defining a generally rectangular shape with the length of the longitudinal side walls being greater than the length of the end walls. The base


12


may be constituted of any kind of material suitable for food packaging systems such as oriented polystyrene (OPS), talc-filled polypropylene (TFPP), or polypropylene (PP).




The bottom


20


of the base


12


has a central receptacle portion


28


and a peripheral portion


30


that is formed along the periphery of the bottom


20


to surround the central receptacle portion


28


. The peripheral portion


30


includes a channel


32


slightly recessed relative to the central receptacle portion


28


when viewed from inside the chamber


18


.




In one embodiment, to help distribute the contents of the container


10


including the fluid by-product in a more optimum or expedient manner along the bottom


20


of the container


10


, the central receptacle portion


28


is upwardly bowed. The convex surface as viewed from inside the chamber


18


of the central receptacle portion


28


directs fluid to flow away from the center and towards the side walls


22


and end walls


24


.




Focusing now on

FIGS. 4 and 5

, the central receptacle portion


28


can have a variety of surfaces. Preferably, the central receptacle portion


28


includes two substantially parallel handle recesses


34


for receiving portions of the handle structure


14


when folded over atop the cover


16


to facilitate stacking containers. The handle structure


14


of the base


12


will be discussed below. When viewed from inside the chamber


18


, the recesses


34


form convex ribs having sloped inner surfaces


36


.




In an alternative embodiment, the central receptacle portion


28


includes a plurality of ribs


38


. For example, as shown in

FIG. 5

, five ribs


38


are formed in the central receptacle portion


28


, each having a concavo-convex cross-section. One rib


38


is located between the recesses


34


and two are located on the outer side of each recess


34


. As shown in

FIG. 4

, only one rib


38


is located on the outer side of each recess


34


. The recesses


34


and the ribs


38


help raise the food from the bottom


20


and increase the stiffness of the base


12


enabling less material to be used in forming the base than would otherwise be the case.




Referring to

FIGS. 4 and 5

, the central receptacle portion


28


includes a plurality of closely-spaced integrally molded wells


40


intended for the collection of condensed moisture and juices emanating from the foods within the container


10


. The wells


40


can be of any shape, such as any polyhedral, conical, cylindrical, parabolic, etc., but are preferably generally almost semi-spherical and sized small enough to take advantage of surface tension effects to contain fluid within the wells


40


. The diameter of the semi-spherical wells


40


is approximately in the range of {fraction (1/32)} to ¼ inches.




When fluid by-product enters the wells


40


, the open surface of the fluid within the wells


40


is under a state of surface tension which creates a tendency for portions of the surface to separate from each other especially at the boundaries due to the polarized dipoles of water molecules which determine their binding forces and water surface tension. Since the diameter of each dimple-like well


40


is small enough but not too small so as to prevent fluid from entering the wells


40


, the surface of the fluid within the wells


40


shows surface tension properties similar to those of a stretched elastic film over the fluid. When the container


10


is then tilted, which frequently occurs while the container


10


is in transport, all or a portion of fluid collected in the central receptacle portion


28


does not spill out of the wells


40


. Even when the base


12


is inverted, water does not leave the wells


40


unless vigorously shaken or blotted out.




When fluid migrates across the central receptacle portion


28


, the fluid naturally accumulates inside the wells


40


. Since the wells


40


are tightly arranged next to one another, stand substantially vertically with respect to the bottom


20


or central receptacle portion


28


, any overflow from one well


40


is free to flow into adjacent wells


40


. Thereby, the wells


40


help to prevent excess grease and moisture from contacting the food. Contact with the trapped fluid is also minimized as the food items are generally supported by well walls


42


in addition to the ribs


38


and recesses


34


, thereby, preventing breading or the like from adhering to the bottom over time.




Trapping the condensate or other fluid in the wells


40


not only prevents the hot food item from contacting and reabsorbing the fluid, but also, advantageously maintains the food item in a warmed state. The warm water or condensate which is trapped in the wells


40


radiates its heat back into the food storage chamber


18


and potentially assists in keeping the hot food item warm. Likewise, when a container with food product is removed from the freezer, any frozen fluid in the wells can potentially assist in keeping the cold food item cool for a longer period of time.




Still referencing

FIGS. 3-6

, the four walls


22


,


24


are integrally connected to the bottom


20


at the peripheral portion


30


and provide a curvilinear transition wall surface therebetween. The walls


22


,


24


have an upper edge


44


and are interconnected at corners


46


.




Each of the upwardly and outwardly extending walls


22


,


24


has a step


48


dividing each wall into upper and lower portions


50


,


52


with the upper portion


50


having a plurality of horizontal ribs


54


. The upper and lower wall portions


50


,


52


are spanned by a plurality of ribs


56


extending vertically from the bottom


20


of the container


10


to the upper edge


44


of the walls


22


,


24


. Each rib


56


includes a central vertical recess


58


when viewed from outside the chamber


18


.




To aid the channeling of fluid condensate towards the bottom


20


, each rib


56


is preferably outwardly bowed. The outwardly bowed ribs


56


project away from the upper and lower portions


50


,


52


of the walls


22


,


24


and define intermittent notches


60


in the upper edge


44


of the walls


22


,


24


. The number, size, and shape of the ribs


56


contained in each wall can vary without departing from the spirit of the invention.




