The present disclosure relates to a ventilation system.
Conventionally, there is known an air conditioning system including a refrigerant circuit in which a refrigerant flows and a heat source-side unit including a compressor, a plurality of utilization-side units that air-conditions an indoor space, a supply unit including a supply fan and a first heat exchanger, and an exhaust unit including an exhaust fan and a second heat exchanger are connected by a refrigerant pipe (see, for example, Japanese Laid-Open Patent Publication No. H3-20573). The air conditioning system can ventilate the indoor space by the supply fan and the exhaust fan.
A ventilation system of the present disclosure includes a refrigerant circuit in which a compressor, a first heat exchanger, and a second heat exchanger are connected by a refrigerant pipe and a refrigerant flows inside, a supply fan that supplies air from an outdoor space to an indoor space through the first heat exchanger, an exhaust fan that exhausts air in the indoor space to the outdoor space through the second heat exchanger, and a control unit, in which the control unit determines whether the supply fan and the exhaust fan are normal, and when determining that one of the supply fan or the exhaust fan is abnormal, the control unit stops the one of the supply fan or the exhaust fan determined to be abnormal and continues an operation of another one of the supply fan or the exhaust fan determined to be normal.
The ventilation system 10 of the present disclosure illustrated in
As shown in
The first heat exchanger 23 constitutes the refrigerant circuit 50 described later. The first heat exchanger 23 is a cross-fin tube type or microchannel type heat exchanger, and is used to exchange heat between the refrigerant flowing in the first heat exchanger 23 and the air (outside air OA) in the outdoor space S2.
The supply unit 20 includes a supply air temperature sensor 26 and an outside air temperature sensor 27. The supply air temperature sensor 26 is disposed in an airflow after passing through the first heat exchanger 23 in the first casing 21, and detects a temperature T1 of the supply air SA (hereinafter, referred to as a blow-out air temperature T1). The outside air temperature sensor 27 is disposed in an airflow before passing through the first heat exchanger 23 in the first casing 21, and detects a temperature T2 of the outside air OA (hereinafter, referred to as an outside air temperature T2).
The supply unit 20 includes a first heat exchange temperature sensor 55 and a first refrigerant temperature sensor 56. The first heat exchange temperature sensor 55 detects a temperature Tb1 of the first heat exchanger 23 (in other words, of the refrigerant in the first heat exchanger 23). The first refrigerant temperature sensor 56 detects a temperature Ta2 of the refrigerant after passing through (an outlet of) the first heat exchanger 23. The first heat exchange temperature sensor 55 may be a pressure sensor that detects a pressure in the first heat exchanger 23. In this case, the refrigerant temperature in the first heat exchanger 23 is converted from a detection value of the pressure.
The exhaust unit 30 includes a second casing 31, an exhaust fan 32, and a second heat exchanger 33. The second casing 31 according to the present embodiment is a cubic box constituted with a panel member having a heat insulating property, and has side surfaces provided with a suction port 34 and a blow-out port 35. The exhaust fan 32 and the second heat exchanger 33 are disposed in the second casing 31. When the exhaust fan 32 is driven, the exhaust unit 30 takes air (return air RA) in the indoor space S1 into the second casing 31, exchanges heat of the taken air with a refrigerant in the second heat exchanger 33, and then releases the air (exhaust air EA) from the blow-out port 35 toward the outdoor space S2.
The second heat exchanger 33 constitutes the refrigerant circuit 50 described later. The second heat exchanger 33 is a cross-fin tube type or microchannel type heat exchanger, and is used to exchange heat between the refrigerant flowing in the second heat exchanger 33 and the air (return air RA) in the indoor space S1.
The exhaust unit 30 includes a return air temperature sensor 36. The return air temperature sensor 36 is disposed in an airflow before passing through the second heat exchanger 33 in the second casing 31, and detects a temperature T3 of the air flowing into the second heat exchanger 33. In the following description, the temperature T3 is referred to as a suction air temperature T3.
