The current invention relates generally to fluid product dispensers and in particular to dispenser reservoirs. More specifically, the invention relates to ways of venting the reservoir during the dispensing process without leaking liquid product.
It is known to dispense hand care products from a dispenser mounted to a wall, counter or dispenser stand. Dispensers may be conveniently located in building entrances, bathrooms, or lunchrooms providing convenient accessibility to passersby. Such dispensers may have a replaceable reservoir, also called a refill unit, containing hand soap, lotion or sanitizer. Replaceable reservoirs provide a sanitary solution to the problem found in refillable dispensers, which is that over time germ-laden bio-films form inside the fluid container and dispenser nozzle.
Replaceable reservoirs are often installed into dispensers in an inverted manner, which takes advantage of gravity to draw fluid out of the container. The reservoirs are connected to a pump, which pressurizes the fluid and meters out a predetermined amount of product. In many systems, the reservoirs are sealed from exposure to the atmosphere. As such, air cannot displace the fluid being pumped out of the reservoir thereby creating a vacuum inside the container. This makes it harder for the pump to draw fluid out of the reservoir. In systems using an onboard power supply, like batteries, additional energy is needed to operate the pump thus shortening the useful life of the batteries.
To overcome this problem, some reservoirs are constructed using thin gauge material. Thin-walled reservoirs are prone to collapse under atmospheric pressure as fluid is removed from the container. While the problem associated with vacuum pressure is somewhat alleviated, the thin gauge walls are susceptible to damage. Moreover, it is hard to read how much fluid is remaining in the refill reservoir because thin walls collapse unevenly and unpredictably. It would be advantageous to use a rigid bottle with heavier gauge material if only there was a way to vent the inverted bottle without spilling its contents. The embodiments of the current invention overcome the aforementioned problems.
In one embodiment of the subject invention, a dispensing system is provided that uses a replaceable reservoir for storing fluid product. The replaceable reservoir, also termed refill unit, comes assembled with a pump and nozzle. A cap secures the pump and nozzle to an aperture formed in the reservoir. Screw threads interconnect to lock the cap in place in a fluid tight manner. The cap includes one way venting gasket that extends around an interior peripheral region of the cap and surrounds the aperture formed in the replaceable reservoir. The one-way venting gasket allows air to flow into the reservoir through cap only when fluid product is dispensed from the reservoir.
In one particular embodiment of the dispensing system, the one way venting gasket includes a first gasket portion having one or more air passageways fashioned therein and a second flexible gasket portion that seals the one or more air passageways in the first gasket portion.
In another embodiment, the one way venting gasket comprises a check valve that lets air in through the gasket and prevents fluid in the reservoir from leaking out of the reservoir.
In another embodiment of the subject invention, a refill unit for an associated dispenser dispensing associated liquid product comprises: a container defining a volumetric region for storing associated liquid product, wherein the container includes an opening defining a rim; a container lid covering the opening wherein a surface of the container lid is juxtaposed to the rim, wherein the container lid includes an aperture through which associated liquid product is allowed to be dispensed from the container; a first gasket member in sealing engagement with either the rim and/or the surface of the container lid, wherein the first gasket member includes a hole extending therethrough to allow ambient air to flow into the container when associated liquid product is dispensed from the container; and, a second gasket member juxtaposed to the first gasket member in a sealed liquid tight relationship, wherein the second gasket member is in sealing engagement with either the rim and/or the surface of the container lid, wherein the second gasket member is configured to cover the hole in the first gasket member to prevent associated liquid product from passing through the hole in the first gasket member, and wherein the second gasket member is deflected from covering the hole when associate liquid product is dispensed from the container.
In one aspect of the subject invention, the first gasket member in sealing engagement with the rim of the container and the second gasket member is in sealing engagement with the container lid.
In another aspect of the subject invention, the first gasket member is fixedly attached to the second gasket member.
In yet another aspect of the subject invention, the second gasket member includes a base, also called base portion, that seals against either the rim or the surface of the container lid, and a flap integrally form with the base, where the flap extends generally orthogonally from the base to cover the hole in the first gasket member. The flap may also extend from the base, i.e. with respect to the base, at an acute angle.
