The invention relates to a fan for gaseous media according to the preamble of claim 1.
A fan for gaseous media is known from EP 1 544 472 A2, which is designed, for example, as a duct fan. This comprises a diagonal impeller, which comprises a support disc with several blades arranged thereon. A covering disc is provided to be allocated to the blades, which is connected to the blade ends, for example. A flow channel is formed between a housing and a receiving apparatus for a motor. The motor is fastened in the receiving apparatus, which motor rotatably drives the support disc via a driveshaft. In this embodiment, the motor is fastened to the receiving apparatus opposite the driveshaft, such that the front region of the driveshaft of the motor is fastened with suspension.
Moreover, a fan for gaseous media arises from DE 40 20 236 A1. The gaseous medium is supplied to a flow channel via an impeller, which extends between a housing and a receiving apparatus for the motor. In the receiving apparatus, the motor is fastened frontally to the receiving apparatus in the region of a driveshaft for driving the impeller. The opposite end of the motor or the base of the motor is provided suspending in the receiving apparatus.
During the transportation of such fans, increased loads can, due to the suspended arrangement, occur on the receiving points of the motor for the receiving apparatus. Furthermore, according to the purpose of use, different temperatures can prevail, which can lead to a bend in the axis of rotation with respect to the predetermined axis of rotation for the suspended receiver.
The object of the invention is to provide a fan for gaseous media, wherein the motor is provided durably in a receiving apparatus in a constant position and is protected from damage during transportation.
This object is solved by a fan for gaseous media having a receiving apparatus, which has at least one holding apparatus that fixes the motor to the receiving apparatus in addition to, and separately from, the motor holder. With such a holding apparatus, it is enabled that the motor is no longer provided suspended in the receiving apparatus, but rather is positioned with respect to the receiving apparatus on two fastening points or fastening sections. By creating two bearing positions for the motor in the receiving apparatus, the provided configuration of the axis of rotation of the driveshaft, which bears the support disc with blades arranged thereon, is maintained independently of the installation position and the prevailing temperatures.
According to a preferred embodiment of the invention, the holding apparatus has at least two fastening sections. The holding apparatus can be fixed by the fastening sections to both the motor on the one hand and the receiving apparatus on the other, in particularly releasably fixed, such that a simple mounting and demounting or a disassembly of the motor from the receiving apparatus is possible.
Furthermore, a flexible damping element can be provided, which has the advantage that a vibration-free or low-vibration mounting of the motor in the receiving device is thereby enabled. This rotation damper does not only protect against impact loads during transportation, but also serves for acoustic decoupling during the operation of the fan, such that potential vibrations of the motor are not transferred to the receiving device and thus to the housing of the fan. Advantageously, the fastening section can also be designed as a damping element.
According to a first embodiment of the invention, provision is made for the receiving device to have a pot-shaped basic body having an interior that is open on one side, on the base or side wall of which the motor holder is provided for fastening the motor, and for the holding apparatus to engage with the motor and basic body at a distance from the motor holder. For example, the motor holder can be provided on the floor of the basic body. This basic body can be configured away from the support disc with the receiving space that is open on one side. Also, the base of the receiving apparatus can be allocated to the support disc, such that the interior that is open on one side is open on the outflow side. Furthermore, provision can alternatively be made for the motor holder to be provided on the side walls of the pot-shaped basic body of the receiving apparatus, such that the motor is fixed to the basic body over its outer periphery. In these variants, the holding apparatus can additionally engage with the motor and the basic body of the receiving apparatus separately from the motor holder and thus enable a stable two-point mounting of the motor.
Provision is preferably made for the holding apparatus to be arranged on an insertion opening of the basic body in the receiving apparatus and preferably to engage with a front section of the motor. This enables a simple mounting of the holding apparatus after the motor has been positioned with respect to the motor holder. Additionally, it can thus also be enabled that the pot-shaped basic body, for example, is completely closed by the holding apparatus.
Provision is preferably made for the holding apparatus to be designed cap-shaped, collar-shaped, washer-shaped or disc-shaped or to consist of one or more holding tabs. Depending on the structural size and the application, as well as further functional features, the holding apparatus can be adjusted accordingly. As long as a completely closed receiving space is to be produced, the holding apparatus is preferably designed cap-shaped, such that the insertion opening can be closed. If, for example, a mounting of the motor with the side wall is desired, a collar-shaped holding apparatus can be provided. Likewise, holding tabs can also be provided, wherein these are preferably applied frontally to the basic body and the motor.
According to a further preferred embodiment of the invention, provision is made for the motor holder to be provided on the base side of the receiving apparatus and for the at least one holding apparatus to be arranged between a side wall and the housing section of the motor. There thus arise further alternative embodiments for the secure holding and mounting of the motor.