The exhaust unit 30 includes a second heat exchange temperature sensor 57 and a second refrigerant temperature sensor 58. The second heat exchange temperature sensor 57 detects a temperature Tb2 of the second heat exchanger 33 (in other words, of the refrigerant in the second heat exchanger 33). The second refrigerant temperature sensor 58 detects a temperature Tb3 of the refrigerant after passing through (an outlet of) the second heat exchanger 33. The second heat exchange temperature sensor 57 may be a pressure sensor that detects a pressure in the second heat exchanger 33. In this case, the refrigerant temperature in the first heat exchanger 23 is converted from a detection value of the pressure.
As described above, the ventilation system 10 of the present disclosure includes the supply fan 22 and the exhaust fan 32. Although the ventilation system 10 illustrated in
The compressor unit 40 includes a third casing 41, a compressor 42, a four-way switching valve 43, and an expansion valve 44. Although the compressor unit 40 according to the present embodiment includes the third casing 41, the third casing 41 may be omitted. In this case, the compressor 42 and the four-way switching valve 43 are preferably accommodated in the first casing 21 of the supply unit 20 or the second casing 31 of the exhaust unit 30. Although the expansion valve 44 is accommodated in the compressor unit 40 in the ventilation system 10 according to the present embodiment, the expansion valve 44 may be accommodated in the first casing 21 of the supply unit 20 or the second casing 31 of the exhaust unit 30.
The compressor unit 40 includes a low pressure sensor 52, a discharge pressure sensor 53, and a discharge temperature sensor 54. The low pressure sensor 52 detects a pressure PL of the refrigerant sucked into the compressor 42. In the following description, the pressure PL is also referred to as a low pressure PL. The discharge pressure sensor 53 detects a pressure PH of the refrigerant discharged from the compressor 42. In the following description, the pressure PH is also referred to as a high pressure PH. The discharge temperature sensor 54 detects a temperature Ta1 of the refrigerant discharged from the compressor 42.
The compressor 42 sucks a low-pressure gaseous refrigerant and discharges a high-pressure gaseous refrigerant. The compressor 42 includes a motor having the number of operating revolutions adjustable in accordance with inverter control. The compressor 42 is of a variable capacity type (performance variable type) having capacity (performance) variable in accordance with inverter control of the motor. Alternatively, the compressor 42 may be of a constant capacity type. The compressor 42 used in the ventilation system 10 of the present disclosure may be configured by connecting two or more compressors in parallel.
The four-way switching valve 43 reverses the flow of refrigerant in the refrigerant pipe, and switches and supplies the refrigerant discharged from the compressor 42 to either the first heat exchanger 23 or the second heat exchanger 33. Accordingly, the ventilation system 10 can switch between a cooling operation of cooling the outside air OA and a heating operation of heating the outside air OA. The expansion valve 44 is constituted by an electric valve capable of adjusting the flow rate and the pressure of the refrigerant. In the ventilation system 10, an opening degree of the expansion valve 44 is controlled to adjust the pressure of the refrigerant to be supplied to the first heat exchanger 23 or the second heat exchanger 33.
The refrigerant circuit 50 includes the compressor 42, the four-way switching valve 43, the expansion valve 44, the first heat exchanger 23, the second heat exchanger 33, and a refrigerant pipe 51 (a liquid pipe 51L and a gas pipe 51G) connecting the above components. The refrigerant circuit 50 circulates the refrigerant between the first heat exchanger 23 and the second heat exchanger 33.
In the ventilation system 10 having the above configuration, when the outside air OA is cooled and supplied by the air supply unit 20, the four-way switching valve 43 is held in a state indicated by solid lines in
In the ventilation system 10 having the above configuration, when the outside air OA is heated and supplied by the supply unit 20, the four-way switching valve 43 is held in a state indicated by broken lines in
In the ventilation system 10 according to the present embodiment, the refrigerant circuit 50 includes the four-way switching valve 43, and the first heat exchanger 23 can be switched and used as an evaporator and a condenser by the four-way switching valve 43. Alternatively, the four-way switching valve 43 in the ventilation system 10 may be omitted. In this case, the first heat exchanger 23 can be used as an evaporator or a condenser.
