Vented fluid closure and container

Information

  • Patent Grant
  • 6779694
  • Patent Number
    6,779,694
  • Date Filed
    Wednesday, October 9, 2002
    22 years ago
  • Date Issued
    Tuesday, August 24, 2004
    20 years ago
  • Inventors
  • Examiners
    • Nicholas; Frederick C.
    Agents
    • Wanke; Ronald L.
    • Jenner & Block LLP
Abstract
A vented closure for a fluid container which will not freely pour includes a cap movable between open and closed positions relative to an annular base collar. The movable cap can be slidable to form a push-pull type closure, or can be rotatable to form a flip-type closure. In an open position, a primary liquid passageway extends through the closure to a dispensing opening. One or more air vents of small size are located in the base collar at positions spaced within a predetermined range of offsets from the dispensing opening. A divider is located to create a secondary liquid passageway to convey liquid directly into contact with the air vents which self-seal by surface tension of the liquid. The vent aperture can be protected by overlapping portions of the movable cap.
Description




FIELD OF THE INVENTION




The present invention relates generally to vented fluid closures and containers and, more particularly, to a vented closure for a fluid container with a non-pouring type fluid passage when the closure is open.




BACKGROUND OF THE INVENTION




Water and other non-carbonated beverages, and particularly sports drinks, are sold in individual servings in the form of deformable plastic bottles which are squeezable. Such bottles typically have caps in the form of a pull open/push close type closure, which typically provides a single fluid passage which is not vented. The lack of a vent in the closure causes the deformable container to collapse as a consumer draws a beverage from the container while drinking, due to a pressure differential that is created between the fluid and the exterior of the container, since the external pressure is higher as the exiting liquid causes the internal pressure to decrease. At some point during the drinking process, depending on the size of the container, no additional liquid can be withdrawn from the container until the pressure is equalized by stopping the drinking process and allowing air to rush in through the single fluid passage in the closure. This equalization can cause a reflux or backwash from the consumer's mouth into the container, which tends to contaminate the fluid in the container. Because of these problems, consumers frequently equalize pressure by holding the bottle away from the mouth and squeezing the deformable bottle in a series of squirts, with pressure equalization taking place between each squirt. This procedure often results in spills of the fluid, and results in the consumer drinking less than were it easier to dispense fluid. The lack of a vent in these closures also limits the freedom of design and materials for the container due to the fact that the deformable container must be able to collapse.




Conventional fluid containers are sometimes vented, but the vent typically is part of the container itself, and not part of the closure. Vented closures intended for pouring are known, but are undesirable for use in non-pouring type closures in which fluid will not continuously pour out of the bottle when the bottle is tilted downwardly. Sports bottles are an example of a non-pouring type closure which are intended to be left open for quick drinks during an activity, and can be easily knocked over. Furthermore, most pouring-type closures require the user to hold the container with particular orientation, often with the spout oriented downwardly for pouring, and such pouring closures are not suitable for sports bottles or the like in which the user may raise the closure without regard to any particular orientation to the closure. In general, pouring type closures are not suitable for sports bottles and other deformable containers in which the liquid exits in spurts due to squeezing of the container and/or placing the user's mouth around the closure opening to draw liquid out of the container.




Other non-pouring type closure systems have utilized a flap valve or diaphragm to regulate the equalization pressure and/or prevent liquid from leaking through vent passages for the closure. The additional components and assembly processes required to incorporate a flap valve or diaphragms or washers in a closure adds prohibitive expense and complexity to the closure. Containers designed for the application of drinking while moving are designed to allow the user to drink without tilting the head back. Such devices may use a straw to draw liquid from the bottom of an essentially rigid container and operate similar to a pouring-type container. Further, such devices may use a flap valve or other complex mechanism to vent the rigid container. Such approaches are not suitable for a standard beverage container and add prohibitive expense and complexity to the closure.




The manufacturing cost of closures used on sports drink containers and the like is critical. An increase of fractions of one cent can severely impact marketability by the closure manufacturer since consumers usually are focused on the sports beverage or supplier and are generally unwilling to pay more for the bottle and closure which contains the beverage. Likewise, it is very important that any closure should be compatible with existing bottling and assembly equipment and should be usable in connection with standard bottling and assembly processes. The types of closures proposed in the past have been incompatible with these requirements.




One objective of the present invention is to provide an improved vented fluid container closure of the non-pouring type that is adaptable to a standard beverage container.




It is another objective of the present invention to provide fluid container closures that are readily manufactured using molding and other equipment currently used for beverage container closures and which are easily adaptable to current beverage filling and processing equipment.




It is a further objective of the present invention to solve the problem of contamination of fluid while drinking due to reflux in a squeezable plastic container which dispenses liquid in squirts when held overhead in no particular orientation.




It is yet another objective of the present invention to provide improved push-pull type closures and improved flip-top rotatable type closures that allows drawing of fluid out of containers and provide new closure features adaptable to standard beverage filling and processing equipment.




It is still another objective of the present invention to provide a liquid closure that is vented to air and has vent passageways that self-seal using the surface tension of liquid in direct liquid contact with one or more vent apertures and which eliminates valves, flaps and other sealing mechanisms.