Advantageously, the holding apparatus can consist of at least two strut-like projections, which are arranged on the side wall and extend at least to the centre of the interior space and laterally support the motor. Here, two—preferably three—strut-like projections are preferably provided, such that the motor therein can also be received in a centred manner. Thus, a first pre-fixing of the motor can be provided after the motor has been inserted into the basic body, wherein the mounting of the motor on the motor holder is simplified.
The strut-like projections of the holding apparatus preferably extend at least in sections along the side wall. This arrangement also has the advantage that, for example, motors with different lengths and the same outer periphery can be applied.
Instead of the strut-like projections, provision can alternatively be made, for example, for the flexible damping element with two fastening sections to be designed as a spring element. Furthermore, an elastic rubber buffer can alternatively be provided. A membrane element can also be applied.
A further preferred embodiment provides that the holding device is designed as a cover that completely or partially closes the insertion opening of the receiving device.
A further preferred embodiment of the invention provides that a stiffening element is provided on or in the base of the receiving apparatus, which element activates the motor holder. Thus, the first bearing position of the motor can be reinforced with respect to the receiving apparatus.
This stiffening element is preferably designed to be star-shaped or cross-shaped and has fastening points on the outer ends of the finger-shaped sections. Thus a stiff yet weight-optimised stiffening element is formed.
The invention and further advantageous embodiments and developments of the same are described and illustrated in greater detail below by means of the examples depicted in the drawings. The features to be gleaned from the description and the drawings can be applied according to the invention individually for themselves or in any combination. The following are shown:
a to 4f schematic sectional representations of alternative embodiments of a holding apparatus to receive a motor,
A schematic sectional representation of a fan 11 for gaseous media is depicted in
The diagonal fan 11 possesses a diagonal impeller 26, which is allocated to a suction unit 29 on the inflow side. A guidance device 28 and, connected to this, a diffuser 30, is formed within the diagonal fan 11 on the outflow side of the diagonal impeller 26. The diffuser 30 is formed by a blow-out unit 31. The gaseous flow medium pushed through the diagonal ventilator 11 by means of the diagonal impeller 26 flows around a central interior space of the diagonal fan 11, which is delineated inwardly by a support disc 33 of the diagonal impeller 26 and an intermediate casing 34 connected to the support disc 33 for optimal flow. The support disc 33 bends on the outflow side in the axial direction, such that it abuts upon the intermediate casing 34 aligned in the axial direction for optimal flow, which is part of a basic body 59 of a receiving apparatus 60. The flow medium thus flows radially outwards past the support disc 33 and the intermediate casing 34.
The diagonal impeller 26 possesses peripherally distributed blades 36, which are fastened on one side to the support disc 33. Opposite this, free blade ends 37 of the blades 36 point towards a peripheral surface 39 of a covering disc 40, which is fastened to the housing section 12. The blades are, for example, designed to be profiled in its cross-section and three-dimensionally twisted. The inflow-side entry edges of the blades 36 are configured approximately perpendicular to the flow direction of the flowing flow medium and have smoothing applied. The outflow-side exit edge of the blades 36 is also configured approximately perpendicular to the outflow-side, departing diagonal flow. The covering disc 40 can form a piece of an inlet nozzle 41. Alternatively, the inlet nozzle 41 can be fastened to the housing section 12 and encompass or bear the covering disc 40, such that a flow-optimal transition from the suction unit 29 to the guidance device 28 is provided. As long as the inlet nozzle 41 and the covering disc 40 are each designed separately, there arises an annular gap located therebetween, which can be sealed by a sealing element. Alternatively, such an annular gap can also be designed as a flow labyrinth. Furthermore, provision can alternatively be made for the covering disc 40 to be designed as a rotating covering disc, which is fitted onto the external free blade ends of the blades 36.
The flow leaving the diagonal impeller 26 then flows through the region of the guidance device 28. In this section of the diagonal fan 11, stationary guidance blades 45 are arranged with peripheral distribution between the intermediate casing 34 and the housing section 12. Due to the guidance blades 45, the flow leaving in the helical, diagonal direction of the diagonal impeller 26 is redirected into an axial flow direction. As well as the blades 36 of the diagonal impeller 26, the guidance blades 45 are, in the present exemplary case, also designed to be profiled and three-dimensionally twisted. Alternatively, for the blades 36 and/or the guidance blades 45, the profiling could also be dispensed with.