The control unit 16 is connected to the air supply fan 22, the exhaust fan 32, the compressor 42, the four-way switching valve 43, the expansion valve 44, and a notification unit 45. The control unit 16 is connected to the supply air temperature sensor 26, the outside air temperature sensor 27, and the return air temperature sensor 36.
The control unit 16 is connected to the low pressure sensor 52, the discharge pressure sensor 53, the discharge temperature sensor 54, the first heat exchange temperature sensor 55, the first refrigerant temperature sensor 56, the second heat exchange temperature sensor 57, and the second refrigerant temperature sensor 58 provided at various locations in the refrigerant circuit 50. In the present description, detection values of the sensors 52 to 58 provided in the refrigerant circuit 50 are also referred to as state values of the refrigerant circuit 50. The control unit 16 knows an operation state of the refrigerant circuit 50 on the basis of the state values of the refrigerant circuit 50. Specifically, for example, when the outside air OA is heated in their supply unit 20 to supply air, the control unit 16 calculates a saturation temperature TS of the second heat exchanger 33 functioning as an evaporator on the basis of the detection value (high pressure PH) of the discharge pressure sensor 53, acquires the low pressure PL of the refrigerant circuit 50 from the detection value of the low pressure sensor 52, and acquires an evaporation temperature TE of the second heat exchanger 33 from the detection value (temperature Tb2) of the second heat exchange temperature sensor 57. The saturation temperature TS, the low pressure PL, and the evaporation temperature TE are examples of the state values of the refrigerant circuit 50.
The control unit 16 stores a threshold for determining whether each state value of the refrigerant circuit 50 is normal or abnormal. When the acquired state value exceeds the threshold, the control unit 16 determines that the refrigerant circuit 50 has reached a state in which a function of the refrigerant circuit 50 cannot be maintained. In the present description, the state in which the refrigerant circuit 50 cannot maintain the function of the refrigerant circuit 50 is also referred to as “the state value of the refrigerant circuit 50 exceeds an allowable range”.
The control unit 16 is configured to be able to individually acquire information related to operation current values and numbers of fan rotations of the supply fan 22 and the exhaust fan 32. The control unit 16 determines whether the supply fan 22 is normal on the basis of a correlation between the number of fan rotations and the operation current value of the supply fan 22, and determines whether the exhaust fan 32 is normal on the basis of a correlation between the number of fan rotations and the operation current value of the exhaust fan 32. The ventilation system 10 having such a configuration allows the control unit 16 to determine whether the supply fan 22 or the exhaust fan 32 is normal by without a sensor provided separately.
The control unit 16 has a function of determining whether there is a sign of abnormality occurring in the supply fan 22 and the exhaust fan 32 on the basis of information related to the individual operation current values and numbers of fan rotations of the supply fan 22 and the exhaust fan 32. For example, the control unit 16 determines whether there is a sign of abnormality occurrence on the basis of the operation current values at a time of starting the supply fan 22 and the exhaust fan 32 and the correlation between the operation current values and the numbers of fan rotations of the supply fan 22 and the exhaust fan 32.
The notification unit 45 according to the present embodiment is a remote controller for a user to operate and stop the ventilation system 10, change settings of the ventilation system 10, and the like, and is disposed in the target space (indoor space S1) where ventilation is performed by the ventilation system 10. The notification unit 45 notifies occurrence of an abnormality in the ventilation system 10 by a sound (including buzzer sound, voice, or the like) or a display (including lighting of a lamp, display by a liquid crystal panel, or the like). In the present embodiment, the remote controller for the ventilation system 10 also serves as the notification unit 45, but the notification unit 45 may be configured by a device other than the remote controller. The place where notification unit 45 is disposed is not required to be the indoor space S1, and may be, for example, a place where an administrator of the ventilation system 10 is present (central monitoring room).
