The present invention relates generally to a cooking appliance, and, more particularly, to a ventilation system for a cooking appliance.
Cooking appliances generally include a cabinet and a cooking chamber disposed therein that defines a cooking cavity for receiving food items. Heating elements are disposed within or near the cooking cavity to provide heat to the food items located therein. The heating elements can include a bake heating element positioned below the cooking chamber and/or a broil heating element positioned at a top portion of the cooking cavity.
During operation of such appliances, one or more heating elements are energized to heat the cooking cavity to a selected cooking temperature. This heat, however, can transfer to structure surrounding the cooking chamber such as the cabinet walls or electronics contained within the cabinet, causing that structure to reach undesirable temperatures. Therefore, such appliances include cooling systems to help thermally isolate the cooking chamber by managing the flow of cooling air to protect temperature-sensitive component. For example, a fan may be positioned within the cabinet to force heated air out of the cabinet and replenish it with cooler ambient air, thereby cooling the oven electronics and the cabinet housing.
In accordance with a first aspect, a cooking appliance includes a cabinet; a cooking chamber positioned within the cabinet; a cooling duct positioned within the cabinet above the cooking chamber and configured to accommodate a main cooling airflow therethrough, the cooling duct defining a main inlet at a front of the appliance, an outlet at a rear of the appliance, and one or more auxiliary inlets disposed along a length of the cooling duct; and a fan adapted to motivate the main cooling airflow. The one or more auxiliary inlets includes a rear inlet disposed adjacent to a rear panel of the cabinet.
In one example of the first aspect, the cooling duct includes an intake channel, the main inlet being defined at an upstream end thereof; a fan compartment downstream of the intake channel; and an exhaust channel downstream of the fan compartment, the outlet being defined at a downstream end of the exhaust channel. The rear inlet is disposed along the exhaust channel.
In another example of the first aspect, the cooling duct is configured to direct the main cooling airflow horizontally above the cooking chamber and then vertically adjacent the rear panel of the appliance.
In yet another example of the first aspect, the cooling duct includes a vertical portion having a front wall and a rear wall spaced from the front wall, the one or more auxiliary inlets including a front inlet defined by the front wall of the vertical portion. In one example, the cabinet includes a control panel having a control-panel inlet, and operation of the fan causes an auxiliary airflow to enter the cabinet through the control-panel inlet and then to enter the cooling duct through the front inlet.
In still yet another example of the first aspect, the cooling duct includes a vertical portion having a front wall and a rear wall spaced from the front wall, the rear inlet being defined by the rear wall of the vertical portion. In one example, the rear panel includes a panel inlet, and operation of the fan causes an auxiliary airflow to enter the cabinet through the panel inlet and then to enter the cooling duct through the rear inlet. In some examples, the rear inlet is configured such that the auxiliary airflow through the rear inlet gradually converges with the main cooling airflow at a sloped angle relative to the main cooling airflow.
In another example of the first aspect, the cooling duct includes a vertical portion having a front wall and a rear wall spaced from the front wall, the one or more auxiliary inlets includes a front inlet defined by the front wall of the vertical portion, and the rear inlet of the one or more auxiliary inlets is defined by the rear wall of the vertical portion.
In yet another example of the first aspect, the cooling duct includes a horizontal portion having an upper wall and a lower wall spaced from the upper wall, and the one or more auxiliary inlets includes an upper inlet defined by the upper wall of the horizontal portion. In one example, the cabinet includes a control panel having a control-panel inlet, and operation of the fan causes an auxiliary airflow to enter the cabinet through the control-panel inlet and then to enter the cooling duct through the upper inlet.
In still yet another example of the first aspect, the cooling duct includes a horizontal portion having an upper wall, a lower wall, and a side wall that connects the upper wall and lower wall, the one or more auxiliary inlets including a side inlet disposed in the side wall. In one example, the rear panel includes a rear inlet, and operation of the fan causes an auxiliary airflow to enter the cabinet through the rear inlet, then to flow along a side wall of the cooking chamber, and then into the cooling duct through the side inlet.
In another example of the first aspect, the cooling duct includes a fan-compartment that at least partially houses the fan, the fan compartment defining a fan-compartment inlet configured to feed an auxiliary airflow directly into the fan compartment. In one example, the cabinet includes a control panel having a control-panel inlet, and operation of the fan causes the auxiliary airflow to enter the cabinet through control-panel inlet and then to enter the cooling duct through the fan-compartment inlet.
