This application claims the benefit of Korea Patent Application No. 10-2021-0150734, filed on Nov. 4, 2021, which is incorporated herein by reference for all purposes as if fully set forth herein.
The present disclosure relates to a ventilation device. More specifically, the present disclosure relates to a ventilation device for refrigerator with an optimal structure of a scroll.
In general, a refrigerator can cool food or prevent spoilage by providing cold air using a refrigeration cycle device including a compressor, a condenser, an expansion mechanism, and an evaporator. A refrigerator is a device that stores food for a long time in a fresh state using cold air.
In the refrigerator, a ventilation device is installed on a flow path, which blows air into a refrigerator compartment and a freezer compartment after forcing the air to flow from the refrigerator compartment and the freezer compartment through the evaporator.
A refrigerator generally includes an outer case with a front opening, an inner case disposed in the outer case, a storage compartment (e.g., a refrigerator compartment or a refrigerator compartment) disposed in the inner case, and a door that is disposed on a front surface of the outer case to open and close the storage compartment.
In this case, the refrigerator may further include an evaporator that is formed on one side of the storage compartment and heat-exchanges a refrigerant and air to generate a cold air, a cold air flow path disposed between the outer case and the inner case, and a ventilation device that circulates the cold air from the evaporator to the storage compartment through the cold air flow path.
To increase the internal capacity of the refrigerator, it is necessary to reduce the size of the evaporator, the cold air flow path, and a fan.
When the size of the evaporator generating the cold air decreases, the number of cooling fins of the evaporator may increase to increase an amount of heat exchange per unit area. When the cold air flow path narrows, a flow path resistance may increase two times or more under the same flow rate condition. Therefore, the fan requires more than twice the work.
As disclosed in prior document 1 (Korean Patent No. 10-0389395) and prior document 2 (Korean Patent No. 10-1577875), a diameter of a turbofan is generally about 110 mm to 140 mm, and a rotational speed is about 1200 rpm. Here, the turbofan may indicate a fan in which blades are formed to be convex in a rotation direction of the fan.
If the diameter of the fan is reduced to 85 mm, the rotational speed of the fan is inversely proportional to fan’s diameter to the power of 3 according to the affinity laws of the fan. Therefore, the rotational speed of the fan increases up to 2600 rpm.
Further, as mentioned above, when the flow path resistance increases by more than two times as the number of cooling fins increases and the flow path narrows, the rotational speed of the fan excessively increases according to the affinity laws.
There is a problem in that noise increases due to an aerodynamic force or a vibration resultant from an excessive increase in the number of revolutions of the fan.
There is also a problem in that the excessive increase in the number of revolutions of the fan reduces the lifespan of components such as a motor and an oil-impregnated bushing bearing.
An object of the present disclosure is to provide a ventilation device capable of reducing the number of revolutions of a fan while increasing an internal capacity of a refrigerator.
Another object of the present disclosure is to provide a ventilation device for reducing a noise due to an aerodynamic force or a vibration generated by an increase in the number of revolutions of a fan.
Another object of the present disclosure is to provide a ventilation device capable of improving lifespan of components of a refrigerator.
Another object of the present disclosure is to provide a ventilation device capable of improving efficiency by preventing a cold air from flowing backward and preventing a vortex from occurring.
Another object of the present disclosure is to provide a ventilation device capable of reducing the number of revolutions of a fan by reducing a minimum shaft power.
Another object of the present disclosure is to provide a ventilation device capable of improving discharge efficiency of a cold air discharged from a fan.
Another object of the present disclosure is to provide a ventilation device capable of reducing a vibration and a noise generated by a difference in a gap between a fan and a scroll.
In order to achieve the above and other objects, in one aspect of the present disclosure, there is provided a ventilation device comprising a fan comprising a hub coupled to a rotating shaft, a plurality of blades disposed at the hub and disposed radially with respect to the rotating shaft, and a shroud connecting the plurality of blades, a scroll guide configured to guide a cold air discharged from the fan in both directions, and first and second ducts extending from the scroll guide and extending along a rotation direction of the fan.
In this case, in the first and second ducts, a length of a hub-side surface may be greater than a length of a shroud-side surface.