When the control unit 16 determines that there is a sign of abnormality occurrence in either the supply fan 22 or the exhaust fan 32, the notification unit 45 notifies the sign. The user can know a fan having a high possibility of occurrence of abnormality by the information presented by the notification unit 45. The user can repair the fans before an abnormality occurs in the supply fan 22 and the exhaust fan 32. The control unit 16 predicts occurrence of an abnormality in the supply fan 22 and the exhaust fan 32, and the notification unit 45 notifies the occurrence of the abnormality. Therefore, the ventilation system 10 of the present disclosure can suppress the occurrence of the abnormality that needs to be stopped during use and can continue to operate reliably. Control of ventilation system when abnormality occurs
The control operation of the ventilation system 10 illustrated in
In step (S01), when the supply fan 22 and the exhaust fan 32 are normal (YES), the control unit 16 repeatedly executes step (S01). When determining in step (S01) that the supply fan 22 and the exhaust fan 32 are abnormal (NO), the control unit 16 executes step (S02).
In step (S02), the control unit 16 identifies an abnormal fan (the supply fan 22 or the exhaust fan 32) of the supply fan 22 or the exhaust fan 32, and proceeds to step (S03).
In step (S03), the control unit 16 stops the fan (the supply fan 22 or the exhaust fan 32) identified as being abnormal of the supply fan 22 or the exhaust fan 32, and proceeds to step (S04).
In step (S04), the control unit 16 determines whether there are the supply fan 22 and the exhaust fan 32 in operation. When determining in step (S04) that there are the supply fan 22 and the exhaust fan 32 in operation (YES), the control unit 16 executes step (S05). When determining in step (S04) that there is not the supply fan 22 and the exhaust fan 32 in operation (NO), the control unit 16 proceeds to step (S08).
In step (S05), the control unit 16 increases the number of fan rotations of the fan in operation other than the stopped fan (the supply fan 22 or the exhaust fan 32) of the supply fan 22 or the exhaust fan 32, and proceeds to step (S06). In the ventilation system 10 of the present disclosure, step (S05) may be omitted, and step (S06) may be executed after step (S04) is executed.
In step (S06), the control unit 16 activates the notification unit 45 to notify to the user that the abnormal fan (the supply fan 22 or the exhaust fan 32) has been stopped, and proceeds to step (S07).
In step (S07), the control unit 16 determines whether an abnormality of the refrigerant circuit 50 is normal. In the present description, a state of the refrigerant circuit 50 not being normal may be referred to as an abnormality of the refrigerant circuit 50. The “abnormality of the refrigerant circuit 50” herein means that the state value of the refrigerant circuit 50 exceeds the allowable range. When determining in step (S07) that the refrigerant circuit 50 is normal (YES), the control unit 16 repeatedly executes step (S07) at predetermined time intervals to continuously check whether the refrigerant circuit 50 is normal. When determining in step (S07) that the refrigerant circuit 50 is abnormal (NO), the control unit 16 executes step (S08).
In step (S08), the control unit 16 stops the compressor 42 to protect the refrigerant circuit 50, and proceeds to step (S09).
In step (S09), the control unit 16 activates the notification unit 45 to notify to the user that the compressor 42 has been stopped, and ends the series of control operations. When the determination in step (S04) is NO and the processing proceeds from step (S04) to step (S08), the control unit 16 causes the notification unit 45 to notify that the fans 22 and 32 and the compressor 42 have been stopped in step (S09). As long as there are the supply fan 22 and the exhaust fan 32 in operation, the control unit 16 continues the control of the ventilation system 10 in accordance with the flowchart illustrated in
By performing control according to the flow illustrated in
The ventilation system 10 of the present disclosure may perform control in accordance with the flow illustrated in
Here, the control operation of the ventilation system 10 illustrated in
In step (S12), the control unit 16 identifies an abnormal fan of the supply fan 22 or the exhaust fan 32, and proceeds to step (S13).