SUMMARY OF THE INVENTION




In order to achieve the foregoing objectives, the vented closures of the present invention provide non-pouring type closures with a fluid passage and one or more vent passages of predetermined dimensions and placement in an annular collar adaptable to a standard beverage container. The fluid passage and the one or more vent passages may be opened and closed by the same cap. When the cap is open and inverted to a drinking position, surface tension of the liquid will seal the one or more vent passages which are in direct contact with the liquid, and eliminate special sealing structure previously necessary for the vent passageways. The vent openings are sufficiently small size and placement relative to the main fluid exit so that the weight of the liquid which is in direct contact with the vent openings does not exert sufficient force to overcome surface tension and substantially prevents equalizing air from entering the vent passageways. The resulting pressure differential prevents liquid from exiting the bottle during equilibrium even when the closure is open and inverted.




When liquid is drawn out a main liquid passageway, as in the act of drinking due to squeezing the container and/or sucking on an open cap, sufficient additional force is applied to overcome the surface tension sealing the vent apertures, and equalizing air is drawn into the vent passage for as long as the drawing force is present. When the drawing force is removed, the surface tension of the liquid substantially reseals the vent and allows only a few drops of liquid to exit before differential pressure stops the flow.




The air entering the vent passageway is desirably separated from the flow of exiting liquid by a divider to prevent the air from becoming entrained. Several embodiments for the dividers are disclosed which are sufficiently open in configuration to allow the self-sealing action during equilibrium, and when a destabilizing force is present permits entry of air while minimizing interaction between the air entering the container and liquid exiting the container.




Certain embodiments consist of push-pull type caps that engage an annular collar. The cap is movable along the collar between open and closed positions, and when in the open position, the vent passage and fluid passage are both open. A divider which isolates the equalizing venting, air from the exiting fluid can take several forms which generally are partially open in profile such that the more open portion is opposite the main fluid passageway.




Other embodiments consist of flip-type caps of generally U-shape which rotate about a pivot base. One or more air vents formed on one side of the rotatable cap can take several forms which each provide direct liquid contact of sufficiently small size and placement to self-seal when the liquid in the container is in equilibrium with outside pressure. A divider which isolates the equalizing venting air from the main fluid flow can take several forms including a curved or serpentine path.











BRIEF DESCRIPTION OF THE DRAWINGS




The operational features of the present invention are explained in more detail with reference to the following drawings, in which like reference numerals refer to like elements, and in which:





FIG. 1

is an exploded top perspective view of first embodiments of the novel vented closure attachable to a deformable beverage container;





FIG. 2

is an exploded bottom perspective view of the embodiment of

FIG. 1

;





FIG. 3

is a bottom view of the vented closure shown in

FIGS. 1 and 2

;





FIG. 4

is a side cutaway view of the vented closure of

FIGS. 1

to


3


in a closed position and assembled on the container;





FIG. 5

is a side cutaway view of the vented closure of

FIGS. 1

to


3


in an open self-sealing position in equilibrium and without drawing forces present;





FIG. 6

is a side cutaway view similar to

FIG. 5

but with drawing forces present to cause liquid flow and air venting of the closure and container;





FIGS. 7



a


to


7




c


are bottom perspective views of alternate dividers usable with any of the closures;





FIG. 8



a


illustrates test apparatus for determining the size and locations of the vent apertures relative to the liquid dispensing aperture, and

FIG. 8



b


is a chart showing the results for certain test apparatus and for the

FIGS. 1

to


6


embodiment;





FIG. 9

is an exploded bottom perspective view of second embodiments of the novel vented closure attachable to a deformable beverage container;





FIG. 10

is a side perspective view of the

FIG. 9

embodiments when assembled with the cap rotated to an open position;





FIG. 11

is a side cutaway view of the embodiment of

FIG. 10

with the cap rotated to a closed position;





FIG. 12

is a perspective view of the

FIGS. 9

to


11


embodiments showing the base collar partly in section and assembled on the container, with the rotatable cap removed for clarity, and with drawing forces present to cause liquid flow and air venting of the closure and container; and





FIG. 13

is a bottom view of the closure of

FIGS. 9

to


12


and showing an alternate embodiment for a divider with a serpentine venting air path.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Turning to

FIGS. 1

to


6


, a first embodiment of the vented fluid closure and container of the present invention can be seen. The closure consists of two molded parts


20


and


30


which move relative to each other to create a push-to-close and pull-to-open or push-pull type closure.




One molded part which forms the closure consists of a cap


20


which includes a top planar surface


22


containing a central circular aperture or bore


24


for the passage of fluid. An annular skirt


26


extends downwardly from the top


22


to define an open interior space. A rim or lip


28


extends around the periphery of the top surface


22


to provide a convenient surface for a user to grasp the cap for pull movement upwardly to move the cap to an open position or for a push movement downwardly to a closed position.




The second molded part which forms the closure consists of a base annular collar


30


which can be secured to a beverage container. In one preferred embodiment, the collar


30


consists of a series of increasingly smaller diameter and connected annular rings and shelves. A first bottom annular ring of the greatest diameter is formed by a first side wall


32


extending in a longitudinal direction and terminating in a top annular shelf


34


with an upright annular rim


35


. The shelf


34


extends radially inward from the annular rim


35


. Side wall


32


has an interior surface which includes interior threads


36


for mating engagement with a beverage container. Side wall


32


has an exterior surface which includes a large plurality of vertical ribs


38


which are engagable by standard packaging machinery for filling the containers during manufacture to provide gripping surfaces to assist in threading the interior threads


32


onto the beverage container after the container has been filled. These external ribs


38


also assist the user in attaching or detaching the closure from the container.




