The invention relates to a ventilation system and, in particular, to a ventilation system comprises a ventilation fan with a lamp for installing to a ceiling.
For the sake of blocking the outdoor noise and heat and remaining the indoor temperature, the buildings are usually constructed by special materials to create unventilated rooms. Accordingly, a proper ventilation mechanism is required to exhaust the harmful contaminations.
In order to improve the air convection in the rooms, many buildings are equipped with ventilation fans for supplying the fresh air. However, the conventional ventilation fan only has the ventilation function, and the applicability thereof is thus limited.
Moreover, the performance of the conventional ventilation fan also needs to be improved, especially the performance of a small size ventilation fan.
A ventilation system comprising a ventilation fan with a lamp for installing to a ceiling. The ceiling has an installation opening. The ventilation fan with the lamp according to this invention is used to be installed to the installation opening of the ceiling. The ventilation fan comprises a housing, a fan module, a power box, a junction box and a lamp module. The housing comprises a top plate and a side wall. The top plate and the side wall are connected with each other to form a first opening. The first opening is aligned with the installation opening. An air outlet is formed at the side wall. The fan module is disposed in the housing. The fan module has an inlet opening and an outlet opening. The inlet opening is aligned with the first opening. The outlet opening communicates with the air outlet of the housing. Three accommodation spaces are formed between the housing and the fan module at different corners of the housing and disposed away from the air outlet of the housing, respectively. The power box is disposed in the housing and located at one of the accommodation space. The power box comprises a first circuit board. The first circuit board is disposed in the power box. The junction box is disposed in the housing and located at one of the accommodation space. The power box and the junction box are located at different accommodation spaces. The lamp module is disposed out of the installation opening and covering the installation opening. The lamp module and the housing are located at opposite sides of the installation opening of the ceiling. A gap is formed between the lamp module and the ceiling. The gap serves as an air inlet of the ventilation fan. A support is disposed between the ceiling and the lamp module. The junction box is electrically connected to the first circuit board of the power box and the lamp module.
In one embodiment, the fan module further comprises a frame, an impeller, a motor and a second circuit board. The frame comprises a pillow disposed at the bottom of the frame. The frame and the pillow are connected with each other to form the inlet opening and the outlet opening. The impeller is disposed in the frame. The motor is connected to and drives the impeller to rotate. The second circuit board is disposed in the frame and electrically connected to the motor and the first circuit board of the power box.
In one embodiment, the motor is an external-rotor DC motor.
In one embodiment, the frame further comprises a shaft tube disposed at the pillow. The second circuit board is disposed around the outer periphery of the shaft tube.
In one embodiment, the second circuit board is a circular board and comprising a water-proof structure.
In one embodiment, the housing further comprises at least one installation hole. The junction box is disposed in the housing by installing to the at least one installation hole.
In one embodiment, the frame further comprises a mounting portion, the power box is connected to the mounting portion and then disposed in the housing with the fan module.
In one embodiment, the housing further comprises at least one extension portion. The at least one extension portion is disposed on the side wall inside the housing. A slot is formed on the at least one extension portion. The lamp module comprises at least one elastic element. The at least one elastic element penetrating through the slot for preventing the lamp module from falling down directly during disassembling.
In one embodiment, the frame further comprises at least one extension portion. The at least one extension portion is disposed on the frame. A slot is formed on the at least one extension portion. The lamp module comprises at least one elastic element. The at least one elastic element penetrating through the slot for preventing the lamp module from falling down directly during disassembling.
In one embodiment, a height of the housing is equal to or less than 4 inch.
In one embodiment, the impeller comprises a hub. A ratio of a height of the hub to a height of the housing is less than 0.5.
In one embodiment, a ratio of a diameter of the impeller to a value of ¼ of perimeter of the first opening is greater than 0.7.
In one embodiment, a ratio of an area of the inlet opening to an area of the first opening is greater than 0.25.
