The present subject matter relates generally to ventilation systems and associated methods, and more particularly to ventilation systems for range appliances which utilize air curtain assemblies.
Range appliances are frequently utilized in a variety of settings to cook food items. During operation of a range appliance, relatively high temperatures can be generated, for example, in the cooking chamber or on the cooktop of the range appliance. In many cases, the high temperatures generated by the range appliance can cause smoke or other exhaust fumes to emanate from the range appliance. Accordingly, attempts have been made to capture such fumes during range appliance operation. For example, in some cases, hoods have been installed generally above range appliances. In other cases, over-the-range microwave appliances have been installed generally above range appliances. These hoods and over-the-range microwave appliances may include circulation systems. When activated, a circulation system can draw fumes, smoke, grease, and/or steam away from the cooktop of the oven range appliance. Circulation systems generally include a fan for drawing a flow of air into the circulation system and a grease filter for trapping grease entering the circulation system. Certain over-the-range microwave appliances also include air filters for filtering air passing through the microwave appliances' circulation systems. The circulation assembly's air filter can assist with removing dust, particulates, and/or other undesirable substances from air passing therethrough.
Recently, manufacturers have begun to include air curtain features in range appliances. Such air curtain features typically direct a flow of air from the range appliance towards a venting apparatus, such as a hood or over-the-range microwave appliance. Such air flow can direct exhaust fumes generally towards the venting apparatus, to facilitate improved venting. However, operation of a venting apparatus is typically independent of the operation of an associated range appliance (and air curtain features thereof). As such, in many cases, the additional air flow directing exhaust fumes generally towards the venting apparatus can overwhelm the venting apparatus, by providing excess air and fumes beyond what the venting apparatus can handle. This can be counter-effective, causing fumes to not be contained by the venting apparatus.
Accordingly, improved venting systems and associated methods are desired in the art. In particular, venting systems and methods which reduce or eliminate the venting apparatus over-capacity issues, and which facilitate improved air quality conditions as a result, would be advantageous.
In accordance with one embodiment, a ventilation system is provided. The ventilation system includes a range appliance, the range appliance including a cabinet and an air curtain assembly, the air curtain assembly including a first conduit defined in the cabinet and having an inlet and an outlet, the air curtain assembly further including a first fan operable to flow air through the first conduit. The ventilation system further includes a vent appliance spaced from the range appliance, the vent appliance defining a second conduit having an inlet and an outlet, the vent appliance further including a second fan operable to flow air through the second conduit. The ventilation system further includes a controller in communication with the first fan and the second fan, the controller operable to correlate a fan speed of the second fan with a fan speed of the first fan such that a volumetric flow rate through the second conduit is greater than or equal to a volumetric flow rate through the first conduit.
In accordance with another embodiment, a method for operating a ventilation system is provided. The method includes receiving a fan speed of a first fan of a range appliance, the first fan operable to flow air through a first conduit of an air curtain assembly of the range appliance, the first conduit defined in a cabinet of the range appliance. The method further includes determining a corresponding fan speed for a second fan, the second fan operable to flow air through a second conduit of a vent appliance. The method further includes outputting the corresponding fan speed to the second fan. The corresponding fan speed for the second fan is correlated with the fan speed of the first fan such that a volumetric flow rate through the second conduit is greater than or equal to a volumetric flow rate through the first conduit.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
As discussed above, microwave appliance 10 is mounted to upper set of kitchen cabinets 14. Upper set of kitchen cabinets 14 is positioned above a base set of kitchen cabinets 16, e.g., along the vertical direction V. Base set of kitchen cabinets 16 includes countertops 18 and drawers 17. Microwave appliance 10 is positioned above base set of kitchen cabinets 16, e.g., along the vertical direction V. Range appliance 12 is received within base set of kitchen cabinets 16 below microwave appliance 10. In particular, a cooktop 30 of range appliance 12 is positioned, e.g., directly, below microwave appliance 10 along the vertical direction V. Microwave appliance 10 can include features such as an air handler or fan, as discussed herein, that can draw cooking vapors and/or smoke away from cook top 30 and out of the kitchen containing microwave and range appliances 10 and 12.
Microwave appliance 10 is configured for receipt of food items for cooking. In particular, microwave appliance 10 includes a cabinet or casing 20 and a door 22 that permits selective access to an interior of microwave appliance 10 and casing 20. Door 22 includes a handle 24 that a user can pull to open door in order to insert food items into microwave appliance 10. Microwave appliance 10 also includes user interface features 26 that permit a user to make selections for cooking of food items, e.g., a duration of a cooking cycle of microwave appliance 10 and/or a power setting for the cooking cycle of microwave appliance 10.