As best seen in

FIGS. 4 and 5

, the rim


26


of the base


12


of the container


10


includes an inner flange


62


, a horizontal middle planar flange


64


, and a handle structure


14


. The inner flange


62


projects laterally outwardly from the upper edge


44


of the walls


22


,


24


and includes a shoulder


66


and an elongated rib


68


. The shoulder


66


encompasses the walls


22


,


24


and has an inner edge


70


defined by the upper edge


44


of the walls


22


,


24


. The width of the shoulder


66


varies along the walls


22


,


24


. For example, the width of the shoulder


66


is greater between ribs


56


and at the corners


46


between the walls


22


,


24


.




The elongated rib


68


of the inner flange


62


is continuously located along the rim


26


and encompasses the shoulder


66


. The elongated rib


68


is integrally formed with the rim, projects upwardly from the rim


26


, has an inner


72


and outer edge


74


, and a substantially squared U-shaped cross-section. At the corners


46


, the elongated rib


68


is curvilinear and of generally constant width and height and includes a finger dent


75


for providing finger access for removing the cover


16


from the base


12


. Along the walls


22


,


24


, the elongated rib


68


is intermittently provided with venting notches


76


such that at each venting notch


76


the rib


68


is lower in height. The venting notches


76


can be of any shape. Generally, the venting notches


76


are rectangular and located on the elongated rib


68


between ribs


56


in the walls


22


,


24


where the shoulder


66


of the inner flange


62


is greater in width. Such an arrangement helps to prevent fluid traveling along the ribs


56


from easily flowing out of the chamber


18


via the venting notches


76


. The shoulder


66


and elongated rib


68


provide a resting ledge for holding the cover


16


and base


12


of the container


10


in a closed condition.




The horizontal middle planar flange


64


of the rim


26


is continuously located along the rim


26


and encompasses the inner flange


62


. The width of the continuous middle planar flange


64


is generally constant along the rim


26


but may have any shape.




The handle structure


14


preferably includes a pair of handle segments


78


rotatably hinged to anchoring flanges


80


. While one handle may be sufficient for a smaller container


10


, a larger container


10


may include two or more handle segments


78


to stabilize the container


10


when carried. Also, the shape of the handle segments


78


may vary with the shape of the base


12


. For a rectangular container


10


, the handle segments


78


are generally substantially U-shaped. The handle segments


78


are disposed at opposite sides of the base


12


at substantially diametrically opposite points. For example, a pair of handle segments


78


may be disposed diagonally with respect to the base


12


. Each anchoring flange


80


includes a reinforcing rib


82


extending upwardly from an upper surface


84


of the rim


26


and parallel to side walls


22


. Each reinforcing rib


82


further includes a pair of curved rib ends


83


.




The handle structure


14


is manufactured integrally with the base


12


of the container


10


and is a lateral extension from the middle planar flange


64


. A score


86


may be made in the middle planar flange


64


such that the segments


78


may be freed from the base


12


of the container


10


but remain integrally connected to the anchoring flange


80


. A portion


88


of material in the middle planar flange


64


is left unscored such that the anchoring flange


80


is not removable from the container


10


. In one embodiment, the portion


88


of the middle planar flange


64


is bridged by a plurality of cross-ribs


87


as shown in

FIGS. 4 and 5

. The cross-rib


87


closest to each rib end


83


is positioned a distance away from the rib end


83


to form a substantially U-shaped recess


89


. The score


86


extends into the U-shaped recess


89


to prevent the propagation of the score as a result of stress concentrations associated with repeated rotation of the handle segments


78


.




By “score,” it is understood to mean a partial depth cut in the material or equally a cut completely through the material. If the material is completely cut, then the handles


78


are free to be flexed. If the score line


86


is not completely cut through the container material, a user may grasp a handle segment


78


and break or cut the remaining material so as to free the handle. Also, partial scoring along the lateral length of the handles can form breakaway interferences such that some material of the container remains intact. Then, a user need only break the relatively small amount of remaining material constituting the breakaway interferences to free the handles


78


. When the handle segments


78


are separated from the base


12


, they are free to rotate about the anchoring flange


80


in upward and downward swinging movements. While in their normal free positions they lie slightly above or approximately level with the rim


26


of the base


12


, or depend slightly therebelow.




Each substantially U-shaped handle


78


includes a pair of hinged portions


90


, a manually graspable central portion


92


, and preferably a locking structure


94


. Each hinged portion


90


of the handle


78


is integrally interconnected with the graspable central portion


92


at a corner flange


96


. To increase handle stiffness, a small corner rib


98


is provided in the corner flange


96


. The hinged portions


90


of each handle are substantially parallel and adjacent to the side walls


22


when formed and disposed at opposite sides of the base


12


at substantially diametrically opposite points. The length and design of the hinged portion can vary with the size of the container


10


. For example, a container


10


with a base length of approximately 8.0 inches, as measured between end walls


24


, has a hinged portion


90


of approximately 1.3 inches long; whereas, a container with a base length of approximately 12.0 inches, as measured between end walls


24


, has a hinged portion


90


of approximately 3.6 inches long. While each hinged portion


90


is identical and like numerals are used to designate like parts, it should be understood that the configuration of each hinged portion


90


may vary.