Hence, the present disclosure can improve efficiency of the ventilation device by preventing a cold air, that is discharged from the fan and passes through the first and second ducts, from flowing backward and preventing a vortex from occurring.
The first duct may comprise a first surface connecting a first hub-side surface and a first shroud-side surface, and a second surface that connects the first hub-side surface and the first shroud-side surface and is disposed along the rotation direction of the fan as compared to the first surface. The first surface and the second surface may form a predetermined angle.
An angle between a straight line passing through a shroud-side cutoff point of the second surface and a center of the fan and a straight line passing through a hub-side cutoff point of the second surface and the center of the fan may be 15 ° to 35 °. Hence, the present disclosure can reduce the number of revolutions of the fan by reducing a minimum shaft power.
The first surface may comprise a first curved portion extending from the scroll guide and a first straight portion extending from the first curved portion. The second surface may comprise a second straight portion extending from the scroll guide.
In this case, an angle between the first straight portion and a line extending in a horizontal direction from the center of the fan may be 32 ° to 43 °. Hence, the present disclosure can reduce noise generated in the fan by reducing the minimum shaft power.
An angle between the first straight portion and a hub-side line of the second straight portion may be 32.5 ° to 35.5 °. Hence, the present disclosure can reduce the number of revolutions of the fan by reducing the minimum shaft power.
The second duct may comprise a third surface connecting a second hub-side surface and a second shroud-side surface, and a fourth surface that connects the second hub-side surface and the second shroud-side surface and is disposed along the rotation direction of the fan as compared to the third surface. The third surface and the fourth surface may form a predetermined angle.
A straight line passing through a shroud-side cutoff point of the fourth surface and the center of the fan and a straight line passing through a hub-side cutoff point of the fourth surface and the center of the fan may form a predetermined angle.
The third surface may comprise a second curved portion extending from the scroll guide and a third straight portion extending from the second curved portion. The fourth surface may comprise a fourth straight portion extending from the scroll guide.
In this case, an angle between the third straight portion and a line extending in a vertical direction from the center of the fan may be 63 ° to 69 °. Hence, the present disclosure can reduce noise generated in the fan by reducing the minimum shaft power.
An angle between the third straight portion and a hub-side line of the fourth straight portion may be 6.5 ° to 9.5 °. Hence, the present disclosure can reduce the number of revolutions of the fan by reducing the minimum shaft power.
An angle between a straight line connecting a hub-side cutoff point of the second surface and the center of the fan and a straight line connecting a hub-side cutoff point of the fourth surface and the center of the fan may be 117 ° to 132 °. Hence, the present disclosure can provide an optimal scroll structure.
The first duct may extend in a downward direction of the scroll guide, and the second duct may extend in an upward direction of the scroll guide. Hence, the present disclosure can improve discharge efficiency of the cold air discharged from the fan.
Lines connecting shroud-side cutoff points and hub-side cutoff points of the first and second ducts may be a straight line. Static pressure rise efficiency when the lines connecting the shroud-side cutoff points and the hub-side cutoff points of the first and second ducts are a straight line can further increase as compared to when the lines connecting the shroud-side cutoff points and the hub-side cutoff points of the first and second ducts are a curved line. Accordingly, the present disclosure can reduce the generation of vortex around the cutoff points and prevent the cold air from flowing backward.
There may be a uniform distance between the scroll guide and the fan. Hence, the present disclosure can reduce a vibration and a noise generated by a difference in a gap between the fan and the scroll guide.
Cross-sectional areas of the first and second ducts may increase as the first and second ducts become far away from the fan. Hence, the present disclosure can prevent the cold air from flowing backward and can allow the cold air to flow in the duct.
The blade may be formed to be entirely concave in the rotation direction. Hence, the present disclosure can maintain the lower number of revolutions of the fan than a turbofan while increasing the internal capacity of the refrigerator. Further, the present disclosure can reduce noise due to an aerodynamic force or a vibration generated by an increase in the number of revolutions of the fan, and can increase lifespan of components of the refrigerator by reducing the number of revolutions of the fan.
The present disclosure can provide a ventilation device capable of reducing the number of revolutions of a fan while increasing an internal capacity of a refrigerator.