A second annular ring of intermediate size consists of a second side wall


40


which mates with the shelf


34


and extends longitudinally upward to a top annular shelf


42


which is slightly tapered. The annular shelf


42


extends generally transversely inward and slightly upward to mate with a third or top annular ring having the smallest diameter.




A top annular ring includes a third side wall


44


seen best in

FIG. 4

which generally surrounds an interior fluid passageway


46


. The third ring includes a circular stopper plug


48


connected via struts


49


, see

FIG. 3

, to the third ring side wall


44


. The stopper plug


48


is located in the center of the third annular ring which generally surrounds the circular plug


48


. The center plug


48


is located so as to slidably engage and mate with the circular bore


24


when the cap


20


is moved to the closed position seen in FIG.


4


. In this closed position, the surfaces of the stopper plug


48


will block the fluid passageway


46


and prevents liquid in the container from exiting the closure. As will appear, the cap


20


surrounds and moves upwardly and downwardly relative to the second and third rings including the side walls


40


and


44


.




The base collar


30


and the cap


20


which is slidably captured thereon are adapted to mate with a standard fluid container


50


which may be any container for containing a fluid, such as a bottle for a single serving of a liquid sport drink or water. The beverage container


50


preferably has thin plastic side walls


52


which are squeezable or deformable along arrows


53


in order to increase pressure within the closed container when liquid is to be dispensed from the container. The container


50


forms a closed vessel having deformable side walls, a bottom wall, and a top wall


54


having an upright annular neck


56


which is hollow and serves as the sole opening for the passage of fluid out of the container.




The upright annular neck


56


includes an annular rib


57


, see

FIG. 4

, and located above the ribs


57


are external threads


58


for mating engagement with the internal threads


36


of the base collar


30


. A bottom surface of the annular rib


57


includes small indents


59


which are caused by standard packaging machinery during filling of the container to prevent rotating of the container as the base collar


30


is rotatably threaded onto the container after filling.




The cap


20


can slide in a tight, frictionally-sealing motion along the second and third rings of the base collar


30


to open and close the closure. As seen in

FIGS. 2 and 4

, the cap


20


includes a lower interior annular ridge


60


and an upper interior annular ridge


62


which encircle the interior skirt wall


26


of the cap. The cap


20


can be slidably pushed downwardly by a user to a fully retracted or closed position with respect to the base collar


30


, as seen in FIG.


4


. The cap circular bore is then sealed by the stopper plug


48


which blocks the fluid flow passage


46


which leads into the open interior of the upright container neck


56


.




To open, a user pulls longitudinally upward to slidably move the cap


20


along the second and third rings of the collar


30


to an open position as seen in

FIGS. 5 and 6

. The side wall


44


of the third ring includes a flaring rim or stop


64


which engages the cap upper annular ridge


62


to stop further outward movement and thus capture the slidable cap


20


to the base collar


30


. The upward pull moves the cap circular bore


24


out of engagement with the stopper plug


48


, and thus opens the fluid passageway


46


so that the liquid in the container can be disbursed along a fluid passageway shown by the arrow


68


in FIG.


6


. To disburse liquid, the container side wall


52


is squeezed along the direction of the arrows


53


, and/or the user can place his or her mouth over the cap


20


while the container is tilted overhead as seen in FIG.


6


and suck on the cap


20


to create a vacuum so that there is a pressure differential to cause liquid from the container to exit along the arrow path


68


.




Preferably the cap


20


and base collar


30


are each molded as a single piece of plastic. For example, cap


20


can be injection molded of low density polyethylene (LDPE) or PPL, but any suitable material may be used. The base collar


30


is preferably a one piece injected-molded material, such as high density polyethylene (HDPE) or polypropylene (PPL), but any suitable material may be used.




To the extent described above, the cap


20


and base collar


30


are generally of known construction and form a non-pouring, push-pull type closure for squirting or dispensing liquid in bursts out of a standard deformable beverage container


50


. As will now be described, the closure has been modified to provide a unique vented closure which solves numerous problems with prior closures for non-pouring type liquid containers. Furthermore, these modifications are adaptable to existing molding as well as assembly and filling machinery so as to minimize the cost of providing a vented closure for a liquid container.




One or more small diameter vent apertures


70


are located in a middle region of the collar


30


, such as in the second ring shelf


42


, see

FIGS. 1 and 3

, and extend through the shelf


42


. Each vent aperture


70


is of a small cross-sectional area and location selected to perform self-sealing by surface tension of liquid in contact with the aperture


70


. Both the cross-sectional area and the location of the vent aperture relative to the fluid dispensing opening are selected as will be explained in connection with

FIGS. 8



a


and


8




b


to create a self-sealing feature. Each vent aperture


70


should be spaced sufficiently apart so as to operate independently of other vent apertures as to the self-sealing function. More than one vent aperture


70


is useful to increase venting air flow into the container and to prevent possible clogging due to dust or small debris, and three vent apertures are illustrated by way of example.