In the interior space 47 of the basic body 59 of the receiving apparatus 60, which can also form one part of the intermediate casing 34, there is located a motor 50, which drives the diagonal impeller 26 by means of a driveshaft 51. The motor 50 is advantageously fastened to a motor holder 61, which is preferably provided on the base 64 of the receiving apparatus 60, such as arises, for example, from
On the outflow side of the guidance device 28, the diffuser 30 is designed to be connected to the guidance device 28. The diffuser 30 is constructively implemented by a flow annular channel, which increases on the outflow side, between a holding apparatus 54, which, for example, completely or partially closes the receiving apparatus 60, and a housing wall 56 of the blow-out unit 31. The holding apparatus 54 is, for example, fastened to the intermediate casing 34 by means of several screws (not shown here) and preferably closes off the interior space 47 on the outflow side.
In this embodiment according to
For the improved mounting of the motor 50 and for transportation security and vibration damping, the holding apparatus 54 is provided at a distance from the first bearing position, which forms, on the outflow side, a second bearing position for the motor housing 52 of the motor 50. This holding apparatus 54 is, for example, designed as a cap or plate and closes off the interior space 47 of the receiving apparatus 60.
The holding apparatus 54 comprises two fastening sections 67, with which the holding apparatus 54 is releasably fastened to the basic body 59 of the receiving apparatus 60, for example by means of a screw connection. Furthermore, the holding apparatus 54 comprises a damping element 68, which enables a decoupling between the motor 50 and the basic body 59 of the receiving apparatus. The fastening sections 67 can be provided on a holding element 72, which receives the damping element 68 or is itself formed as a damping element 68.
The receiving apparatus 60 has the advantage that this is formed to receive several motors 50 of different sizes. For example, motors 50 with a small housing (depicted with a dashed line) can also be inserted into this receiving apparatus 60 and can be connected to the motor holder 61. The holding apparatus 54 furthermore enables the formation of the second bearing position for fixing, transportation security and decoupling of the motor to the receiving apparatus 60 as well as to the housing 12. A form of modular construction is also enabled by such an arrangement.
Provision can alternatively be made for the base 64 of the basic body 59 of the receiving apparatus 60 to be arranged on the outflow side, such that the holding apparatus 54 is provided on the inflow side for the formation of a second bearing position and, adjacent to the driveshaft 51, engages with a front side or a front region of the motor 50 on its motor housing 52.
A schematic view of one embodiment of the holding apparatus 54 is depicted in
A further alternative to
A schematically enlarged sectional view of a holding apparatus 54 according to
An alternative embodiment to
A further alternative embodiment to
An alternative embodiment of the holding apparatus 54 is depicted in
A further alternative embodiment of the holding apparatus 54 is depicted in
A further alternative embodiment of the holding apparatus 54 is depicted in
The holding apparatus 54 can be designed as a covering, such that these only have one opening for the driveshaft 51 when there is an inflow-side arrangement, but still incidentally cover the insertion opening 62 of the receiving apparatus 60. Should the insertion of the holding apparatus 54 take place when there is an insertion opening 62 of the receiving apparatus 60 arranged on the outflow side, the holding apparatus 54 can be designed as a completely closed cover. Alternatively, the holding apparatus 54 can be formed from an annular element having several tabs. Furthermore, the holding apparatus 54 can be formed from two or more tabs, which form a second bearing position and fix the motor housing 52 to the basic body 59 of the receiving apparatus 60.
An alternative embodiment to
Further alternative arrangements for receiving the motor 50 in the receiving apparatus 60 are depicted in
In the exemplary embodiment according to
The embodiment according to
A further alternative embodiment of the second bearing position is depicted in
In
With the embodiment of a further bearing position, in addition to the first bearing position, by means of the at least one holding apparatus 54 it is enabled that the motor 50 can be received in the receiving apparatus 60 with vibration decoupling. At the same time, a durable alignment of the axis of rotation of the driveshaft 51 is enabled independent of temperature influences.
A schematic side view of an alternative embodiment of a fan 11 in
The impeller 26 is received by a driveshaft 51, which is driven by a motor 50. The motor 50 is received and held by a receiving device 60, on which the motor 50 is arranged frontally—i.e. in the region of the received driveshaft 51. The receiving device 60 is a part of guidance surfaces 85, which extend from the motor holder 61 of the receiving apparatus 60 to a side wall of the housing section 12, whereby the motor 50 is encapsulated by the flow channel 25.
A holding apparatus 54 is provided on a rear side wall of the housing section 12, which is designed to be tab-shaped, for example, and which fixes the end of the motor housing 52 opposite the driveshaft 51 to the adjacent front wall. Thus, this holding apparatus 54 can have both fastening sections and/or at least one flexible damping element. The aforementioned embodiments for the formation of a second bearing position of the motor 50 with respect to the housing 12 can also be applied here.
The fan depicted in
Number | Date | Country | Kind |
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102012106429.6 | Jul 2012 | DE | national |