Each hinged portion


90


includes an upper surface


100


, a lower surface


102


, a first end


104


, a second end


106


, at least one upwardly extending rib segment


108


, at least one downwardly extending rib segment


110


, and at least one integral hinge


112


. Generally, the integral hinges


112


are formed by molding portions of material with a thickness that permits bending of such material portions with ease and without breaking. Preferably, when formed, the upwardly extending rib segments


108


are located proximate the first end


104


and the downwardly extending rib segments


110


are located proximate the second end


106


of the hinged portion


90


. Consecutive upwardly extending rib segments


108


are interconnected at integral hinges


112


formed by integrally molded notches


114


in the upper surface


100


, and consecutive downwardly extending rib segments


110


are interconnected at integral hinges


112


formed by integrally molded notches


114


in the lower surface


102


of the hinged portion


90


. Also, a notch


114


is located at the junction of the first end


104


of the hinged portion and the anchoring flange


80


. Notches


114


and integral hinges


112


may be of any shape but are preferably V-shaped. A transition hinge


116


is located between consecutive upwardly and downwardly extending rib segments


108


,


110


. Each hinge


112


forms definite bending points for the hinged portion


90


of the handle structure


14


so that when the handle segments


78


are upturned, as shown in

FIG. 2

, the hinged portion


90


assists in distributing stress and obtaining proper balance of the container


10


.




In addition to the integral hinges


112


, the number, size, and length of the rib segments


108


,


110


help define the articulation of the hinged portion


90


. With particular reference to

FIGS. 3 and 4

, in one embodiment for a container approximately 8.0 inches in length, there are two upwardly extending ribs


108


proximate to the first end


104


and two downwardly extending ribs


110


proximate the second end


106


. The rib segment closest to the first end


104


is approximately ⅜ inch in length and is longer than the other rib segments


108


,


110


in the hinged portion


90


. The other upwardly extending rib segment is approximately ¼ inch in length and, in one embodiment, slightly shallower than the innermost rib segment. The two downwardly extending rib segments


110


are also approximately ¼ inch in length. The number, shape, size, and orientation of the rib segments can vary without departing from the spirit and scope of the invention. Generally, the larger the container


10


the more rib segments are included throughout the hinged portion


90


.




With particular reference now to

FIGS. 5 and 6

, in an alternative embodiment for a 12.0 inch container having a hinged portion length of approximately 3.63 inches, there are six upwardly extending rib segments


108


and two downwardly extending rib segments


110


positioned in a fashion similar to that described above for a container


10


approximately 8.0 inches in length. The rib segment closest to the first end


104


is approximately ½ inch in length and is longer and deeper than the other ribs


108


,


110


in the hinged portion


90


. The five upwardly extending rib segments, other than the innermost rib segment, are approximately {fraction (7/32)} inch in length and slightly shallower than the innermost rib segment. The two downwardly extending rib segments


110


are approximately ⅜ inch in length and approximately the same depth as the five upwardly extending rib segments


108


.




Generally, in one embodiment, the hinged portion


90


includes at least one inner rib segment located proximate to the first end


104


, at least one outer rib segment located near the second end, and at least one middle rib segment located therebetween. The inner rib segments are generally deeper than the shallower middle and outer rib segments. Also, the inner rib segment is longer than the outer rib segment which is longer than the middle rib segment. As with the smaller container, the number, shape, size, and orientation of the rib segments can vary without departing from the spirit and scope of the invention.




The unique combination of integral hinges


112


, number, size, orientation, and length of the rib segments


108


,


110


aids in properly balancing the container


10


when lifted by the handle segments


78


. The resulting increased flexibility of the hinged portions


90


helps to maintain the container level when in transport and, thereby, prevent spillage. Furthermore, the hinged handle structure


14


permits easy upward or downward articulation of the handle segments


78


.




The graspable central portions


92


are substantially parallel to the end walls


24


and are adjacent thereto when formed. Each graspable central portion


92


is preferable provided with an integrally formed elongated bead


118


having a concavo-convex cross-section. This cross section increases the stiffness of the handles and also provides for a more substantial feel when grasped. When the handle segments


78


are in an upturned position, the graspable central portions


92


are disposed side-by-side to constitute a double handle and the beads


118


come together to form a substantially cylindrically-shaped graspable portion


92


having the look and feel of unitary handle. The beads


118


together may form a graspable portion


92


having any shape including rectangular and ergonomic.




The locking structure


94


enables the upturned handle segments


78


to be latched together. The preferred locking structure


94


is shown in U.S. Pat. No. 5,046,659 issued to Warburton on Sep. 10, 1991 and is incorporated herein by reference in its entirety. The locking structure


94


includes a pair of substantially rectangular male ribs


120


extending from one of the handle segments


78


and a pair of substantially rectangular depending female recesses


122


formed in the other handle segment


78


positioned and dimensioned to receive the cooperating male ribs


120


. The opposite ends


124


of each male rib have an outwardly extending shoulder structure


126


with sides


128


of the male rib


120


being substantially straight. Each female recess


122


includes opposite ends


130


having an inwardly extending shoulder structure


132


adapted to mate with the outwardly extending shoulder structure


126


of the male rib


120


. The sides


134


of the female recess


122


are substantially straight. When the male rib


120


is pressed into the female recess


122


, the ends of the male rib


120


and female recess


122


will deflect with respect to each other so that the shoulder structure


126


on the male rib


120


will snap into position beneath the shoulder structure


132


in the female recess


122


and interlock therewith to latch the handle segments


78


together. A variety of other locking structures of various shapes are equally possible such as any interference-fit engagement having, for example, a round or any polygonal shape.




The ribs


120


and recesses


122


of the locking structure


94


can be located anywhere in the handle segments


78


such as in each of the corner flanges


96


but are preferably provided along the central portion


92


on opposite sides of the bead


118


between the bead


118


and corner flange


96


. Alternatively, one female recess


122


and one male rib


120


can be located on one of the handle segments


78


with a cooperating male rib


120


and cooperating female recess


122


opposingly located on the other handle segment


78


. Any combination, number, or arrangement of male ribs


120


and female recesses


122


are possible without departing from the spirit and scope of the invention.