The present disclosure can provide a ventilation device for reducing a noise due to an aerodynamic force or a vibration generated by an increase in the number of revolutions of a fan.
The present disclosure can provide a ventilation device capable of improving lifespan of components of a refrigerator.
The present disclosure can provide a ventilation device capable of improving efficiency by preventing a cold air from flowing backward and preventing a vortex from occurring.
The present disclosure can provide a ventilation device capable of reducing the number of revolutions of a fan by reducing a minimum shaft power.
The present disclosure can provide a ventilation device capable of improving discharge efficiency of a cold air discharged from a fan.
The present disclosure can provide a ventilation device capable of reducing a vibration and a noise generated by a difference in a gap between a fan and a scroll.
The accompanying drawings, which are included to provide a further understanding of the present disclosure and constitute a part of the detailed description, illustrate embodiments of the present disclosure and serve to explain technical features of the present disclosure together with the description.
Reference will now be made in detail to embodiments of the present disclosure, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
It should be understood that when a component is described as being “connected to” or “coupled to” other component, it may be directly connected or coupled to the other component or intervening component(s) may be present.
It will be noted that a detailed description of known arts will be omitted if it is determined that the detailed description of the known arts can obscure embodiments of the present disclosure. The accompanying drawings are used to help easily understand various technical features and it should be understood that embodiments presented herein are not limited by the accompanying drawings. As such, the present disclosure should be understand to extend to any alterations, equivalents and substitutes in addition to those which are particularly set out in the accompanying drawings.
In addition, a term of “disclosure” may be replaced by document, specification, description, etc.
Referring to
The outer case 11 may have a front opening and an inner space. The outer case 11 may form an appearance of the refrigerator 10. The outer case 11 may be formed substantially in a hexahedral shape with the front opening. However, the outer case 11 is not limited thereto and can be variously changed.
The inner case 12 may be disposed inside the outer case 11. The inner case 12 may be spaced apart from the outer case 11. The inner case 12 may include an inner space. A storage compartment may be formed in the inner space of the inner case 12. The storage compartment may be referred to as a refrigerator compartment or a freezer compartment. The storage compartment may include a plurality of storage compartments. The plurality of storage compartments may be maintained in different temperature zones. One of the plurality of storage compartments may be a refrigerator compartment, and other may be a freezer compartment.
The door 13 may be disposed at a front surface of the outer case 11. The door 13 may selectively open and close the storage compartment by a user. A plurality of doors 13 may be provided depending on the number of storage compartments.
The evaporator 14 may be disposed between the outer case 11 and the inner case 12. The evaporator 14 may be disposed at one side or the rear of the storage compartment. The evaporator 14 may be disposed under the cold air flow path 16. The evaporator 14 may be disposed under the ventilation device 100. The evaporator 14 may be disposed in a lower area of the refrigerator 10. The evaporator 14 may heat-exchange air supplied from the storage compartment with a refrigerant to generate a cold air. The cold air generated by the evaporator 14 may be provided to the ventilation device 100.
The evaporator 14 may include a plurality of evaporators. One of the plurality of evaporators may cool the refrigerator compartment, and the other may cool the freezer compartment. Alternatively, both the refrigerator compartment and the freezer compartment may be cooled by one evaporator.
The refrigerator 10 according to an embodiment of the present disclosure may include a refrigeration cycle device including a compressor (not shown) for compressing the refrigerant, a condenser (not shown) for condensing the refrigerant compressed by the compressor, an expansion mechanism for expanding the refrigerant condensed by the condenser, and the evaporator 14 to which the refrigerant expanded by the expansion mechanism is provided.
The cold air flow path 16 may be disposed between the outer case 11 and the inner case 12. The cold air flow path 16 may be disposed at one side or the rear of the storage compartment. The cold air flow path 16 may extend in an up-down direction or a vertical direction. The cold air flow path 16 may provide a path through which the cold air flows. One side of the cold air flow path 16 may be connected to the ventilation device 100, and the other side may be connected to the storage compartment. The cold air flow path 16 may be disposed on the ventilation device 100. The cold air flow path 16 may be disposed on the evaporator 14.