A divider baffle


72


extends through the hollow interior of the base collar


30


, and is spaced from the side walls


32


and


40


by a sufficient distance to create a secondary liquid passageway


74


for conveying liquid from the container into direct contact with the vent apertures


70


when the container is tilted. The longitudinally extending divider


72


attaches at its upper end


76


to the third ring side wall


44


, see FIG.


4


. The divider lower end


78


is open and is shown generally flush with the bottom of the first side wall


32


. The divider


72


has a generally W-shaped cross-section as seen best in FIG.


3


. The two legs of the W-shape are spaced away from the first side wall


32


sufficiently to allow the container neck


56


to be intermeshed therebetween, as seen in

FIGS. 3 and 4

, and create a pair of spaced side openings for air and liquid flow. The generally open liquid passageway


74


leads from the open bottom


78


upwardly without obstruction into direct contact with the vent apertures


70


. It is important that no obstructions, seals, washers or the like block the fluid passageway


74


which must allow liquid to freely contact the vent apertures


70


. The liquid passageway


74


is a secondary fluid passageway separate from the primary fluid passageway


46


which extends through the entire closure.




When cap


20


is closed and fully retracted down along the base collar


30


, as seen in

FIG. 4

, each vent aperture


70


is sealed by several mating surfaces. The tapered annular shelf


42


abuts the cap, and the cap lower ridge


60


is in tight contact with the second side wall


40


.




Cap


20


includes a lower skirt


80


beneath the lower ridge


60


which is spaced radially outward and forms an air passageway


82


underneath the skirt


80


. This air passageway


82


is contiguous with a third air passageway


84


formed under the bottom edge of the skirt


80


and which bends upwardly inside the rim


35


and is open to external air.




As the cap


20


is pulled outward, the cap upper ridge


62


slides along the collar side wall


44


, and the cap lower ridge


60


slides along the collar side wall


40


, until reaching a fully open position as seen in FIG.


5


. When fully open, the cap upper ridge


62


engages the collar rim stop


64


and prevents further movement of the cap.




Importantly, the cap lower ridge


60


is located to clear contact with the second side wall


40


and opens a narrow annular gap as seen in FIG.


5


. As a result, external air can travel under the skirt


80


and via the air passageways


84


and


82


into an air chamber


86


formed between the cap skirt and the third side wall


44


. This supplemental air chamber


86


is in direct contact with all air vents


70


to convey external air under the cap skirt and directly into contact with all air vents


70


. However, air does not initially pass into the interior of the base collar, because each air vent


70


is effectively sealed by the surface tension of the liquid in contact with it, as illustrated in FIG.


5


.




The relationship which creates the self-sealing action by surface tension will be further explained in connection with

FIGS. 8



a


and


8




b


and is dependent upon certain dimensions and locations of the components forming the closure. To explain the relationships, certain parts have been labeled with reference letters. The diameter of the primary fluid passageway is labeled A, see

FIGS. 4 and 5

, and in one specific embodiment was 0.30 inches. The fixed height between the fluid aperture


24


formed in the top surface


22


and the location of the vent aperture


70


is labeled B in

FIG. 4

, and in the one specific embodiment was 0.46 inches in the open position. For this one specific embodiment, each aperture


70


was circular and of a diameter of 0.03 inches.




When the closure and container is tilted to dispense liquid, the effective column height of liquid between vent aperture


70


and dispensing aperture


24


increases as seen in FIG.


5


. An offset C represents a distance or height between the top of the vent aperture


70


when in contact with fluid in the secondary fluid passageway and the bottom of the primary fluid passageway opening


24


. Offset C represents the hypotenuse of a triangle having a fixed dimension B as one side with the variable dimension C being dependent on the angle of tilt of the closure and container. An additional column of liquid is above the vent aperture


70


, as well as above the dispensing aperture


24


, but is supported by a partial vacuum at the upper portion of the tilted container


50


. When formed to be self-sealing, the potential energy of the liquid column C is insufficient to overcome the coefficient of surface tension which seals both the vent opening


70


and the fluid aperture


24


. Thus, when at equilibrium as illustrated in

FIG. 5

, liquid within the tilted container does not escape through the vent aperture


70


which is self-sealed by surface tension, nor the primary dispensing aperture


24


which is retained by a pressure differential.




As a pressure differential is created by a user placing his or her mouth over the cap


20


and sucking to create a vacuum, liquid in the tilted container will flow in a squirt or burst through the primary fluid passageway


46


along the direction of the arrow


68


in FIG.


6


. At the same time, venting air will pass along the dotted lines


90


from outside the cap and under the skirt into air passageways


82


and


86


and then through the vent aperture


70


and into the secondary liquid passageway


74


. The resulting air bubbles


92


, which are not to scale, will travel through the liquid passageway


74


and into the container to vent the container to external air.




Liquid will continue to be dispersed from the container and venting air will continue to flow into the container as seen in

FIG. 6

until the external destabilizing force is removed. After a short time such as one second or so after removal of the destabilizing force, equilibrium will be established and conditions will return to the steady state condition illustrated in FIG.


5


. That is, the surface tension of liquid will self-seal both the dispensing opening


24


and the vent apertures


70


and the passage of liquid and air through the apertures will cease even though those apertures are open. To overcome this equilibrium or steady state condition, the user needs to again create an external destabilizing force which overcomes the surface tension of liquid at the apertures


70


and


24


.