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A gas fueled or electric bottom heating element 60 (e.g., a gas burner or a bake gas burner) is positioned in cabinet 52, e.g., at a bottom portion 62 of cabinet 12. Bottom heating element 60 is used to heat cooking chamber 54 for both cooking and cleaning of range appliance 12. The size and heat output of bottom heating element 60 can be selected based on the e.g., the size of range appliance 12.
A top heating element 64 is also positioned in cooking chamber 54 of cabinet 12, e.g., at a top portion 66 of cabinet 12. Top heating element 64 is used to heat cooking chamber 54 for both cooking/broiling and cleaning of range appliance 12. Like bottom heating element 60, the size and heat output of top heating element 64 can be selected based on the e.g., the size of range appliance 12. In the exemplary embodiment shown in
Referring again to
Range appliance 12 may further include a user interface panel 70, which may as shown be located within convenient reach of a user of the range appliance 10. User interface panel 70 is generally a component that allows a user to interact with the range appliance 12 to, for example, turn various heating elements (such as heating elements 40, 42 and heating elements of heating assemblies 34) on and off, adjust the temperature of the heating elements, set built-in timers, etc. A user interface panel 70 may include, for example, one or more user interface features 72 and a graphical display 74. The user interface features 72 may be, for example, buttons, knobs, touchscreen features, or any other suitable components that facilitate user interaction therewith. A user may interact with the user interface features to provide various commands to the range appliance 12. Graphical display 74 may generally deliver certain information to the user, which may be based on user selections and interaction with the user interface features 72, such as whether a particular heating element is activated and/or the level at which the heating element is set.
Referring now to
As discussed, the range appliance 12 may include a cabinet 52. The range appliance 12 may further include an air curtain assembly 110. The air curtain assembly 102 may generally provide an air flow that directs exhaust fumes from the range appliance 12 towards the vent appliance, which may be spaced from and above (such as in the vertical direction V) the range appliance 12. Air curtain assembly 102 may further provide additional advantages, such as blocking or cooling oil splash during range appliance 12 operation. Air curtain assembly 110 may be 110 may include a first conduit 112 that is defined in the cabinet 52. In some embodiments, at least a portion of the first conduit 112 may, for example, be generally positioned between the cooking chamber 52 and the cooktop 30, such as in the vertical direction V. The first conduit 112 may further include an inlet 114 and an outlet 116. The inlet 114 and outlet 116 may, for example, be defined in the cooktop 30, such that airflow through the first conduit 112 may flow into and from the first conduit 112 through the cooktop 30. Air curtain assembly 102 may further include a first fan 118 which is operable to flow air through the first conduit 112. The first fan 118 may, for example, be disposed within the conduit 112. Still further, air curtain assembly 110 may include a shield 120. The shield 120 may be disposed proximate the outlet 116 during operation of the air curtain assembly 102, and may direct air flowing from the outlet 116 in a particular direction, such as generally towards the vent appliance, as illustrated. Shield 120 may in some embodiments be retractable, such as through an opening in the cooktop 30 as illustrated.
The vent appliance may include a second conduit 132 through which air may flow. As illustrated in
As discussed, in some embodiments, the vent appliance is microwave appliance 10. Referring to
Referring to
Referring to
Additionally or alternatively, an air filter 140 may be positioned within second conduit 132 such that air flow within circulation conduit 132 passes through air filter 140. In exemplary embodiments as illustrated, air filter 140 is positioned at or adjacent to outlet 136. It should be understood that in alternative exemplary embodiments, air filter 140 may be positioned at any other suitable location.
As illustrated, air filter 140 in exemplary embodiments positioned downstream of grease filter 142 with respect to the air flow through the second conduit 132. In such a manner, grease filter 142 can filter grease and other large particles from the air flow before the air flow passes through air filter 140. Grease filter 142 can improve a lifetime of air filter 140 by removing such contaminants from the air flow rather than air filter 140. Thus, grease filter 142 can be configured for removing relatively large particles from the air flow, and air filter 140 can be configured for removing relatively small particles from the air flow. Air filter 140 can be any suitable filter or mechanism for removing particles from the air flow. For example, air filter 140 may be a charcoal air filter, a high-efficiency particulate air filter, or an electrostatic air filter.
As further illustrated in
The controller 150 may be operable to correlate a fan speed of the second fan 138 with a fan speed of the first fan 118. In particular, the controller 150 may correlate the fan speeds of the first and second fans 118, 138 such that a volumetric flow rate through the second conduit 132 is greater than a volumetric flow rate through the first conduit 112. Such correlation advantageously provides improved flow through the vent appliance, and prevents the vent appliance from being overwhelmed by excess exhaust fumes, etc. during operation of the ventilation system 100. For example, use of the controller 150 ensures that during operation, the volumetric flow rate through the second conduit 132 is constantly greater than or equal to the volumetric flow rate through the first conduit 112, such that the second conduit 132 can accept and flow therethrough the air flow from the first conduit 112. Accordingly, exhaust fumes that are flowed from the range appliance 12 towards the vent appliance are properly flowed through the second conduit 132, and issues with such fumes not being contained by the vent appliance are reduced or eliminated.