In step (S13), the control unit 16 stops the fan identified as being abnormal of the supply fan 22 or the exhaust fan 32, stops the compressor 42, and proceeds to step (S14).
In step (S14), the control unit 16 determines whether there are the supply fan 22 and the exhaust fan 32 in operation. When determining in step (S14) that there are the supply fan 22 and the exhaust fan 32 in operation (YES), the control unit 16 executes step (S15). When determining in step (S14) that there is not the supply fan 22 and the exhaust fan 32 in operation (NO), the control unit 16 proceeds to step (S16).
In step (S15), the control unit 16 increases the number of fan rotations of the fan in operation other than the stopped fan (the supply fan 22 or the exhaust fan 32) of the supply fan 22 or the exhaust fan 32, and proceeds to step (S16). In the ventilation system 10 of the present disclosure, step (S15) may be omitted, and step (S16) may be executed after step (S14) is executed.
In step (S16), the control unit 16 activates the notification unit 45 to notify to the user that the abnormal fan (the supply fan 22 or the exhaust fan 32) and the compressor 42 have been stopped, and ends the series of control operations (END). As long as there are the supply fan 22 and the exhaust fan 32 in operation, the control unit 16 continues the control of the ventilation system 10 in accordance with the flowchart illustrated in
As illustrated in
Here, a case will be described where the first ventilation system 11 is controlled in accordance with the flow illustrated in
After stopping the abnormal fan (the supply fan 22 or the exhaust fan 32), the control unit 16 increases the number of fan rotations of the fan (the supply fan 22 or the exhaust fan 32) that is continuing the operation to increase an air volume of the fan (S05). Thus, the first ventilation system 11 can suppress a decrease in a ventilation amount of the indoor space S1 due to the stop of the supply fan 22 or the exhaust fan 32.
After stopping the abnormal fan (the supply fan 22 or the exhaust fan 32), the control unit 16 activates the notification unit 45 disposed in the indoor space S1 to notify to the user or the like that the supply fan 22 or the exhaust fan 32 has been stopped (S06). By the activation of the notification unit 45 at this time, the user can know that a change has occurred in the ventilation state of the indoor space S1.
After stopping the abnormal fan (the supply fan 22 or the exhaust fan 32) and acquiring the state value of the refrigerant circuit 50, when determining that the state value exceeds the allowable range, the control unit 16 stops the compressor 42 (S08). In the first ventilation system 11, when an abnormality occurs in the supply fan 22 or the exhaust fan 32, it is possible to continue ventilation of the indoor space S1 while performing heat exchange and heat recovery by the refrigerant circuit 50 as much as possible.
After stopping the refrigerant circuit 50, the control unit 16 activates the notification unit 45 to notify to the user or the like that the compressor 42 has stopped (S09). By the activation of the notification unit 45 at this time, the user can know that there is a possibility that a change occurs in the temperature of the indoor space S1.
Here, a case will be described where the first ventilation system 11 is controlled in accordance with the flow illustrated in
When the first ventilation system 11 is controlled in accordance with the flowchart illustrated in
As illustrated in
In the second ventilation system 12, the outside air OA taken in from an outside air inlet 28 provided in the outer wall of the building B is distributed to the supply units 20A and 20B by a supply duct 29. In the second ventilation system 12, the plurality of supply fans 22 supplies the supply air SA to the room R1, and the plurality of exhaust fans 32 releases the return air RA having a volume balanced with a volume of the supply air SA from the room R1 as the exhaust air EA. In the second ventilation system 12, a total air volume of the supply air SA by the plurality of supply units 20 and a total air volume of the exhaust air EA by the plurality of exhaust units 30 are balanced.