In still another aspect of the subject invention, the material comprising the flap has memory (i.e. it tends to return to its originally formed configuration after being deflected or deformed), wherein the flap is biased in a first position to cover the hole in the first gasket member. The flap is also deflectable from the first position to a second position to expose the hole in the first gasket member as occurs when the pump is actuated to dispense associated liquid product thereby creating a negative vacuum pressure within the container.
In even another aspect of the first gasket member has an annular configuration defining an inner circumference and an outer circumference, and the hole extends from the outer circumference to the inner circumference. The second gasket member may also have an annular configuration.
In still yet another aspect of the subject invention, the first gasket member includes a plurality of holes spaced around the inner circumference of the first gasket member, which may be equidistantly spaced around the inner circumference of the first gasket member.
In another aspect of the subject invention, a selectively actuatable pump is operatively fluidly connected to the aperture in the container lid to dispense associated liquid product from the refill unit.
In another embodiment of the subject invention, a refill unit for an associated dispenser dispensing associated liquid product, includes a container defining a volumetric region for storing associated liquid product, wherein the container includes an opening defining a rim, and wherein the container includes a first fastening member; a container lid covering the opening wherein a surface of the container lid is juxtaposed to the rim, and wherein the container lid includes a second fastening member operatively attached to the first fastening member for affixing the container lid to the container; a pump operatively connected to dispense associated liquid product from the container; a gasket disposed between the rim and the surface of the container lid to seal the rim and the container lid in a liquid tight manner, wherein the gasket is generally annular thereby defining an inner circumference and an outer circumference, and wherein the gasket includes a hole extending from the outer circumference to the inner circumference; and a flap extending from the gasket to selectively cover the hole in the gasket, wherein associated liquid product is prevented from passing through the hole and out of the container, and wherein ambient air is allowed to pass through the hole and into the container when the pump is operated to dispense associate liquid product.
In one aspect of the subject invention, the flap is integrally formed with the gasket.
In another aspect of the subject invention, the flap is generally pliable, or elastically deformable, and is constructed from material having memory, and wherein the flap is biased in a first position to cover the hole, and wherein the flap is deflectable from the first position to a second position to expose the hole when the pump is operated to dispense associated liquid product.
In yet another aspect of the subject invention, the gasket includes a plurality of holes spaced around the inner circumference of the gasket; and the flap has an annular configuration adapted to cover the plurality of holes in the gasket.
In another embodiment of the subject invention, a gasket for an associated container storing associated liquid product wherein the container includes an opening defining a rim, and an associated container lid covering the opening wherein a surface of the associated container lid is juxtaposed to the rim, comprises: a generally planar gasket having first and second sides separated by a body portion, wherein the gasket is generally annular thereby defining an inner circumference and an outer circumference, and wherein the body portion includes a plurality of spaced apart holes extending from the outer circumference to the inner circumference; and a flap generally extending from one of the first and second sides of the gasket to the inner circumference of the gasket, wherein the flap is constructed from material having memory, and wherein the flap is biased in a first position to cover the holes on the inner circumference of the gasket thereby preventing the passage of liquid or air from the inner circumference to the outer circumference, and wherein the flap is deflectable to a second position exposing the holes on the inner circumference of the gasket when liquid or air passes through the hole in the direction from the outer circumference to the inner circumference.
In one aspect of the subject invention, the gasket is constructed from elastomeric material.
In another aspect of the subject invention, the gasket and the flap are integrally fashioned as a singular unit, but can be separable components.
A product dispensing system is depicted in
In the embodiment depicted in
As mentioned, the base 14 is designed to securely receive the fluid reservoir 26. The walls 15 of the base 14 are constructed to form a concave region 20 at an upper end of the dispensing system 10. Structural components, not shown, receive and lock the reservoir 26 in place during use. A latch 30 is included for releasing the fluid reservoir when service is required.