In exemplary embodiments, the range appliance 12 may include a first sensor 152 that is in communication with and between the first fan 118 and the controller 150. Further, the vent appliance may include a second sensor 154 that is in communication with and between the second fan 138 and the controller 150. Suitable sensors may be or include, for example, current or voltage sensors or any other suitable sensors or measurement apparatus. Such communication may be via a suitable wired or wireless connection. The first sensor 152 may be operable to measure the fan speed of the first fan 118, and the second sensor 154 may be operable the measure the fan speed of the second fan 138. These fan speeds may be received by the controller 150 from the sensors 152, 154, and may facilitate the required fan speed correlation by the controller 150.
Additionally or alternatively, sensors may be provided for measuring flow characteristics of the air flow through the first and second conduits 112, 132. Suitable sensors may be or include, for example, revolutions-per-minute (“RPM”) sensors, tachometers, or any other suitable sensors or measurement apparatus. Flow characteristics may include, for example, the pressure or force of air flow through the conduits 112, 132. Such sensors may be in communication with the controller 150, and flow characteristics may be received by the controller 150 from the sensors and may facilitate the required fan speed correlation by the controller 150.
The controller 150 may correlate the fan speeds based on real time calculations that correlate with the corresponding volumetric flow rates, or such correlations may be experimentally determined. In one embodiment, for example, a predetermined fan speed correlation table may be utilized to determined appropriate fan speeds. Specifically, such table may be utilized to determine appropriate second fan 138 fan speeds based on real time first fan 118 fan speeds. The fan speed correlations in the predetermined fan speed correlation table, which may be programmed into the controller 150, may be experimentally determined to provide the appropriate volumetric flow rates. In other words, such fan speed relationships contained in the table may be experimentally determined to ensure that for a given first fan 118 fan speed, the corresponding second fan 138 fan speed may be such that the volumetric flow rate through the second conduit 132 is greater than the volumetric flow rate through the first conduit 112.
In other embodiments, correlation of the fan speed of the second fan 138 with the fan speed of the first fan 118 may simply be based on a selected speed level for the first fan 118. For example, the first fan 118 and the second fan 138 may each be adjustable between at least two speeds, as discussed below. Correlation may simply involve the selection by the controller 150 of a lower speed setting for the second fan 138 than the selected speed setting of the first fan 118, without the need for sensors measuring those speeds.
Accordingly, in some embodiments, controller 150 may be operable to receive a fan speed of the first fan 118, determine a corresponding fan speed for the second fan 118, such as based on a predetermined fan speed correlation table (using the first fan 118 fan speed as an input into the table and having a corresponding second fan 118 fan speed as an outlet), and output the corresponding fan speed to the second fan 138.
As stated, it should be noted that both the fan speed of the first fan 118 and the fan speed of the second fan 138 may be adjustable. For example, such fan speeds may be adjustable between at least two speeds. Three, four, five or more fan speeds may further be utilized for each fan 118, 138. Further, in some embodiments, a single user interface feature, such as a user interface feature 72 of the range appliance 12, may advantageously be operable to actuate the first fan 118 and the second fan 138. Notable, a user may be able to set a speed (off, low, high; off, low, medium, high; etc.) for the fans 118. First fan 118 may operate at this speed, and the second fan 138 may be operated at a fan speed correlated with the first fan 118 as discussed herein.
It should be noted that additional sensors, for example temperature sensors such as thermometers, may be utilized in the system 100. Temperature sensors may communicate temperatures, such as of the exhaust fumes at the outlet 116 and inlet 134 or of the air generally at various locations in the ventilation system 100 (such as in or on the range appliance 12 and the vent appliance) to the controller 150. The controller 150 may utilize these temperatures, and the resulting changes in air densities, to adjust the correlation between the fan speed of the first fan 118 and the fan speed of the second fan 138 as required.
Referring to
The method may further include, for example, the step 220 of determining a corresponding fan speed 222 for a second fan 138. In exemplary embodiments, as discussed, herein, the corresponding fan speed is determined based on a predetermined fan speed correlation table 224.
The method may further include, for example, the step 230 of outputting the corresponding fan speed 222 to the second fan 138. The corresponding fan speed 222 for the second fan 138 may be correlated with the fan speed 212 of the first fan 118 such that a volumetric flow rate through a second conduit 132 is greater than or equal to a volumetric flow rate through a first conduit 112, as discussed herein.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.