Referring now to

FIGS. 7-9

, the cover


16


of the container


10


has a top


136


, two side walls


138


, two end walls


140


, and a rim


142


. The side walls


138


and end walls


140


extend around the periphery of the top


136


defining a shape corresponding to the base


12


. The cover


16


has a generally rectangular shape with the length of the opposing longitudinal side walls


138


being greater than the length of the opposing end walls


140


. The cover


16


of the container is preferably made from any clear moldable plastic material such as oriented polystyrene (OPS), talc-filled polypropylene (TFPP), or polypropylene (PP), or polyvinyl chloride (PVC), and may be provided with an anti-fog surfactant.




The top


136


of the cover


16


has a raised peripheral portion


144


encompassing a recessed central portion


146


having an outwardly bowed dome


148


. As viewed from inside the chamber


18


, the concavity of the dome


148


permits any moisture condensed on the dome


148


to travel towards the walls


138


,


140


rather than falling directly onto the food product. The walls


138


,


140


are integrally connected to the top


136


at an upper edge


150


and provide a smooth curvilinear transition between the raised peripheral portion


144


and the walls


138


,


140


. The walls


138


,


140


are interconnected at corners


152


.




Each of the downwardly extending and outwardly sloped walls


138


,


140


has a step


154


dividing each wall into upper


156


and lower


158


portions with the lower portion


158


having a plurality of horizontal ribs


160


. The upper and lower wall portions


156


,


158


are spanned by a plurality of ribs


162


extending vertically from the rim


142


to the upper edge


150


at the top


136


of the walls


138


,


140


. Generally, each rib


162


includes a central vertical recess


164


when viewed from outside the chamber


18


and is outwardly bowed to aid in the channeling of fluid condensate towards the bottom


20


of the container


10


. The outwardly bowed ribs


162


project away from the upper and lower portions


156


,


158


of the walls


138


,


140


. The number, size, and shape of the ribs


162


contained in each wall


138


,


140


can vary without departing from the spirit of the invention.




To provide ventilation between the food storage chamber


18


and the outside of the container


10


, the upper wall portion


156


includes a plurality of elongated fluted openings


166


. The openings


166


are generally located between ribs


162


and have an arcuate upper end


168


at the upper edge


150


of the walls


138


,


140


and a lower end


170


at the step


154


.




The size and number of openings


166


provided in the cover


16


can vary with the size of the container


10


or with the optimum ventilation requirements of anticipated food product carried within the container. For example, each opening


166


is approximately 0.25 in.


2


Generally, each side wall


138


of the 8 inch container


10


includes three openings


166


and each end wall includes two openings


166


. Generally for the 12 inch container


10


, each side wall


138


includes five openings


166


and each end wall includes two openings


166


.




As best seen in

FIGS. 7-9

, the four cover walls


138


,


140


are interconnected with the peripheral rim


142


at a lower edge


172


. The rim


142


includes a substantially horizontal outer flange


174


, and a depending scalloped rib


176


. While the outer flange


174


is shown to have a substantially straight outer edge


178


at the walls


138


,


140


and a smooth curvilinear transition at the corners


152


, the outer flange


174


may have any shape. The outer flange


174


encompasses the depending scalloped rib


176


and is interconnected therewith at an inner edge


182


of the outer flange


174


.




The depending scalloped rib


176


encompasses all four walls


138


,


140


and is located between the inner edge


182


of the outer flange


174


and the lower edge


172


of the walls


138


,


140


. The cross-section of the scalloped rib


176


is substantially U-shaped with a plurality of elongated beveled vent openings


184


intermittently provided in the rib


176


along the length of the side walls


138


and end walls


140


positioned to align with venting notches


76


of the base rim


26


. The beveled vent openings


184


can be of any shape and size to serve different venting or locking purposes. As a result of the beveled vent openings


184


, the depth of the rib


176


varies. The scalloped rib


176


is deeper at locations adjacent to the ribs


162


than in areas between ribs where the beveled vent openings


184


are provided. Also, the width of the scalloped rib


176


varies. The scalloped rib


176


is wider between ribs


162


than in areas adjacent to the outwardly extending ribs


162


. The scalloped rib


176


not only serves important venting functions but also together with the outer flange


174


of the cover rim


142


provide features for securing the cover


16


to the base


12


of the container


10


.




The cover


16


is adapted for placement over the base


12


to define the food storage chamber


18


in which the food product is housed during storage and transport. The peripheral configuration of the cover


16


is adapted for complementary press-fittable engagement with the rim


26


of the base


12


such that the scalloped rib


176


of the cover


16


is positioned slightly interior to the elongated rib


68


of the base


12


. When the cover


16


is pressed onto the base


12


, the cover


16


and base


12


will flex slightly and the scalloped rib


176


of the cover


16


will snap into position interior to the elongated rib


68


of the base


12


to latch the cover


16


to the base


12


. The cover


16


is held in position against the elongated rib


68


in a friction or interference-fit engagement. When the cover


16


is placed on the base


12


and the container


10


is in a closed position, the outer flange


174


of the cover


16


rests on portions of the elongated rib


68


of the base


12


and the scalloped rib


176


of the cover


16


rests atop the shoulder


66


of the base


12


. The shoulder


66


of the base


12


may further be provided with at least one cover anti-deflection protrusion


180


in order to help secure the cover and prevent buckling. The cover


16


may be preferably completely detachable from the base


12


or, alternatively, may be hingely coupled thereto to close or open the food storage chamber


18


as access is needed.