The ventilation device 100 may be disposed between the outer case 11 and the inner case 12. The ventilation device 100 may be disposed under the cold air flow path 16. The ventilation device 100 may be disposed in a lower area of the cold air flow path 16. The ventilation device 100 may be disposed on the evaporator 14. The ventilation device 100 may flow the cold air generated by the evaporator 14 to the storage compartment through the cold air flow path 16.
Referring to
The housing 120 may include an intake port 120a through which cold air generated by the evaporator 14 is sucked, and a discharge port 120b for discharging the refrigerant passing through the fan 200. The housing 120 may be fixed to the motor 150. The fan 200 may be rotatably disposed inside the housing 120. The housing 120 may form a flow path for cold air and air.
A bell mouth 110 may extend from the housing 120. The bell mouth 110 may be formed in a central area of the rear of the housing 120. An inner diameter of the bell mouth 110 may increase as it goes toward the fan 200. Further, the ventilation device 100 may include a convex portion 110a that is formed between the bell mouth 110 and the housing 120 to be convex toward the fan 200.
The motor 150 may be driven by external power. The motor 150 may be coupled to the housing 120. A rotating shaft 151 of the motor 150 may be coupled to the fan 200. The motor 150 may allow the fan 200 to rotate in one direction according to the rotation of the rotating shaft 151 of the motor 150.
The fan 200 may be disposed in the housing 120. The fan 200 may be rotatably connected to the motor 150. The fan 200 may rotate in one direction according to the rotation of the rotating shaft 151 of the motor 150. The fan 200 may be disposed in front of the motor 150.
Referring to
The hub 210 may be disposed in the housing 120. The hub 210 may be rotatably coupled to the motor 150. The hub 210 may be coupled to the rotating shaft 151 of the motor 150. The hub 210 may rotate in one direction according to the rotation of the rotating shaft 151 of the motor 150. The blade 230 may be disposed at the hub 210.
The hub 210 may include a first area 212. The blade 230 may be disposed in the first area 212. The blade 230 may be disposed on a front surface of the first area 212. The first area 212 may be formed flat. The first area 212 may be disposed closer to the motor 150 than a second area 214. The first area 212 may be disposed behind the second area 214.
The hub 210 may include the second area 214. The second area 214 may extend from the first area 212. The second area 214 may have curvature. The second area 214 may be formed to be convex in the opposite direction or forward of the motor 150. The second area 214 may be formed in a semicircular shape. The second area 214 may have an infection point. Hence, the hub 210 can improve the intake efficiency of the cold air while guiding the air or refrigerant sucked through the intake port 120a toward the blade 230 disposed in the first area 212.
The blade 230 may be disposed at the hub 210. The blade 230 may be disposed in the first area 212 of the hub 210. The blade 230 may be disposed on the front surface of the first area 212 of the hub 210. The blade 230 may be spaced apart from a central area of the hub 210. The blade 230 may have entirely curvature. The blade 230 may have no inflection point. A width of the blade 230 may be constant. Here, the width of the blade 230 may indicate a minimum distance between a pressure surface 233 and a negative pressure surface 232.
The blade 230 may include a leading edge 231 disposed at a radially inner side of the fan 200, a trailing edge 234 disposed at a radially outer side of the fan 200, the pressure surface 233 that connects the leading edge 231 and the trailing edge 234 and is disposed along the rotation direction of the fan 200, and the negative pressure surface 232 that connects the leading edge 231 and the trailing edge 234 and is disposed in the opposite direction of the rotation direction of the fan 200. The pressure surface 233 has a higher pressure than the atmospheric pressure and thus can push out the air. The negative pressure surface 232 is a rear surface of the pressure surface 233 and may have a pressure lower than the atmospheric pressure. The leading edge 231 may contact the cold air introduced through the intake port 120a, and the trailing edge 234 may discharge the cold air toward the discharge port 120b.
In one embodiment of the present disclosure, a minimum distance between a center of the leading edge 231 and a center of the trailing edge 234 is defined as a chord length L2; a virtual line connecting the center of the leading edge 231 and the center of the trailing edge 234 in a straight line is defined as a chord line; a line connecting midpoints of the pressure surface 233 and the negative pressure surface 232 is defined as a camber line L1; when a virtual line perpendicular to the chord line is connected to the camber line L1, a height at a maximum camber is defined as a maximum camber amount L3; and a distance from the leading edge 231 to the maximum camber is defined as a maximum camber position L4.