In one embodiment, a ratio of a height of the impeller to a height of the housing is greater than 0.65.
In one embodiment, the first circuit board of the power box outputs DC power to the fan module.
In one embodiment, the support contacts the ceiling.
In one embodiment, the lamp module and the support are connected by a contact portion, and the gap is configured between the lamp module and the support.
In one embodiment, the lamp module comprises a light source, a base, at least one optical component, and a lamp cover. The optical component is disposed on the base. The lamp cover is disposed at one side of the optical component away from the base. The light output direction of the light source of the lamp module is not equal to the light output direction of the lamp module.
In one embodiment, the optical component is a light diffuser. The light diffuser receives the light emitted from the light source of the lamp module.
In one embodiment, the light source is disposed at the side of the light diffuser.
As mentioned above, the ventilation fan with the lamp of this disclosure is installed to the ceiling having an installation opening. The ventilation fan includes a housing, a fan module, a power box, a junction box and a lamp module. The housing has a top plate and a side wall. The top plate and the side wall are connected with each other and form a first opening. An air outlet is formed at the side wall of the housing. The first opening is aligned with the installation opening. The fan module is accommodated in the housing. The fan module has an outlet opening which communicates with the air outlet of the housing. Three accommodation spaces are formed between the housing and the fan module at different corners of the housing and disposed away from the air outlet of the housing, respectively. The power box and the junction box are disposed in the housing and located at two of the accommodation spaces. The power box comprises a first circuit board. The junction box is electrically connected to the first circuit board of the power box and the lamp module. The lamp module is disposed out of the installation opening and covering the installation opening. The lamp module and the housing are located at opposite sides of the ceiling. The lamp module can further block the noise generated by the fan module in operation. Besides, the internal structure of the ventilation fan cannot be viewed by the user directly, so that the appearance of the ventilation fan becomes more elegant. Since the lamp module is integrated in the ventilation fan, it can be fit to various environments so the flexibility and freedom degree for installing the ventilation fan are enhanced. Moreover, this disclosure can reduce the required installation space of the ceiling so as to increase the utility rate of the space. Since the lamp module and the first opening are disposed at opposite sides of the ceiling, the ventilation fan can have large inlet quantity and good air-exchange efficiency. Further, the performance of the ventilation fan can be improved by disposing the power box and the junction box.
The present invention will become more fully understood from the subsequent detailed description and accompanying drawings, which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
The present invention will be apparent from the following detailed description, which proceeds with reference to the accompanying drawings, wherein the same references relate to the same elements.
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In this embodiment, the housing 11 is roughly a rectangular box and has a top plate 118 and a side wall 117. The side wall 117 includes four perpendicular plates. The top plate 118 and the side wall 117 are connected with each other so as to form a first opening 119. The top plate 118 and the side wall 117 can be integrally formed as one piece or formed by assembling multiple components. Besides, the top plate 118 and the side wall 117 can be fabricated by dustproof, waterproof or fireproof material (e.g. plastics, metal or alloy). In addition, the housing 11 may further include at least one extension portion 114 disposed on the side wall 117 to form a slot. In this embodiment, the extension portion 114 can be formed by punching or pressing the housing 11, and the elastic element E of the lamp module 13 can be connected to the housing 11 through the extension portion 114 so that the lamp module 13 can be fixed.
In more detailed, the side wall 117 includes four plates perpendicular to the top plate 118. In addition, the first opening 119 can be formed by removing the bottom of a rectangular box, i.e. the housing 11. In other words, the housing 11 can be a rectangular box without the bottom.
In addition, the housing 11 may further includes an air outlet 112, which is configured to discharge air or connect the external air channel. The air outlet 112 is formed at the side wall 117 of the housing 11. In this embodiment, the first opening 119 and the air outlet 112 are located at different planes of the housing 11. The housing 11 of the ventilation fan 1 can be installed to the installation opening C1 of the ceiling C. The first opening 119 can be aligned with the installation opening C1 of the ceiling C so that the installation opening C1 can be communicated with the first opening 119. In other embodiments, the air outlet 112 may further be surrounded by a duct T, and the duct T can be connected to the side wall 117 of the housing 11 from outside of the housing 11, as shown in
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The detailed design of the size of the housing and the fan module will be described hereinafter.