In another embodiment as shown in

FIG. 9

, to secure the cover


16


to the base


12


, the container


10


is provided with a latching structure


190


. The preferred latching structure


190


is shown in U.S. Pat. No. 5,046,659 issued to Warburton on Sep. 10, 1991 and in U.S. patent application Ser. No. 09/113,645 filed on Jul. 10, 1998; both are incorporated herein by reference in their entirety. The latching structure


190


is similar to the locking structure


94


described above for locking handle segments


78


together. The latching structure


190


includes four substantially rectangular male ribs


192


formed in the scalloped rib


176


at the comers


152


of the cover


16


as shown in FIG.


9


. Substantially rectangular female recesses (not shown) are formed in the base


12


and are positioned and dimensioned to receive the male ribs


192


. Each male rib


192


includes a shoulder structure


194


that interlocks with the female recess to latch the cover


16


and base


12


together. A variety of other latching or positioning structures of various shapes are equally possible such as any interference-fit engagement having, for example, a round or polygonal shape. For example, in one embodiment, complementary male and female cone-shaped protrusions (not shown) are formed in the scalloped rib


176


and base


12


to position the cover


16


atop the base


12


.




The ribs


192


and recesses of the latching structure


190


can be located anywhere in the base


12


and cover


16


. Alternatively, female recesses can be formed in the cover


16


and cooperating male ribs can be opposingly located in the base


12


. Any combination, number, or arrangement of male ribs


192


and female recesses as well as locking features are possible without departing from the spirit and scope of the invention.




With the cover


16


and base


12


engaged, the ribs


56


in the cover


16


are substantially vertically aligned with ribs


162


in the base


12


. The ribs


56


,


162


can also provide interlocking camming surfaces for stacking multiple containers as shown, for example, in U.S. patent application Ser. No. 08/037,353 filed on Mar. 26, 1993 by Jay M. Wiley which is incorporated herein by reference in its entirety.




As shown in

FIG. 10

, a series of covered containers may be vertically stacked on top of one another in a secure arrangement by inserting the depending channel


32


of the base


12


into the complementary recessed central portion


146


of the top


136


. The raised peripheral portion


144


of the top


136


provides camming surfaces for the channel


32


of the bottom


20


and vice versa. A container


10


is easily stacked atop another even with the locked handle segments


78


resting on top of the cover


16


as portions of the handle structure


14


of a lower container


10


are received within the recesses


34


of an upper container


10


.




As best seen in

FIG. 11

, when the cover


16


is in position atop the base


12


of the container


10


a plurality of venting apertures


186


is formed along the interface of the base


12


with the cover


16


where the cover


16


is spaced from the base


12


of the container


10


to form venting apertures


186


that allow for the venting of steam which may emanate from hot foods within the container


10


. The venting apertures


186


are generally located between ribs


56


,


162


of the cover


16


and the base


12


and are defined by the conjunction of the beveled vent openings


184


of the cover


16


with the venting notches


76


in the base


12


. Hence, the multiplicity of intermittent elongated venting apertures


186


extends along the interface of the cover


16


and the base


12


.




During normal operation, presence of hot food product


188


in the chamber


18


and possible heating thereof by heat lamps raise the temperature of the air within the chamber


18


and create natural convection air currents therein indicated by arrows shown in FIG.


11


. The hot air inside the chamber


18


flows upwardly and out through the fluted openings


166


. This air flow through the chamber


18


and out the fluted openings


166


draws cool air into the chamber


18


from the exterior of the container


10


through the venting apertures


186


, thereby removing moisture and keeping the air temperature within the chamber


18


below the maximum critical moisture and temperature of the food product.




The design and number of vents


166


,


186


can be altered depending on the desired consistency of the food product placed within the chamber


18


. If the vents


166


,


186


are larger or more numerous, then more moisture will readily escape from the chamber


18


. The result of having an ideal number of openings is a food product that is warm enough to eat without having a compromised texture. Greater ventilation will allow the food product such as fried chicken to remain crispier. Less ventilation as a result of closed or fewer vents, reduces the possible escape of vapors creating a condition of maximum heat retention. As a result, moisture emanating from the food product in the form of steam surrounds the food product and may render the food product too soggy. The number of fluted openings


166


can be customized according to the food carried by the container


10


. Adequate venting is provided when the containers


10


are stacked one on top of another without the upper container blocking the vent openings of the one below.




Each of these embodiments and obvious variations thereof is contemplated as falling within the spirit and scope of the claimed invention, which is set forth in the following claims.