In yet another example of the first aspect, the cooking appliance further includes a door having a lower inlet, an upper outlet, and a door channel extending from the lower inlet to the upper outlet. The cabinet has a front inlet arranged adjacent to the upper outlet of the door and the main inlet of the cooling duct, and operation of the fan causes air to flow through the lower inlet into the door channel, then through the upper outlet, then through the front inlet of the cabinet, and then through main inlet of the cooling duct into the cooling duct.
In still yet another example of the first aspect, the cooling duct defines a fume inlet, the cooking chamber includes a fume outlet, and a flue pipe provides fluid communication between the fume inlet of the cooling duct and the fume outlet.
In accordance with a second aspect, a cooking appliance includes a cabinet having a front-panel inlet, a rear-panel inlet, a control-panel inlet, and a rear outlet; a cooking chamber positioned within the cabinet, the cooking chamber having a fume outlet; and a cooling duct positioned within the cabinet above the cooking chamber and configured to accommodate a main cooling airflow therethrough. The cooling duct includes a horizontal portion having an upper wall, a lower wall spaced from the upper wall, and a side wall connecting the upper wall and lower wall; a vertical portion having a front wall and a rear wall spaced from each other, a main inlet disposed at an upstream end of the horizontal portion; an upper inlet defined by the upper wall of the horizontal portion; a side inlet defined by the side wall of the horizontal portion; a front inlet defined by the front wall of the vertical portion; a rear inlet defined by the rear wall of the vertical portion; a rear outlet disposed at a downstream end of the vertical portion; and a fume inlet defined by the lower wall of the horizontal portion. The cooking appliance further includes a fan adapted to motivate the main cooling airflow.
In one example of the second aspect, operation of the fan causes the main cooling airflow to flow through the front-panel inlet into the cabinet and then through the main inlet into the cooling; a first auxiliary airflow to flow through the control-panel inlet into the cabinet and then through the upper inlet into the cooling duct; a second auxiliary airflow to flow through the rear-panel inlet into the cabinet, then along a side wall of the cooking chamber, and then through the side inlet into the cooling duct; a third auxiliary airflow to flow through the control-panel inlet into the cabinet and then through the front inlet into the cooling duct; a fourth auxiliary airflow to flow through the rear-panel inlet into the cabinet and then through the rear inlet into the cooling duct; and fumes within the cooking chamber to flow through the fume outlet of the cooking chamber and then through the fume inlet into the cooling duct. In one example, the cooling duct includes a fan-compartment portion defining a fan compartment that is downstream of the horizontal portion and upstream of the vertical portion, the fan being disposed at least partially within the fan compartment.
The foregoing and other aspects will become apparent to those skilled in the art to which the present examples relate upon reading the following description with reference to the accompanying drawings, in which:
As shown in
The cabinet 12 includes a plurality of panels 24a-g that surround the cooking chamber 14. In particular, the cabinet 12 has a rear panel 24a, a left panel 24b, a right panel 24c, an upper panel 24d, a front panel 24e, a control panel 24f, and a rear exhaust panel 24g. Each panel 24a-g can be separately formed from a single piece of sheet metal and then assembled with the other panels 24a-g using fasteners. However, two or more of the panels 24a-g can be integrally formed with each other in some examples. Moreover, one or more panels can comprise a plurality of members (e.g., sheet metal pieces) that are fastened together to the form each panel.
The cooking chamber 14 includes a rear wall 30a, a left wall 30b, a right wall 30c, an upper wall 30d, and a bottom wall 30e that collectively define the cooking cavity 16. Moreover, the appliance 10 can include one or more heating elements 32 for heating the cooking cavity 16. For example,
The cooking appliance 10 further includes a plurality of cooktop heating elements 36 disposed along the upper panel 24d of the cabinet 12. In the present embodiment, the heating elements 36 are gas burners that are mounted at the upper panel 24d, although the cooking appliance 10 can have electric heating elements 36 in some examples. The appliance 10 further has one or more cooking grates 38 that rest on the upper panel 24d and provide a support surface for placing cooking elements (e.g., pots, pans, etc.) above the heating elements 36.
One or more control elements can be disposed at the control panel 24f for controlling the cooking appliance 10. For example, the appliance 10 in the illustrated embodiment has a plurality of control knobs 44 for controlling the cooktop heating elements 36 that are mounted at a front side of the control panel 24f and penetrate through a plurality of holes 46 in the panel 24f The appliance 10 further has a user interface 48 with a display 50 and capacitive touch buttons 52 that is mounted from a rear side of the control panel 24f A cutout 54 is provided in the control panel 24f to view and interact with the user interface 48. Additionally, an enclosure 60 is provided that encloses the display 50 on a rear side of the control panel 44.