Here, a case will be described where the second ventilation system 12 is controlled in accordance with the flow illustrated in
When determining that any of the first supply fan 22A, the second supply fan 22B, the first exhaust fan 32A, or the second exhaust fan 32B (S01) is abnormal during the operation of the second ventilation system 12, the control unit 16 identifies a fan having an abnormality (S02) and stops the abnormal fan (S03). For example, when the stopped fan is the first supply fan 22A, the control unit 16 continues the operation of the second supply fan 22B, the first exhaust fan 32A, and the second exhaust fan 32B. In this case, the first ventilation system 11 can continue ventilation (first ventilation) for the indoor space S1. In the second ventilation system 12, even when any of the fans is stopped, it is possible to continue the ventilation of the indoor space S1 (first ventilation) by continuing the operation of the remaining fans.
For example, when the stopped fan is the first supply fan 22A, the control unit 16 increases the number of fan rotations of the second supply fan 22B of the fans continuing the operation to increase a supply amount of the second supply fan 22B. By bringing a balance between the supply amount and the discharge amount close to a normal state, the first ventilation system 11 can suppress a decrease in the ventilation amount of the indoor space S1 due to the stop of the first supply fan 22A. In the second ventilation system 12, when the first supply fan 22A is stopped, the number of fan rotations of not only the second supply fan 22B but also the numbers of fan rotations of the first exhaust fan 32A and the second exhaust fan 32B may be further increased. In other words, in the second ventilation system 12, when any fan is stopped, the numbers of fan rotations of all the remaining fans may be increased to suppress a decrease in the ventilation amount of the indoor space S1.
Here, a case will be described where the second ventilation system 12 is controlled in accordance with the flow illustrated in
When the second ventilation system 12 is controlled in accordance with the flowchart illustrated in
In this case, the ventilation system 10 including the refrigerant circuit 50, the supply fan 22, and the exhaust fan 32 can continue the ventilation of the indoor space S1 when an abnormality occurs in the supply fan 22 or the exhaust fan 32.
In the ventilation system 10 having such a configuration, when an abnormality occurs in the supply fan 22 or the exhaust fan 32, it is possible to continue ventilation of the indoor space S1 while performing heat exchange and heat recovery by the refrigerant circuit 50 as much as possible.
In the ventilation system 10 having such a configuration, the ventilation of the indoor space S1 can be reliably continued in a case where an abnormality occurs in the supply fan 22 or the exhaust fan 32.
In the ventilation system 10 having such a configuration, the notification unit 45 can notify to a user or the like occurrence of the abnormality in the supply fan 22 or the exhaust fan 32.
The ventilation system 10 having such a configuration allows the control unit 16 to determine whether the supply fan 22 or the exhaust fan 32 is abnormal without a sensor provided separately.
The first ventilation system 11 having such a configuration can suppress a decrease in the ventilation amount of the indoor space S1 when the supply fan 22 or the exhaust fan 32 in which the abnormality has occurred is stopped.
In this case, the second ventilation system 12 including the refrigerant circuit 50 and a plurality of supply fans 22 and exhaust fans 32 can continue the ventilation of the indoor space S1 when an abnormality occurs in the supply fans 22 or the exhaust fans 32.
The ventilation system 10 having such a configuration can suppress a decrease in the ventilation amount of the indoor space S1 when the supply fan 22 or the exhaust fan 32 in which the abnormality has occurred is stopped.
The ventilation system 10 having such a configuration can perform preventive maintenance on the supply fan 22 and the exhaust fan 32 before occurrence of abnormality and can suppress occurrence of abnormality in the supply fan 22 or the exhaust fan 32 during operation. As a result, the ventilation amount of the indoor space S1 can be reliably secured.
The present disclosure should not be limited to the above exemplification, but is intended to include any modification recited in the claims within meanings and a scope equivalent to those of the claims.
Number | Date | Country | Kind |
---|---|---|---|
2021-205442 | Dec 2021 | JP | national |
This is a continuation of International Application No. PCT/JP2022/040691 filed on Oct. 31, 2022, which claims priority to Japanese Patent Application No. 2021-205442, filed on Dec. 17, 2021. The entire disclosures of these applications are incorporated by reference herein.
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP2022/040691 | Oct 2022 | WO |
Child | 18742652 | US |