Claims
  • 1. A base for a thermoplastic container, comprising:a bottom; a pair of opposing side walls and a pair of opposing end walls, said side walls and said end walls extending upward from said bottom, said end walls extending between said side walls; and a rim encompassing an upper edge of said side walls and said end walls and extending laterally outwardly therefrom, said bottom having a plurality of depending wells sufficiently small to retain a volume of liquid in each of said wells via capillary action or surface tension forces such that said volume of liquid therein does not flow out when said base is tilted or turned upside-down, each of said wells having an interior surface area, said container having a ratio of the capacity for said volume of liquid to said interior surface area in the range of approximately 2.8×10−2 in to 3.8×10−3 in.
  • 2. The container of claim 1, wherein said wells for retaining liquid retain a volume of liquid that is less than a total volumetric capacity of each well when said base is tilted or turned upside-down.
  • 3. The container of claim 1, wherein all of said wells are of uniform shape and size.
  • 4. The container of claim 1, wherein said wells are substantially semi-spherical in shape.
  • 5. The container of claim 1, wherein said wells for retaining liquid retain a volume that is approximately 1.7×10−4 in3 to 3.6×10−3 in3.
  • 6. The container of claim 5, wherein said wells have a diameter of approximately {fraction (3/32)} to ⅜ inch.
  • 7. A thermoplastic container, comprising:a bottom; a pair of opposing side walls and a pair of opposing end walls, said side walls and said end walls extending upward from said bottom, said end walls extending between said side walls; and a base rim encompassing an upper edge of said side walls and said end walls and extending laterally outwardly therefrom, said rim having an integrally formed outer flange with a pair of opposing anchoring portions, said outer flange forming at least one handle segment, each of said handle segments having a pair of generally parallel hinged portions and a graspable portion extending between said hinged portions, said hinged portions being rotatably connected to said respective anchoring portions for upward and downward swinging movements, said handle segments having means for releasably engaging said handle segments to each other, each of said hinged portions having at least one upwardly extending rib segment extending upwardly from an upper surface of the associated hinged portion, at least one downwardly extending rib segment extending downwardly from a lower surface of the associated hinged portion, and at least one integral hinge forming a definite bending point.
  • 8. The container of claim 7, wherein each of said hinged portions has a plurality of upwardly extending rib segments extending upwardly from said upper surface of the associated hinged portion, and a plurality of downwardly extending rib segments extending downwardly from said lower surface of the associated hinged portion;wherein consecutive ones of said upwardly extending rib segments are interconnected at integral hinges, consecutive ones of said downwardly extending rib segments are interconnected at integral hinges, and consecutive ones of said upwardly and downwardly extending rib segments are interconnected by integral hinges.
  • 9. The container of claim 7, wherein said integral hinges between said consecutive upwardly extending rib segments are formed by integrally molded substantially V-shaped notches, and said integral hinges between said consecutive downwardly extending rib segments are formed by integrally molded substantially V-shaped notches.
  • 10. The container of claim 7, wherein each of said hinged portions has a plurality of upwardly extending rib segments extending upwardly from said upper surface of the associated hinged portion, and a plurality of downwardly extending rib segments extending downwardly from said lower surface of the associated hinged portion, said upwardly extending rib segments are proximally located to said respective anchoring portion relative to said downwardly extending rib segments when formed, said downwardly extending rib segments are distally located from said respective anchoring portion relative to said upwardly extending rib segments when formed.
  • 11. The container of claim 10, wherein one of said upwardly extending rib segments is adjoined and rotatably hinged to said anchoring portion, said adjoining rib segment being longer than other ones of said upwardly and downwardly extending rib segments in said hinged portion.
  • 12. The container of claim 11, wherein said upwardly extending rib segments located between said adjoining rib segment and said downwardly extending rib segments have approximately the same depth as and are shorter in length than said downwardly extending rib segments.
  • 13. The container of claim 11, wherein the distance between said opposing end walls is approximately 8 inches, said adjoining rib is approximately ⅜ inch in length, said upwardly extending rib segment located between said adjoining rib segment and said downwardly extending rib segment is approximately ¼ inch in length, and said downwardly extending rib segment is approximately ¼ inch in length.
  • 14. The container of claim 11, wherein the distance between said opposing end walls is approximately 12 inches, said adjoining rib is approximately ½ inch in length, said upwardly extending rib segment located between said adjoining rib segment and said downwardly extending rib segment is approximately {fraction (7/32)} inch in length, and said downwardly extending rib segment is approximately ⅜ inch in length.
  • 15. The container of claim 7, wherein said hinged portions of each of said handle segments are integrally interconnected with said respective graspable portion at corner flanges, said corner flanges having a reinforcing bead.
  • 16. The container of claim 7, wherein each of said anchoring portions includes a upwardly extending reinforcing rib substantially parallel to said side walls of said base.
  • 17. The container of claim 16, wherein said base rim further includes an upwardly protruding elongated rib, said container further including at least one cross-rib disposed between said elongated rib and said reinforcing rib.
  • 18. The container of claim 17, wherein said cross-rib is substantially parallel to said base end walls.
  • 19. The container of claim 7, wherein said means for releasably engaging said handle segments includes at least one male rib extending from one of said handle segments, and at least one depending female recess formed in the other of said handle segments.
  • 20. The container of claim 19, wherein said male rib is substantially rectangular and includes a shoulder structure extending outwardly from opposite ends of said male rib, said female recess positioned and dimensioned to receive said cooperating male rib, said female recess having opposite ends, said opposite ends of said female recess having an inwardly extending shoulder structure adapted to mate with said outwardly extending shoulder structure of said male rib, said ends of said male rib and said ends of said female recess being constructed and arranged to deflect with respect to each other so that when said male rib is pressed into said female recess said shoulder structure on said male rib will snap into position beneath said shoulder structure in said female recess and interlock therewith to latch said handle segments together.