Before installation into the base 14, the reservoir is fitted with a pump 51 (shown in
With continued reference to
In one embodiment, the batteries (not shown) may be housed in the body of the drip plate 38. Conductors (also not shown) may be routed from the battery cavity up to the motor located in the base 14. It follows that the conductors run to the motor through the spine 34. In other embodiments, electronic circuitry, e.g. circuit boards, used by the dispensing system 10 may also be housed in the base 14 or spine 34. It is expressly noted here that other configurations of the dispenser housing may be employed that do not include a spine 34 or drip plate 38. In these embodiments, the control circuitry as well as the batteries may be housed in the base 14. All such variations are to be construed as falling within the scope of coverage of the embodiments of the subject invention.
Still referencing
Other embodiments are considered where the dispensing system 10 is manually activated. A push-bar or lever (not shown in the figures), may be moveably connected to the base 14 of the dispensing system 10. In one particular embodiment, the push-bar may pivot to directly contact the actuating components of the pump 51. Alternatively, the push-bar may engage a linkage (or linkages) to actuate the pump 51. In operation, the user physically depresses the push-bar. Force from the user's hand is translated to actuate the pump 51. In any case, the need for a motor or other electrically powered actuator is eliminated, as well as the need for motion sensors.
With reference now to
With continued reference to
It is expressly noted here that the pump 51 may be integrally fashioned with the cap 50. However, alternative embodiments are contemplated where the pump 51 comprises a separate component that installs with the cap 50 onto the fluid reservoir 26. In either case, once securely installed, a fluid tight connection is made between the aperture of the fluid reservoir 26 and the pump/cap assembly.
With continued reference to
A gasket 90 is provided that inserts into the gap 80 formed between the lower extent 82 of the walls 31, also referred to herein as a rim 82, and the inner surface 84 of the cap 50. It will be readily seen that the gasket 90 has an annular configuration for filling the gap 80 described above. The gasket 90 may be constructed from elastomeric material and as such may flex to seal against the surfaces of the fluid reservoir 26 and the cap 50. In one embodiment, the gasket 90 may be constructed from polypropylene or silicone. However, any type of material may be used to form the gasket 90 as is consistent with its intended use as described herein. Notably, the gasket 90 may be sized so that its thickness slightly exceeds the thickness of the gap 80. In this manner, the gasket 90 is compressed when the cap 50 is secured to the fluid reservoir 26, which ensures a fluid tight seal between the gasket 90 and the walls 31 of the reservoir 26 and the inner surface 84 of the cap 50 respectively.
With reference to
The quantity and/or diameter of the holes 93 fashioned in the gasket 90 may vary as long as the combined flow-through area of the holes 93 is sufficient to allow air to quickly fill the reservoir area as fluid product is being dispensed. By “quickly filling the reservoir area” it is meant the combined area of the holes 93 is sufficiently large to allow air from the atmosphere to completely displace whatever quantity of fluid product has been meted out in a single dispense event before a subsequent dispense event occurs. In this way, negative vacuum pressure is prevented from accumulating inside the reservoir area 32 even in the event of rapid actuation of the dispensing system 10.
Still referencing
Referencing
With reference now to
With reference to
The dispensing system 10 may further include a control system (mentioned above) comprising one or more electronic circuits, not shown, for controlling the sequence of operation of the dispensing system 10. The electronic circuitry may reside on a printed circuit board and received in a suitable enclosure, not shown. Energy may be supply from the batteries to power the control system. In one embodiment, the digital electronic circuitry is included in the control system and functions to receive input signals from the electronic validation key 60 and onboard sensors 42. The digital electronic circuitry may also function to output signals used to control operation of the dispensing system 10, like for example operation of the motor, not shown.
During maintenance of the dispenser 10, service personnel may detach the existing fluid reservoir 26 from the base 14 and replace it with a new sanitary fluid reservoir. Once installed, the control system will check the signal received by the interrogator to ensure that the correct refill unit has been installed. Upon verification, the control system will enable the motor to actuate the pump 51 when activated by the user.
Having illustrated and described the principles of the dispensing system in one or more embodiments, it should be readily apparent to those skilled in the art that the invention can be modified in arrangement and detail without departing from such principles.
This patent application claims priority to provisional patent application Ser. No. 61/949,614, titled VENTING SYSTEM FOR DISPENSER RESERVOIR, filed on Mar. 7, 2014 which is incorporated herein by reference in its entirety.
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Number | Date | Country | |
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61949614 | Mar 2014 | US |