The divider


72


can take a variety of other configurations such as seen in

FIGS. 7



a


to


7




c


and in FIG.


13


. For example, the divider can be in the form of an enclosed riser tube


100


as seen in

FIG. 7



a


. The riser tube


100


consists of wide V-shaped walls near the center and an arcuate end which is parallel with the arcuate inside first side wall


32


. One advantage of an enclosed riser tube is that venting air will not escape around the sides of the baffle and into the primary liquid passageway


46


, but the shape is more complex to mold. Alternatively, the divider can be in the shape of a partially enclosed baffle


102


,

FIG. 7



b


, which has an open slot


104


partially or totally along a section furthest removed from the main fluid passageway. While venting air will escape through the open slot


104


, the location of the slot is farthest away from the primary liquid flow path nearer the center of the closure. Another form of divider is a wall


106


as seen in

FIG. 7



c


, which can be either planar or curved as illustrated, with sides extending toward and spaced from skirt wall


32


to allow venting air to escape through a pair of gaps


108


to each side of wall


106


as well as to escape through the bottom of the wall. Such a divider


106


has advantages in terms of ease of molding.




Each divider


72


in

FIGS. 2-4

and


13


, and each divider


100


,


102


and


106


in

FIGS. 7



a


to


7




c


, is designed for allowing venting air to pass with minimal intermixing with the primary liquid passageway, without vapor lock which could cause problems due to the entrapment of bubbles. Each divider is preferably asymmetrically formed to one side of the central interior space and in closer proximity to one side of the upright container neck, so as to guide the flow of venting air away from the main liquid flow which passes primarily through the open central region of the collar


30


.




As the offset length C between the cap top


22


and the vent apertures


70


increases, the diameter D and/or the cross-sectional area of the vent openings


70


must decrease in order to maintain self-sealing by surface tension of the liquid. The vent apertures


70


in

FIG. 1

could be located, for example, on the first ring such as on the shelf


34


, but this requires a very small diameter vent aperture


70


in order to maintain a self-sealing relationship. A very small diameter opening is more apt to be blocked by dust, dirt and other conditions. Conversely, the vent apertures


70


could be located on the upper third ring such as on the side wall


44


seen in FIG.


4


. But it is more feasible for molding purposes to locate the vent aperture


70


on one of the generally horizontal ring shelves. A location on the second ring, and desirably on the shelf


42


, provides a good balance between the size and location of the air vent


70


while maintaining the self-sealing properties.





FIG. 8



a


shows test apparatus used to determine the relationships regarding one or more vent apertures


70


and the main fluid dispersing opening


24


. A tubular container


112


of PVC plastic having rigid sides was constructed of a height H and an internal diameter W, and was sealed at both ends. A liquid dispensing bore


24


was drilled of various diameters A. One or more vent apertures


70


were drilled into the plastic tube


110


at various heights which correspond to dimension C, i.e., the offset distance between the liquid dispensing opening


24


and the top of the vent aperture


70


. Also, the vent aperture


70


was formed with several diameters D.




In one set of tests, the container


112


had a height H of approximately


10


inches and a diameter W of approximately 1 inch. A total of sixteen small diameter vent apertures


70


were drilled, each at 0.100 inch spacing from the bottom end of the container. To provide sufficient distance between each test aperture, the sixteen vent apertures were located along a spiral path around the external diameter of the tube so that each vent diameter could be drilled to a larger diameter. Vent holes


70


initially were all of the same 0.025 inch diameter. All sixteen holes were covered to form an airtight seal. The container


110


was filled with water. The apparatus was oriented with the dispensing opening


24


at the bottom as illustrated in

FIG. 8



a


. No liquid was then being dispensed through the opening


24


. Next, each vent


70


was exposed one at a time from the bottom up. As the first fifteen vents were exposed to air, no liquid escaped through the dispensing bore


24


which remained self-sealing by surface tension. When the sixteenth vent was uncovered at a vertical height of about 1.6 inch, venting air began to flow into the interior of the sealed container


112


and water was dispensed through the dispensing bore


24


. Thus, above a maximum value for C, the vent aperture


70


would allow air bubbles to flow into the container


112


so that the container became a pouring-type container which no longer would self-seal by surface tension of liquid.




In other tests, the container


112


had a height H of 8.25 inches and a diameter W of 1.0 inch. The dispensing opening


24


had a diameter A of 0.125 inches for one set of tests, and 0.250 inches for another set of tests, and 0.315 inches for further tests. It was determined that the fluid dispensing opening


24


can be varied in diameter A within a range without affecting the self-sealing feature.




However, once the diameter A is greater than approximately 0.4 inches, the fluid opening


24


will self-vent and admit air through the opening


24


itself. Thus, the primary liquid dispensing opening


24


preferably should be less than about 0.4 inches in diameter, or less than an equivalent cross-sectional area if the liquid dispensing opening


24


is irregular in shape.




The term equilibrium means that a flow of liquid will stop in a short time, such as less than one second, after an external disabling force is removed. The term non-pour means that when a container is inverted, with the vent aperture obstructed and also with the vent aperture open, the same amount of liquid will escape the closure before it reaches a static state.