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In another embodiment, the impeller 122 comprises a hub 1221, a ratio of the height H2 of the hub 1211 to the height H1 of the housing 11 is less than 0.5. For example, the height H1 of the housing 11 is 100 mm and the height H2 of the hub 1211 is 31.4 mm. Therefore, the ratio of the height H2 of the hub 1211 to the height H1 of the housing 11 is 0.314 and less than 0.5.
In another embodiment, a ratio of the height H3 of the impeller 122 to the height H1 of the housing 11 is greater than 0.65. For example, the height of the housing 11 is 100 mm and the height H3 of the impeller 122 is 67.5 mm. Therefore, the ratio of the height H3 of the impeller 122 to the height H1 of the housing 11 is 0.675 and greater than 0.65.
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According to the detailed design of the size of the housing 11 and the fan module 12 described above, the performance of the ventilation fan 1 can be improved.
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The detailed design of the lamp module will be described hereinafter.
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In this embodiment, the optical component 132 is a light diffuser, which is configured to receive the light emitted from the light source B of the lamp module 13. As shown in
In another embodiment, the lamp module 13 may further comprises a light guide plate G The light guide plate G is connected to the light source B and the optical component 132. The light guide plate G is configured to receive the light emitted from the light source B of the lamp module 13. As shown in
In this embodiment, the lamp module 13 has a flat design and is configured with the diffuser for obtaining a uniform-and-plane light. Compared with the conventional LED light source, the lamp module 13 of this embodiment can provide the light with uniform, softness and non-dazzling lighting sensitivity. In addition, the lamp module 13 further includes a heat-dissipating element (e.g. a heat sink), which can be disposed on the base 131 or attached to the substrate for dissipating heat. In other embodiments, the lamp module 13 can have a dimmable switch for providing the light dimming function based on various situations. For example, the light dimming function may change the light color, the brightness and the light frequency, so that the ventilation fan of the disclosure can provide multiple illumination modes for various situations. In other embodiments, the lamp module 13 may utilize different optical components for various illumination requirements. For example, the optical component may include a lens or a lens set. The lens is disposed opposite to the base and connected to the lamp cover for providing different illumination effects according to the light concentration and divergence abilities of the lens.
The ventilation fan of this embodiment further includes an elastic element, which will be described hereinafter.
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Thus, the lamp module 13 can be easily pulled down and released from the fixing status, and no additional tool is needed. This feature allows to easily install and uninstall the lamp module 13 and is benefit to the repairing and maintenance of the ventilation fan 1. Due to the design of the elastic element E, the lamp module 13 can be suspended during uninstalling the lamp module 13 when the hook structures are still stuck in the extension portion 114 of the housing 11 or the extension portion 1216 of the frame 121. In other words, the elastic element E penetrating through the slot is for preventing the lamp module 13 from falling down directly during disassembling. Besides, the user can press the hook structures E1 of the elastic element E to remove the lamp module 13.
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In this embodiment, the configuration of the elastic element E can absorb the installation gap between the support 15 and the ceiling C. The lamp module 13 and the support 15 are connected by the contact portion 1312. Herein, the length of the gap I, which serves as the air inlet, is substantially between 5 mm and 20 mm.
The operation of the ventilation fan 1 will be described hereinafter.