The blade 230 may be formed to be entirely concave in the rotation direction. For example, with reference to
In this case, since the chord length L2 is shorter than that of a turbofan according to the related art, the number of blades 230a, 230b, and 230c can increase. Hence, the present disclosure can further reduce the number of revolutions of the fan under the same flow rate and discharge pressure conditions, as compared to that of the turbofan according to the related art.
Further, the present disclosure can maintain the fan 200 at the lower number of revolutions than the turbofan according to the related art while increasing the internal capacity of the refrigerator 10.
Accordingly, the present disclosure can reduce noise due to an aerodynamic force or a vibration generated by an increase in the number of revolutions of the fan 200. Further, the present disclosure can increase lifespan of the components of the refrigerator 10, for example, the motor 150 and an oil-impregnated bushing bearing by reducing the number of revolutions of the fan 200.
The blade 230 may include the plurality of blades 230a, 230b, and 230c. The plurality of blades 230a, 230b, and 230c may be disposed radially with respect to the rotating shaft 151 of the motor 150. The plurality of blades 230a, 230b, and 230c may be disposed radially with respect to the central area of the hub 210. The plurality of blades 230a, 230b, and 230c may be spaced apart from each other in a circumferential direction.
The shroud 220 may be coupled to the front surface of the blade 230. The shroud 220 may be coupled to an outer surface or the trailing edge of the blade 230. The shroud 220 may connect the plurality of blades 230. The shroud 220 may be formed in a circular band shape or a ring shape.
The coupling portion 240 may be formed in the hub 210. The coupling portion 240 may be formed in the central area of the hub 210. The coupling portion 240 may be formed in a central portion of the second area 214 of the hub 210. The coupling portion 240 may be coupled to the rotating shaft 151 of the motor 150.
Referring to
The fan 200 may be disposed inside the scroll guide 122. The scroll guide 122 may guide the cold air discharged from the fan 200 in both directions. An inner surface of the scroll guide 122 may be spaced apart from the fan 200. A separation distance between the scroll guide 122 and the fan 200 may be constant. Through this, it is possible to reduce vibration or noise generated due to an irregular separation distance between the scroll guide 122 and the fan 200. The scroll guide 122 may be connected to the first duct 124 and the second duct 126. The first duct 124 may be connected below the scroll guide 122, and the second duct 126 may be connected above the scroll guide 122. The scroll guide 122 may guide the cold air discharged from the fan 200 to the first duct 124 and the second duct 126.
The ducts 124 and 126 may extend from the scroll guide 122 and extend along the rotation direction of the fan 200. An embodiment of the present disclosure describes a double scroll structure in which the two ducts 124 and 126 are formed, by way of example.
Cross-sectional areas of the first duct 124 and the second duct 126 may increase as they become far away from the fan 200. Hence, this can prevent the cold air from flowing backward and can allow the cold air to flow smoothly in the duct.
The first duct 124 may extend from the bottom toward an upper left end of the fan 200. The first duct 124 may extend from a lower part of the scroll guide 122 in a rotation direction Wo of the fan 200. The first duct 124 may include a first shroud-side surface 124a, a first hub-side surface 124b, a first surface 124c, and a second surface 124d.
A length of the first hub-side surface 124b may be formed to be greater than a length of the first shroud-side surface 124a. Specifically, referring to
The first surface 124c may connect the first hub-side surface 124b and the first shroud-side surface 124a. The first surface 124c may be positioned in a direction opposite to the rotation direction Wo of the fan 200, as compared to the second surface 124d.
The first surface 124c and the second surface 124d may form a predetermined angle. Specifically, the first surface 124c and the second surface 124d may not be parallel to each other.
When viewed from the front of the refrigerator 10, the first surface 124c may include a first curved portion 1242 extending from the scroll guide 122 and a first straight portion 1244 extending from the first curved portion 1242. Through this, the smooth flow of cold air from the fan 200 to the first duct 124 is enabled.
The second surface 124d may connect the first hub-side surface 124b and the first shroud-side surface 124a. The second surface 124d may be disposed along the rotation direction Wo of the fan 200, as compared to the first surface 124c.