FIG. 8



b


is a graph which plots the results of several experiments and also illustrates the relationship between the offset C and the diameter D for these experiments and the

FIGS. 1

to


6


embodiment. A vertical axis labeled offset C represents the offset height in inches from the liquid dispensing bore


24


to the top of the venting aperture


70


, e.g. see

FIG. 8



a


and

FIG. 5. A

horizontal axis represents the diameter D in inches of various vent apertures


70


. Each of the dots


120


represent a point of transition between a self-sealing closure versus a flow/pouring type closure for a particular liquid and closure material. For example, point


120




a


shows that a vent aperture


70


of diameter 0.05 inches was self-sealing by surface tension when located in a desired range from 0 to about 0.82 inches above the liquid dispensing aperture


24


. When this same vent diameter of 0.05 inches was located by an amount greater than 0.82 inches above the liquid dispensing aperture


24


, then venting air would enter through the vent aperture


70


and liquid would flow out of the dispensing opening


24


. As another example, point


120




b


show that a vent aperture


70


of diameter 0.10 inches was self-sealing by surface tension when located in a desired range from 0 to about 0.48 inches above the liquid dispensing aperture


24


. Two overlapping dots


120




b


are illustrated which represent two different experiments in which the results were essentially the same for water at room temperature. When the vent aperture of diameter 0.10 inches had an offset C greater than about 0.48 inches, the liquid surface tension would rupture and air would undesirably flow through aperture


70


causing liquid to flow through aperture


24


.




The points


120


and


124


in

FIG. 8



b


, which represent the points of transition between a self-sealing closure and a pour closure, are also summarized below in the following Table A. In this Table A, the offset C listed thus represents the maximum length possible to maintain self-sealing by surface tension for each listed vent diameter.














TABLE A











Vent Diameter




Maximum Offset C














D




Liquid 1




Liquid 2









0.03




1.51




1.11






0.05




0.82




0.42






0.06




0.70






0.07




0.55






0.10




0.48




0.29






0.13




0.35






0.18




0.22














Liquid


1


is water at room temperature, and the resulting plots for dimensions C and D are shown in

FIG. 8



b


by dots


120


. Liquid


2


is water with a soap surfactant added to reduce surface tension, and the resulting plots are shown by star symbols


124


in

FIG. 8



b


. The weight of soapy liquid which could be supported was reduced by about half or more due to a reduction in surface tension. All dimensions in Table A are given in inches and have been rounded off to the nearest 0.01 inch.




When the different test points for liquid


1


in Table A are plotted, the resulting dots


120


form a curve


130


seen in

FIG. 8



b


, which starts somewhat linear for small diameters D and becomes more arcuate for larger diameters D. All intersections above the curve


130


are labeled “flow” because vent apertures of corresponding diameter D and offset C would allow air to continuously bubble through the venting apertures


70


and cause liquid to flow from the dispensing aperture


24


. Such a combination effectively creates a pouring dispenser. All intersections below the curve


130


are labeled “self-seal” because vent apertures of corresponding diameter D and offset C would allow the vent apertures


70


and liquid dispensing aperture


24


to self-seal by surface tension while the container was at equilibrium. Thus, the many combinations of vent diameters D and offset amounts C located below curve


130


in the “self-seal” region represent the ranges of dimensions to be used to create the novel vented closures of the present invention.




For containers designed to hold other liquids, a plot can be made of test points to produce a curve similar to curve


130


in order to establish the desired combination of vent diameters D and maximum offsets C to create apertures


70


and


24


which will self-seal by surface tension for the specific liquid to be stored in the container. Thus, the placement and size of the vent apertures


70


in the base collar


30


can be empirically determined for the liquid to be dispensed. As vent apertures


70


are moved further away from the dispensing bore


24


, the diameter or cross-sectional area of each vent aperture must be decreased in order to maintain a self-sealing relationship using the surface tension of the liquid in the container.




The dispensing aperture


24


and the vent apertures


70


can have shapes other than circular. The dispensing aperture


24


shown in the embodiments of

FIGS. 9

to


13


are of irregular shape which can form words and/or symbols. While the vent apertures


70


can be shapes other than circular, due to their small size, a circular bore is generally easiest to form and manufacture.




To allow for manufacturing tolerances and material variations, it is preferable to select dimensions for C and D which are spaced away from the transitional curve


130


which is the dividing line between a self-sealing closure and a flow closure. For example, the following Table B provides the dimensions in inches for one specific embodiment for the closure of

FIGS. 1

to


6


which is self-sealing by surface tension.















TABLE B











Dimension




Inches













A




0.30







B




0.46







C


1/






0.68


1/









D




0.03















1/


Calculated for 40°













The calculated dimension C of 0.68 inches represents a tilt angle of about 40°, and is close to the maximum offset to be experienced when water is to be dispensed from the tilted container


50


seen in

FIGS. 5 and 6

. The dimensions C and D in Table B are plotted in

FIG. 8



b


as a diamond point


132


. This point


132


is spaced away from the transition curve


130


by a desirable amount, and falls with the self-seal region of

FIG. 8



b.






The dimensions given in Table B can be varied so long as the dimensions plot away from the transition curve


130


and fall within the self-seal regions of

FIG. 8



b


. For example, it has been found preferable considering human factors and a closure which is within typical commercial standard sizes for the offset height C to be within a predetermined range from about 0.4 to 0.9 inches. Furthermore, a desirable range for the vent diameters is less than 0.10 inches, and preferably from 0.09 to 0.03 inches or an equivalent cross sectional area. Other ranges can be determined following the methodology set forth above.