To be noted, the airflow can flow from the gap I to the place between the ceiling C and the lamp module 13, and pass through the installation opening C1 of the ceiling C and the first opening 119 of the housing 11, and then enter the housing 11. As shown in
As mentioned above, the ventilation fan 1 of this embodiment is installed to the ceiling C having an installation opening C1. The ventilation fan 1 includes a housing 11, a fan module 122, a power box 17, a junction box 18, and a lamp module 13. The housing 11 has a top plate 118 and a side wall 117. The top plate 118 and the side wall 118 are connected with each other and form a first opening 119. The first opening 119 connects to the installation opening C1. The power box 17 is connected to the fan module 12. And then the power box 17 and the fan module 12 are accommodated in the housing 11 together. Three accommodation spaces P are formed between the housing 11 and the fan module 12 at different corners of the housing 11. The power box 17 and the junction box 18 are located at different accommodation spaces P (P1, P2, or P3). The lamp module 13 is disposed out of the installation opening C1 of the ceiling C, and the lamp module 13 and the housing 11 are located at opposite sides of the ceiling C. The ventilation fan 1 has a side-entry air inlet design, so that the lamp module 13 can block the noise generated by the fan module 12 in operation. Besides, the internal structure of the ventilation fan 1 cannot be viewed by the user directly so that the appearance of the ventilation fan 1 becomes more elegant. Since the lamp module 13 is integrated in the ventilation fan 1, it can be fit to various environments and reduce the required installation space of the ventilation fan 1 in the ceiling C so as to increase the utility rate of the space. Moreover, the specific design of the size of some elements in the ventilation fan 1 and the design of the power box 17 and the junction box 18 can improve the performance of the ventilation fan 1.
Some aspects of the support 15 of the ventilation fan will be described hereinafter.
The ventilation fans 1 and 1a of
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The other technical features of the ventilation fan 1b can be referred to the above-mentioned ventilation fan 1, and the detailed description thereof will be omitted.
In summary, the ventilation fan with the lamp of this disclosure is installed to the ceiling having an installation opening. The ventilation fan includes a housing, a fan module, a power box, a junction box, and a lamp module. The housing has a top plate and a side wall. The top plate and the side wall are connected with each other and form a first opening. The first opening connects to the installation opening. The power box is connected to the fan module. And then the power box and the fan module is accommodated in the housing together. Three accommodation spaces are formed between the housing and the fan module at different corners of the housing. The power box and the junction box are located at different accommodation spaces. The lamp module is disposed out of the installation opening, and the lamp module and the housing are located at opposite sides of the ceiling. The lamp module can further block the noise generated by the fan module in operation. Besides, the internal structure of the ventilation fan cannot be viewed by the user directly, so that the appearance of the ventilation fan becomes more elegant. Since the lamp module is integrated in the ventilation fan, it can be fit to various environments so the flexibility and freedom degree for installing the ventilation fan are enhanced. Moreover, this disclosure can reduce the required installation space of the ceiling so as to increase the utility rate of the space. Since the lamp module and the first opening are disposed at opposite sides of the ceiling, the ventilation fan can have large inlet quantity and good air-exchange efficiency. Moreover, the specific design of the size of some elements in the ventilation fan and the design of the power box and the junction box can improve the performance of the ventilation fan.
Although the present invention is described with reference to specific embodiments, this description is not meant to be construed in a limiting sense. Various modifications of the disclosed embodiments, as well as alternative embodiments, will be apparent to persons skilled in the art. It is, therefore, contemplated that the appended claims will cover all modifications that fall within the true scope of the present invention.
Number | Date | Country | Kind |
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103135619 | Oct 2014 | TW | national |
This application is a Continuation-In-Part (CIP) of an earlier filed, pending, application, having application Ser. No. 15/797,367 and filed on Oct. 30, 2017, which is a Continuation-In-Part (CIP) of an earlier filed, pending, application, having application Ser. No. 14/616,126 and filed on Feb. 6, 2015; the entire contents of all of which are hereby incorporated by reference.
Number | Date | Country | |
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Parent | 15797367 | Oct 2017 | US |
Child | 16773030 | US | |
Parent | 14616126 | Feb 2015 | US |
Child | 15797367 | US |