  • 21. The container of claim 7, wherein said bottom includes at least one elongated recess for substantially receiving a portion of said handle segments to facilitate stacking of said containers, said portion including said graspable portion.
  • 22. The container of claim 7, wherein said container further includes a cover having a top, a pair of opposing cover side walls, a pair of opposing cover end walls, and a cover rim, said cover side walls and said cover end walls extending downward from said top, said cover end walls extending between said cover side walls, said cover rim encompassing a lower edge of said cover side walls and said cover end walls and extending laterally outwardly therefrom.
  • 23. The container of claim 22, wherein said cover rim further includes a downwardly protruding rib, said base rim further includes an upwardly protruding elongated rib.
  • 24. The container of claim 23 further including means for securing said cover to said base.
  • 25. The container of claim 24, wherein said means for securing said cover to said base includes said downwardly protruding rib of said cover rim and said upwardly protruding elongated rib of said base rim, said downwardly protruding rib of said cover rim being adapted for complementary press-fittable engagement with said upwardly protruding elongated rib of said base rim.
  • 26. The container of claim 24, wherein said means for securing said cover to said base includes at least one male rib and at least one corresponding female recess.
  • 27. The container of claim 26, wherein said male rib and female recess are substantially cone-shaped.
  • 28. The container of claim 26, wherein said male rib is substantially rectangular and includes a shoulder structure extending outwardly from opposite ends of said male rib, said female recess positioned and dimensioned to receive said cooperating male rib, said female recess having opposite ends, said opposite ends of said female recess having an inwardly extending shoulder structure adapted to mate with said outwardly extending shoulder structure of said male rib, said ends of said male rib and said ends of said female recess being constructed and arranged to deflect with respect to each other so that when said male rib is pressed into said female recess said shoulder structure on said male rib will snap into position beneath said shoulder structure in said female recess and interlock therewith to latch said cover and said base together.
  • 29. The container of claim 23, wherein said upwardly protruding elongated rib of said base rim includes a plurality of base venting notches intermittently interrupting said upwardly protruding elongated rib of said base rim.
  • 30. The container of claim 23, wherein said downwardly protruding rib of said cover rim includes a plurality of cover venting notches intermittently interrupting said downwardly protruding rib of said cover rim.
  • 31. The container of claim 23, wherein said upwardly protruding elongated rib of said base rim includes a plurality of base venting notches intermittently interrupting said upwardly protruding elongated rib of said base rim, said downwardly protruding rib of said cover rim includes a plurality of cover venting notches intermittently interrupting said downwardly protruding rib of said cover rim.
  • 32. The container of claim 31, wherein said base venting notches are aligned with said respective cover venting notches and form respective vent openings when said cover is secured atop said base.
  • 33. The container of claim 22, wherein said cover includes a plurality of apertures substantially formed in said cover side walls and said cover end walls.
  • 34. The container of claim 33, wherein each of said apertures has an area of approximately 0.25 in.2.
  • 35. The container of claim 34, wherein the distance between said opposing cover end walls is approximately 8 inches, each of said cover end walls having two said apertures, each of said cover side walls having three said apertures.
  • 36. The container of claim 34, wherein the distance between said opposing cover end walls is approximately 12 inches, each of said cover end walls having two said apertures, each of said cover side walls having five said apertures.
  • 37. The container of claim 33, wherein said apertures are aligned with said vent openings.
  • 38. The container of claim 22 further including means for stacking said containers.
  • 39. The container of claim 38, wherein said means for stacking includes a recessed bottom portion depending from said bottom, and a recessed top portion depending from said top whereby a plurality of said containers when stacked on one another provide a stack interlock produced by said top portion dimensioned and positioned to receive said cooperating depending bottom portion of the adjacent container in the stack.
  • 40. The container of claim 39, wherein said recessed bottom portion and said recessed top portion are bowed.
  • 41. A thermoplastic container comprising:a base including a bottom, a pair of opposing base side walls, a pair of opposing base end walls, and a base rim, said base side walls and said base end walls extending upward from said bottom, said base end walls extending between said base side walls, said base rim encompassing an upper edge of said base side walls and said base end walls and extending laterally outwardly therefrom, said base rim having an upwardly protruding elongated rib with base venting notches intermittently interrupting said upwardly protruding rib; and a cover including a top, a pair of opposing cover side walls, a pair of opposing cover end walls, and a cover rim, said cover side walls and said cover end walls extending downward from said top, said cover end walls extending between said cover side walls, said cover rim encompassing a lower edge of said cover side walls and said cover end walls and extending laterally outwardly therefrom, said cover rim having a downwardly protruding rib.
  • 42. The container of claim 41, wherein said downwardly protruding rim of said cover rim includes cover venting notches intermittently interrupting said downwardly protruding rib.
  • 43. The container of claim 42, wherein said cover venting notches being aligned with said respective base venting notches and forming respective vent openings when said cover is secured atop said base.
  • 44. The container of claim 41 further including means for securing said cover to said base.
  • 45. The container of claim 44, wherein said means for securing said cover to said base includes said downwardly protruding rib of said cover rim and said upwardly protruding elongated rib of said base rim, said downwardly protruding rib of said cover rim being adapted for complementary press-fittable engagement with said upwardly protruding elongated rib of said base rim.
  • 46. The container of claim 44, wherein said means for securing said cover to said base includes at least one male rib and at least one corresponding female recess.
  • 47. The container of claim 46, wherein said male rib and female recess are substantially cone-shaped.