FIGS. 9

to


13


show additional embodiments for a cap


20


movably mounted relative to a base collar


30


and having one or more vent apertures


70


. These embodiments utilize a rotating cap


20


which can be flipped by one hand operation, as contrasted to a slidable push-pull cap as in the prior embodiments.




Base collar


30


includes a lower annular ring having a side wall


32


with internal threads


36


for screwing attachment to the external threads


58


on the upright neck


56


of the fluid container


50


, see FIG.


12


. The side wall


32


extends inward and then upwardly to a raised central neck


150


having a generally tapered and rectangular shape. Rather than a single liquid dispensing opening, a series of dispensing openings


154


, each separated by a ridge, allow a larger total opening area on the top of neck


150


. Each opening


154


is spaced sufficiently apart by a ridge or wall so as to operate separate and independently of the other multiple dispensing openings


154


to allow surface tension to form. Desirably, the plurality of liquid dispensing openings


154


can be shaped to form a trademark, symbol, or word for advertising or other purposes as seen best in FIG.


13


. In the illustrated example, five separate openings


154


form the word YOUNG when viewing the base


130


from the top (such as above the

FIG. 10

drawing). The use of multiple separated dispensing apertures


154


forming a trademark or word or a symbol is desirable in self-sealing closures as well as in pouring closures. The raised central neck


150


is shaped so that it can be formed by two halves of a mold without the necessity for retracting slides within the mold.




Near the bottom of the central neck are a pair of pivot pins


160


, each extending outwardly from the side to form an axis for the rotatable cap


20


. Each pivot pin


160


includes an enlarged head


162


and a neck of reduced diameter. A pair of circular bores


164


in the cap


20


can be snap fit over the pivot heads


162


during assembly of the closure. As seen in

FIG. 10

, the enlarged heads


162


increase the bearing surface so that the cap


20


can be smoothly rotated about the pivot axis


160


.




Cap


20


is formed of a generally U-shaped cover


170


having a central bight


172


and a pair of extending legs


172


terminating in circular disks


176


each containing the circular bearing holes


164


. The cap cover


170


can rotate between an open position, as seen in

FIG. 10

, and a closed position as seen in

FIG. 11

which blocks the dispensing openings


154


by the cover


170


. Each of the legs


174


contain a series of ribs


38


which extend vertically upright when the cap


20


is closed so as to be engagable by standard packaging machinery to provide gripping surfaces to assist in threading the interior threads


32


onto the beverage container after it has been filled. These external ribs


38


also assist the user in screwing the closure onto and off of the container


50


.




Various modifications can be made to the cap


170


if desired to provide additional features. For example, a resilient compliant sealing material such as food grade polyvinyl chloride (PVC) can be molded or inserted into an inner surface of the bight


172


(not illustrated). To further improve sealing of the main liquid passageways


154


when in the closed position, the top bight


172


of the U-shaped cover


170


can have an angled shape for the respective mating surfaces of the rotating cap and the top surface of the central raised portion


150


. By way of example, an inner surface


172


of the cap can form a ramp angle from a tangent of a swing arc, such as an angle between seven degrees and fifteen degrees. Such a ramped surface (not illustrated) would create a positive seal stop as the cap


20


is rotated to a closed position.




One or more vent apertures


70


are located in the collar


30


. In the illustrated embodiments, a pair of vent aperture


70


are utilized, each of which has a small area and is offset relative to the dispensing openings


154


so as to fall within the self-seal region of

FIG. 8



b


. Each vent aperture


70


is formed vertically as a small diameter bore through the raised central neck


150


. Each aperture


70


directly opens behind a generally flat divider


72


which forms a secondary liquid passageway to one side of the collar


30


. Each circular bearing hole


164


includes a skirt region


180


which covers the vent opening


70


when the cap


20


is rotated the open position, as seen in FIG.


10


. This overlap is desirable to prevent dirt and dust from entering the vent apertures


70


, and also serves to prevent the vent apertures


70


from being covered by a user's lips when tilting the container as seen in

FIG. 12

to allow liquid to flow along the arrow


68


through the dispensing openings


154


.




As seen in

FIG. 13

, the divider


72


can be modified to include a plurality of projecting divider ribs


184


to create a circuitous air path


90


for the venting air. The interior surface of the cap


30


can include offset ribs


186


spaced from the divider ribs


184


so as to form a serpentine or wavy path for the venting air


90


. Such a serpentine path breaks up any smooth flow of venting air and assists in minimizing the creation of air bubbles flowing into the central dispensing region of the closure. The divider of

FIG. 13

can be used with the push-pull closure of

FIGS. 1

to


6


to disperse venting air and thereby minimize the effect of venting air bubbles which can become entrapped with the outflow of liquid


68


.




The present invention has been described in an illustrative manner. It should be understood that modifications may be made to the specific embodiments shown herein without departing the spirit and scope of the present invention. Such modifications are considered to be within the scope of the present invention.