The heating element(s) 32 can be energized to heat the cooking cavity 16 and cook food contained within. However, this heat can transfer to structure surrounding the cooking chamber 14 such as the door 18, the panels 24 of the cabinet 12, and/or electronics contained within the cabinet 12, causing that structure to reach undesirable temperatures. Accordingly, the appliance 10 includes a ventilation system that is configured to establish airflows through the door 18 and cabinet 12 to effectively and efficiently cool the area surrounding of the cooking chamber 14, in part by thermally isolating the cooking chamber 14 using a flow of cooling air as an insulating layer.
More specifically, the ventilation system includes a plurality of air plenums 64a-d defined between the walls 30a-e of the cooking chamber 14 and the panels 24a-g of the cabinet 12. In particular, a rear plenum 64a is defined between the rear wall 30a of the cooking chamber 14 and rear panel 24a of the cabinet 12, a left plenum 64b is defined between the left wall 30b of the cooking chamber 14 and left panel 24b of the cabinet 12, a right plenum 64c is defined between the right wall 30c of the cooking chamber 14 and right panel 24c of the cabinet 12, and an upper plenum 64d is defined between the upper wall 30d of the cooking chamber 14 and upper panel 24d of the cabinet 12.
Each plenum 64a-d can be delimited by the cooking chamber 14 and the cabinet 12 and/or other structure such insulation lining the exterior of the cooking chamber 14 or interior of the cabinet 12. Moreover, each plenum 64a-d can be fluidly connected with or isolated from an adjacent plenum. In the present embodiment, the rear plenum 64a fluidly connects at its sides with the right and left plenums 64b, 64c, and all three of those plenums 64a, 64b, 64c fluidly connect at their upper ends with the upper plenum 64d.
The ventilation system further includes a plurality of air inlets and outlets for enabling air to flow through the cabinet 12. In particular, the rear panel 24a of the cabinet 12 defines a plurality of rear-panel inlets 70 and the front panel 24e defines a plurality of front-panel inlets 72 (see
The ventilation system is further configured to establish airflow through the door 18. As shown in
As shown in
The horizontal portion 92a of the cooling duct 90 extends substantially horizontally along a front-to-rear direction of the cabinet 12 and comprises an upper wall 106, a lower wall 108, and side walls 110 that collectively define the intake channel 94. Meanwhile, the vertical portion 92c of the cooling duct 90 extends substantially vertically and comprises a front wall 112, a rear wall 114, and side walls 116 that collectively define the exhaust channel 98. These portions 92a, 92c preferably are arranged within the cabinet 12 such that air will be directed horizontally through the intake channel 94 and vertically through the exhaust channel 98. Moreover, the horizontal portion 92 is configured such that the intake channel 94 extends along a substantial depth of the cabinet 12 in the front-to-rear direction, for example to or beyond the rear wall 30a of the cooking chamber 14.
The horizontal portion 92a of the cooling duct 90 is tapered such that a cross-sectional area of the intake channel 94 (taken normal to the direction of airflow through the intake channel 94) decreases as it proceeds in the downstream direction, toward the rear of the appliance 10. This tapering is desirable because the fan compartment 96 has a narrow width compared to the appliance 10 and is disposed near a side of the appliance 10. However, the cooling duct 90 can have other tapered or non-tapered geometries in other examples.
The cooling duct 90 defines a plurality of air inlets for drawing air into the cooling duct 90 at various locations. For example, the horizontal portion 92a of the cooling duct 90 defines a main inlet 120, an upper inlet 122, and a plurality of side inlets 124 that feed air directly into the intake channel 94. The main inlet 120 is disposed at an upstream end of the intake channel 94 adjacent to the front-panel inlets 72 of the cabinet 12, while the upper and side inlets 122, 124 are disposed along a midstream portion of the intake channel 94. Additionally, the vertical portion 92c of the cooling duct 90 defines a front inlet 126 and a rear inlet 128 that are disposed along a midstream portion of the exhaust channel 98 and feed air directly into the exhaust channel 98. Furthermore, the horizontal, fan-compartment, and vertical portions 92a, 92b, 92c collectively define a fan-compartment inlet 130 that feeds air directly into the fan compartment 96. The cooling duct 90 also defines a rear outlet 132 disposed at a downstream end of the exhaust channel 98 adjacent to the rear outlets 74 of the cabinet 12.
As discussed further below, the cooling duct 90 is configured to accommodate a main cooling airflow therethrough from its main inlet 120 to the rear outlet 132. Moreover, the upper inlet 122, side inlets 124, front inlet 126, rear inlet 128, and fan-compartment inlet 130 of the cooling duct 90 are auxiliary inlets that accommodate induced auxiliary airflows entering the cooling duct 90 from various areas within the appliance 10. However, it is to be appreciated that the cooling duct 90 can comprise other configurations of one or more auxiliary inlets along its length.