  • 48. The container of claim 46, wherein said male rib is substantially rectangular and includes a shoulder structure extending outwardly from opposite ends of said male rib, said female recess positioned and dimensioned to receive said cooperating male rib, said female recess having opposite ends, said opposite ends of said female recess having an inwardly extending shoulder structure adapted to mate with said outwardly extending shoulder structure of said male rib, said ends of said male rib and said ends of said female recess being constructed and arranged to deflect with respect to each other so that when said male rib is pressed into said female recess said shoulder structure on said male rib will snap into position beneath said shoulder structure in said female recess and interlock therewith to latch said cover and said base together.
  • 49. The container of claim 41, wherein said cover includes a plurality of apertures.
  • 50. The container of claim 49, wherein said apertures are substantially formed in said side walls and said end walls of said cover.
  • 51. The container of claim 50, wherein said apertures are aligned with said vent openings.
  • 52. The container of claim 41, wherein said container includes means for stacking said containers.
  • 53. The container of claim 52, wherein said means for stacking includes a recessed bottom portion depending from said bottom, and a recessed top portion depending from said top whereby a plurality of said containers when stacked on one another provide a stack interlock produced by said top portion dimensioned and positioned to receive said cooperating depending bottom portion of the adjacent container in the stack.
  • 54. The container of claim 53, wherein said recessed bottom portion and said recessed top portion are bowed.
  • 55. The container of claim 41, wherein said bottom includes at least one reinforcing rib.
  • 56. A thermoplastic container comprising:a base including a bottom, a pair of opposing base side walls, a pair of opposing base end walls, and a base rim, said base side walls and said base end walls extending upward from said bottom, said base end walls extending between said base side walls, said base rim encompassing an upper edge of said base side walls and said base end walls and extending laterally outwardly therefrom, said base rim having an upwardly protruding elongated rib; and a cover including a top, a pair of opposing cover side walls, a pair of opposing cover end walls, and a cover rim, said cover side walls and said cover end walls extending downward from said top, said cover end walls extending between said cover side walls, said cover rim encompassing a lower edge of said cover side walls and said cover end walls and extending laterally outwardly therefrom, said cover rim having a downwardly protruding rib with cover venting notches intermittently interrupting said downwardly protruding rib.
  • 57. The container of claim 56, wherein said upwardly protruding elongated rib of said base rim includes base venting notches intermittently interrupting said upwardly protruding rib.
  • 58. The container of claim 56, wherein said cover venting notches being aligned with said respective base venting notches and forming respective vent openings when said cover is secured atop said base.
  • 59. The container of claim 56 further including means for securing said cover to said base.
  • 60. The container of claim 59, wherein said means for securing said cover to said base includes said downwardly protruding rib of said cover rim and said upwardly protruding elongated rib of said base rim, said downwardly protruding rib of said cover rim being adapted for complementary press-fittable engagement with said upwardly protruding elongated rib of said base rim.
  • 61. The container of claim 59, wherein said means for securing said cover to said base includes at least one male rib and at least one corresponding female recess.
  • 62. The container of claim 61, wherein said male rib is substantially rectangular and includes a shoulder structure extending outwardly from opposite ends of said male rib, said female recess positioned and dimensioned to receive said cooperating male rib, said female recess having opposite ends, said opposite ends of said female recess having an inwardly extending shoulder structure adapted to mate with said outwardly extending shoulder structure of said male rib, said ends of said male rib and said ends of said female recess being constructed and arranged to deflect with respect to each other so that when said male rib is pressed into said female recess said shoulder structure on said male rib will snap into position beneath said shoulder structure in said female recess and interlock therewith to latch said cover and said base together.
  • 63. The container of claim 56, wherein said cover includes a plurality of apertures.
  • 64. The container of claim 63, wherein said apertures are substantially formed in said side walls and said end walls of said cover.
  • 65. The container of claim 64, wherein said apertures are aligned with said vent openings.
  • 66. The container of claim 56, wherein said container includes means for stacking said containers.
  • 67. The container of claim 66, wherein said means for stacking includes a recessed bottom portion depending from said bottom, and a recessed top portion depending from said top whereby a plurality of said containers when stacked on one another provide a stack interlock produced by said top portion dimensioned and positioned to receive said cooperating depending bottom portion of the adjacent container in the stack.
  • 68. The container of claim 67, wherein said recessed bottom portion and said recessed top portion are bowed.
  • 69. The container of claim 56, wherein said bottom includes at least one reinforcing rib.
  • 70. A thermoplastic container comprising:a base including a bottom, a pair of opposing base side walls, a pair of opposing base end walls, and a base rim, said base side walls and said base end walls extending upward from said bottom, said base end walls extending between said base side walls, said base rim encompassing an upper edge of said base side walls and said base end walls and extending laterally outwardly therefrom, said base rim having an upwardly protruding elongated rib, said rim having an integrally formed outer flange with a pair of opposing anchoring portions, each anchoring portion having a pair of ends, said outer flange defining a score forming at least one handle segment being rotatably connected to said respective ends of said anchoring portions at integral hinges, said elongated rib and said anchoring portion defining a middle flange portion therebetween, said score extending into said middle flange portion.
  • 71. The container of claim 70, wherein said anchoring portion includes an upwardly extending reinforcing rib.
  • 72. The container of claim 70, wherein said middle flange portion includes at least one cross-rib disposed between said elongated rib and said anchoring portion.
  • 73. The container of claim 72, wherein said cross-rib closest to said end of said anchoring portion is positioned a distance away from said end to form a recess.
  • 74. The container of claim 73, wherein said recess is substantially U-shaped.
  • 75. The container of claim 73, wherein said score extends into said recess.
  • 76. The container of claim 72, wherein said anchoring portion is substantially parallel to said side walls and said cross-rib is substantially parallel to said end walls.
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