Claims
  • 1. A closure for a container for a liquid, comprising:a base collar engagable with the container and having an outlet aperture for dispensing the liquid and spaced therefrom at least one vent aperture of a small size and located by an offset distance which is within a predetermined range away from the outlet aperture with the offset distance being selected to seal the vent aperture by surface tension while the cap remains open so that the surface tension of the liquid can block the vent aperture, a primary liquid passageway extending through the base collar to the outlet aperture for dispensing liquid through the outlet aperture, and a secondary liquid passageway at least partly separate from the primary liquid passageway and extending through the base collar to the vent aperture for conveying the liquid from the container directly into contact with the vent aperture, a cap movable on the base collar between at least open and closed positions, a stop surface associated with one of the base collar and the cap and relatively movable to open and obstruct at least the primary liquid passageway as the cap is moved respectively between the open and closed positions, whereby the secondary liquid passageway permits air to enter the base collar to vent the closure for dispensing the liquid when the cap is in the open position and also seals the vent aperture by the surface tension of the liquid when dispensing of the liquid is to cease.
  • 2. The closure of claim 1 wherein the predetermined range is from about 0.4 to 0.9 inches.
  • 3. The closure of claim 2 wherein each vent aperture located within the predetermined range has a cross sectional area equivalent to a diameter of less than 0.10 inches.
  • 4. The closure of claim 1 wherein each vent aperature located within the predetermined range has a cross sectional area equivalent to a diameter from about 0.09 inches to 0.03 inches.
  • 5. The closure of claim 1 wherein the base collar includes a divider extending into a hollow interior region of the collar to at least partially separate the primary liquid passageway from the secondary liquid passageway.
  • 6. The closure of claim 5 wherein the divider comprises a baffle which partially surrounds the secondary liquid passageway and has a longitudinal opening extending opposite from the primary liquid passageway.
  • 7. The closure of claim 1 wherein the base collar extends from a bottom region having threads for attachment to the container to a top region containing the outlet aperture, and the at least one vent aperture is located in an intermediate region between the outlet aperture and the bottom region.
  • 8. The closure of claim 7, wherein the base collar includes a divider extending from the intermediate region to the bottom region to separate the primary liquid passageway from the secondary liquid passageway.
  • 9. The closure of claim 1 wherein the base collar includes a pair of extending pivot pins, and the cap includes legs rotatably mounted to the pivot pins and rotatable between the open and closed positions to form a flip top closure.
  • 10. The closure of claim 9 wherein the cap further includes a resilient insert for closing the primary liquid passageway of the base collar when said cap is in the closed position.
  • 11. The closure of claim 9 wherein the base collar has a top surface containing the outlet aperture and which has a shape of rotation about a pivot axis for the pair of extending pivot pins, and the cap includes a lower surface which has a shape of rotation about the pivot axis.
  • 12. The closure of claim 9 wherein the base collar has a top collar surface which is angled, and the cap has an interior stop surface which is angled similarly to the top collar surface and obstructs the primary liquid passageway when the cap is in the closed position.
  • 13. A closure for a container for a liquid, comprising:a base collar engagable with the container and having an outlet aperture for dispensing the liquid and spaced therefrom at least one vent aperture, a dispensing passageway extending through the base collar to the outlet aperture for dispensing the liquid through the outlet aperture, a vent passageway extending through the base collar to the vent aperture to permit air to enter the base collar, a cap movable on the base collar between at least closed and open positions and having a skirt which extends over the base collar and overlaps the vent aperture as the cap is moved between the closed and open positions, an air passageway located between the skirt and the base collar and open at one portion to air and having another portion in direct contact with the vent aperture at least when the cap is in the open position, whereby the skirt of the cap overlaps and shields the vent aperture on the base collar.
  • 14. The closure of claim 13 wherein the base collar includes a divider extending into a hollow interior region of the collar with one side of the divider forming the dispensing passageway and an opposite side of the divider forming a secondary liquid passageway extending into direct contact with the vent aperture for conveying a liquid from the container directly into contact with the vent aperture.
  • 15. The closure of claim 14 wherein the at least one vent aperture is of a size and location on the base collar so that surface tension of the liquid will block the vent aperture when the cap is in the open position until a pressure difference causes dispensing of the liquid through the primary liquid passageway and venting air to enter the secondary liquid passageway.
  • 16. The closure of claim 13 wherein the base collar includes at least one annular ring having a side wall extending generally longitudinally with respect to a primary liquid passageway extending through a hollow interior to the outlet aperture, and the skirt of the cap being slidably movable along the side wall of the annular ring to form a pull to open and push to close closure.
  • 17. The closure of claim 13 wherein the base collar includes a pair of extending pivot pins, and the skirt of the cap is rotatably mounted to the pivot pins and is rotatable between the open and closed positions to form a flip top closure.
  • 18. The closure of claim 13 wherein the skirt of the cap includes recessed portions under the skirt and forming an air passageway contiguous with the at least one vent aperture when the cap is in the open position.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation-in-part of my application Ser. No. 09/994,303, filed Nov. 26, 2001, now abandoned, entitled “Vented Fluid Container Closure”, which is a continuation-in-part of my application Ser. No. 09/736,350, filed Dec. 14, 2000, entitled “Vented Fluid Container Closure”, now abandoned.

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Entry
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Continuation in Parts (2)
Number Date Country
Parent 09/994303 Nov 2001 US
Child 10/267306 US
Parent 09/736350 Dec 2000 US
Child 09/994303 US