The second surface 124d may include a second straight portion 1245 extending from the scroll guide 122.
A straight line passing through a shroud-side cutoff point 1243a of the second surface 124d and the center O of the fan 200 and a straight line passing through a hub-side cutoff point 1243b of the second surface 124d and the center O of the fan 200 may have a predetermined angle CL.
Referring to
Referring to
The angle CL between the straight line passing through the shroud-side cutoff point 1243a of the second surface 124d and the center O of the fan 200 and the straight line passing through the hub-side cutoff point 1243b of the second surface 124d and the center O of the fan 200 may be 15 ° to 35 °. Referring to
An angle L1 between the first straight portion 1244 and a line X extending in the horizontal direction from the center O of the fan 200 may be 32 ° to 43 °. Referring to
An angle L2 between the first straight portion 1244 and a hub-side line 1245b of the second straight portion 1245 may be 32.5 ° to 35.5 °. Referring to
The second duct 126 may extend from the top toward an upper right end of the fan 200. The second duct 126 may extend from an upper part of the scroll guide 122 in the rotation direction Wo of the fan 200. The second duct 126 may include a second shroud-side surface 126a, a second hub-side surface 126b, a third surface 126c, and a fourth surface 126d.
A length of the second hub-side surface 126b may be formed to be greater than a length of the second shroud-side surface 126a. Specifically, referring to
The third surface 126c may connect the second hub-side surface 126b and the second shroud-side surface 126a. The third surface 126c may be positioned in a direction opposite to the rotation direction Wo of the fan 200, as compared to the fourth surface 126d.
The third surface 126c may include a second curved portion 1262 extending from the scroll guide 122 and a third straight portion 1264 extending from the second curved portion 1262.
The fourth surface 126d may connect the second hub-side surface 126b and the second shroud-side surface 126a. The fourth surface 126d may be disposed along the rotation direction Wo of the fan 200, as compared to the third surface 126c.
The third surface 126c and the fourth surface 126d may form a predetermined angle. Specifically, the third surface 126c and the fourth surface 126d may not be parallel to each other.
A straight line passing through a shroud-side cutoff point 1263a of the fourth surface 126d and the center O of the fan 200 and a straight line passing through a hub-side cutoff point 1263b of the fourth surface 126d and the center O of the fan 200 may have a predetermined angle.
Referring to
Referring to
The fourth surface 126d may include a fourth straight portion 1265 extending from the scroll guide 122.
An angle R1 between the third straight portion 1264 and a line Y extending in the vertical direction from the center O of the fan 200 may be 63 ° to 69 °. Referring to
An angle R2 between the third straight portion 1264 and a hub-side line 1265b of the fourth straight portion 1265 may be 6.5 ° to 9.5 °. Referring to
An angle CA between a straight line connecting the hub-side cutoff point 1243b of the second surface 124d and the center O of the fan 200 and a straight line connecting the hub-side cutoff point 1263b of the fourth surface 126d and the center O of the fan 200 may be 117 ° to 132 °. Referring to
Referring to
Referring to
Referring to
Referring to
That is, as the lines 1243 and 1263 connecting the shroud-side cutoff points 1243a and 1263a and the hub-side cutoff points 1243b and 1263b of the first and second ducts 124 and 126 are formed as a straight line, the present disclosure can reduce the generation of vortex around the cutoff points and prevent the cold air from flowing backward by increasing the static pressure rise efficiency.
Some embodiments or other embodiments of the present disclosure described above are not exclusive or distinct from each other. Some embodiments or other embodiments of the present disclosure described above can be used together or combined in configuration or function.
For example, configuration “A” described in an embodiment and/or the drawings and configuration “B” described in another embodiment and/or the drawings can be combined with each other. That is, even if the combination between the configurations is not directly described, the combination is possible except in cases where it is described that it is impossible to combine.
The above detailed description is merely an example and is not to be considered as limiting the present disclosure. The scope of the present disclosure should be determined by rational interpretation of the appended claims, and all variations within the equivalent scope of the present disclosure are included in the scope of the present disclosure.
Number | Date | Country | Kind |
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10-2021-0150734 | Nov 2021 | KR | national |