One or more inlets of the cooling duct 90 can be sloped to help facilitate the flow of air through the inlet(s) into the cooling duct 90. For instance, as shown in
The ventilation system further includes a fan 144 and a motor 146 to selectively drive the fan 144. The fan 144 is a tangential fan and is arranged within the fan compartment 96 of the cooling duct 90 between the intake channel 94 and exhaust channel 98. However, other types of fans (e.g., radial or axial) may be used in other examples. Moreover, the fan 144 may be disposed at other locations within or outside of the cooling duct 90.
When the fan 144 is driven by the motor 146, the fan 144 will draw air from the intake channel 94 of the cooling duct 90, and direct it through the exhaust channel 98 downstream. This movement of air within the cooling duct 90 corresponds to the main cooling airflow and will induce further auxiliary airflows through the plenums 64a-d and door channel 82 described above, ultimately into the cooling duct 90 via the inlets 120, 122, 124, 126, 128, and 130 therein, thereby facilitating efficient cooling the door 18 and cabinet 12.
More specifically, the main cooling airflow will enter the air inlets 76 of the door 18 and flow through the door channel 82, thereby cooling the door 18. This air will then exit the door's air outlets 78 and be drawn into the main inlet 120 of the cooling duct 90 (via the front-panel inlets 72 of the cabinet 12). This is the ‘main’ cooling airflow because it follows the principal cooling circuit through the appliance (defined between the door channel 82 and the cooling duct 90), and is the one into which all auxiliary airflows are drawn via induction through inlets positioned strategically along the length of the cooling duct 90.
One auxiliary airflow will enter the holes 46 in the control panel 24f (and/or other air inlets of the control panel 240 and flow through the upper plenum 64d toward the cooling duct 90. This auxiliary airflow can be split into three sub-auxiliary airflows that are drawn into the cooling duct 90 via the upper inlet 122, the fan-compartment inlet 130, and the front inlet 126. This airflow will serve to cool the upper panel 24d of the portion of the cabinet 12 located above the cooking chamber 14, the control panel 44, and control elements disposed at the control panel 44.
A further auxiliary airflow will enter the rear-panel inlets 70 and into the rear plenum 64a. Portions of this airflow can follow a path into and upward through the left and right plenums 64b, 64c of the appliance 10 before being drawn into the cooling duct 90 via the inlets 124 thereof, thereby cooling the left and right panels 24b, 24c of the cabinet 12. Other portions will flow upward through the rear plenum 64a and enter the cooling duct 90 via rear inlet 128, thereby cooling the rear panel 24a of the cabinet 12.
The combined airflows (i.e. the main airflow drawn via the door and the auxiliary airflows drawn from the plenums 64a-d of the cabinet 12) are driven by the fan 144 through the rear outlet 132 toward the cabinet's rear outlets 74. The combined airflow will then flow through the rear outlets 74 into the atmosphere above the cabinet 12.
The appliance 10 as described above provides a single-duct ventilation system, whose primary cooling circuit travels from the door 18 through the cooling duct 90 and then out the rear outlets 74, thereby drawing auxiliary cooling air streams throughout the appliance 10 to effectively cool electronics and provide a continuously flowing air curtain over all walls 30 of the cooking chamber 14. In this manner substantially the entire appliance (above the cooking chamber 14 and in the rest of the space between that chamber and the cabinet 12) is cooled utilizing a single main cooling duct 90, with strategically positioned auxiliary inlets that induce flows between the cabinet 12 and the cooking chamber 14. This single-duct system is simpler than and avoids a multi-duct system wherein multiple ducts all converge and are drawn by a common fan, yet it effectively circulates air to cool and vent numerous different subsystems.
It is to be appreciated that the appliance 10 may be modified in other embodiments. For instance,
The cooling duct 90 in this alternative embodiment includes extension pieces 160, 162 that lengthen the vertical portion 92c and exhaust channel 98 of the cooling duct 90 so that they reach the elevated rear outlets 74. Moreover, a cross-sectional area of the exhaust channel 98 (taken normal to the direction of airflow through the channel 98) is greater at its downstream end than at its upstream end. This is desirable to diffuse the hot air exiting the rear outlets 74 since it will be directed toward the rear and could impact a wall behind the appliance 10.
As shown in
The invention has been described with reference to example embodiments described above. Modifications and alterations will occur to others upon a reading and understanding of this specification. Example embodiments incorporating one or more aspects described above are intended to include all such modifications and alterations insofar as they come within the scope of the appended claims.
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