This Application claims the benefits of Provisional Application No. 60/723,377 filed on Oct. 4, 2005.
The invention relates to a Vero cell line that can be grown in serum-free and protein-free culture and in suspension culture in the absence of supporting materials for its adherence, and to production of viral vaccines using said cell line. More particularly, the present invention relates to establishment of a cell line that can be grown in suspension culture without need of the cells to be adhered to any supporting material. Furthermore, the present invention provides a process to obtain said Vero cell line and a process for producing viral vaccines with said cell line. The present invention further relates to virus obtainable by said process and vaccines formulated by said virus.
The invention resides in a Vero cell line that can be grown in protein-free culture and in suspension culture without a carrier, and to production of viral vaccines using said cell line. More particularly, the present invention relates to establishment of a cell line that can be grown without using fetal calf serum (FCS) and that can be grown in suspension culture without need of the cells to be adhered to any carrier, and a process for producing viral vaccines with said cell line. The present invention further relates to virus obtainable by said process and vaccines formulated by said virus.
For production of viral vaccines chicken eggs, mouse brains, primary cells or established cell lines are used in order to propagate the virus (Principles of Virology. Molecular Biology, pathogenesis and control, 2001). These conventional techniques have several problems:
1) The use of chicken eggs requires management of chicken breeding, management of fertilized eggs to be adjusted to a vaccine production schedule, and laborious procedures including extensive purification for completely removing components derived from egg proteins (Tree et al., 2001).
2) Cell lines; in general require the addition of fetal calf serum as a cell growth factor. Therefore, there is an associated risk of contamination with infection agents and prions and high-quality FCS is very expensive, a fact that adds a considerable cost to the vaccine.
Many developments have been accomplished to obtain Vero cell lines in suspension to obtain a virus for vaccine manufacturing (U.S. Pat. No. 4,664,912; U.S. Pat. No. 4,525,349: U.S. Pat. No. 5,719,05 1; Higher production of rabies virus in serum-free medium cell cultures on microcarriers. Frazzati-Gallina N M. J Biotechnol. 2001 Dec 14; 92(1):67-72; among other publications referred to and incorporated herein by this reference). However, these documents describe the use of carriers and microcarriers to obtain suspensions of anchorage-depending Vero cell lines. In the state of the art, it has never been reported a Vero cell line to obtain a virus for vaccine manufacturing, adapted to growing in suspension, in the absence of supporting materials for its adherence (carriers or microcarriers), adapted to growth in a culture medium free of fetal calf serum, and capable of growing also in a protein-free medium. On the other hand, there are references to Vero cell lines which may grow in suspensions forming cell aggregates (“The growth of Vero cells in suspension as cell-aggregates in serum-free media”. Cytotechnology. 1992; 10(2):169-74. Litwin J.). Litwin described a method to grow Vero cells in suspension as cell aggregates in serum free media. However, cell aggregates are difficult to infect with viruses and therefore are not adequate for vaccine production (US patent 2005153419-A). There are no reports of Vero cells that may grow as individual cells without forming aggregates in high density cultured.
In order to obviate the disadvantages of the prior art as stated above, this invention has now established a novel Vero cell line which can be grown without FCS, without protein and in suspension comprising isolated cells in the absence of cell aggregates. This cell line can be use in large scale production of vaccines in normal fermentation vessels in the absence of supporting materials for its adherence (without the need of any kind of cell carrier or microcarrier in the culture). The individual cells suspensions have known advantages over the aggregates suspension, for those skilled in the art, for example improves of efficiency in virus production systems that involve high density reactors. The present invention also established a process for producing a viral vaccine culturing Vero cells in suspension without FCS and then infecting the cells with the virus to be use in the vaccine production. The vaccine so produced is of low cost and high safety profile
The Vero cell line, subject matter of the present invention, useful for the production of viruses for vaccine formulation, is adapted to grow in suspension, in the absence of supporting materials for its adherence and in a culture free of fetal calf serum. Furthermore, this cell line is adapted to grow in a protein-free culture. This cell line also is adapted to grow in a suspension as isolated cells, in the absence of cell aggregates. Specifically, this cell line is deposited with the German Collection of Microorganisms and Cell Cultures (DSMZ, Braunschweig, Germany) under the name of sVero p66 and whose name assigned by the International Deposit Authority is DSM ACC2791.
The procedure for obtaining said Vero cell line adapted to grow in suspension, in the absence of supporting materials for its adherence and in a culture free of fetal calf serum and free of proteins, another subject matter of this invention, comprises the following steps:
In another preferred embodiment of this invention, it is disclosed a procedure to obtain a virus for vaccine formulation, another purpose of this invention, comprising the following steps:
In preferred embodiments of this invention, said virus is selected from the group consisting of the human immunodeficiency virus, such as HIV-1 and HIV-2; polio virus; hepatitis A virus, human coxsackie virus; rhinovirus; echovirus; equine encephalitis virus; rubella virus, dengue viruses, encephalitis virus, yellow fever virus, coronavirus, vesicular stomatitis virus, rabies virus, ebola virus, parainfluenza virus, mumps virus, measles virus, respiratory syncytial virus, influenza virus, Hantaan virus, bunga virus, hemorrhagic fever virus, reovirus, rotavirus, parvoviruses, papilloma virus, polyoma virus, adenovirus, herpes simplex virus (HSV) 1 and 2, varicella zoster virus, cytomegalovirus (CMV), smallpox virus, vaccinia virus, pox viruses, African swine fever virus and the unclassified agent of delta hepatitis, and the agents of non-A, non-B hepatitis. Preferably said virus is selected from the group consisting of polio virus, rabies virus, yellow fever virus, hepatitis A virus and influenza virus.
In other preferred embodiments of this invention, the viruses are the viruses and viral antigenes, also subject matter of the present invention, that can be obtained by the procedure previously described herein.
Subject matter of this invention are also the vaccines formulated with the viruses that can be obtained by the procedure disclosed in this invention.
The Vero cell line, subject matter of the present invention, useful for the production of viruses for vaccine formulation, is adapted to grow in suspension, in the absence of supporting materials for its adherence and in a culture free of fetal calf serum. Furthermore, this cell line is adapted to grow in a protein-free culture. This cell line also is adapted to grow in a suspension as isolated cells, in the absence of cell aggregates. Specifically, this cell line is deposited with the German Collection of Microorganisms and Cell Cultures (DSMZ, Braunschweig, Germany) under the name of sVero p66 and whose name assigned by the International Deposit Authority is DSM ACC2791.
The procedure for obtaining said Vero cell line adapted to grow in suspension, in the absence of supporting materials for its adherence and in a culture free of fetal calf serum and free of proteins comprises the following steps:
Additionally, there was not difference in the cellular response (as measured by viability and doubling time) to growth in medium with low concentrations of proteins and growth factors and growth in medium with no proteins (protein free media).
The Vero E6 AGS cell line has been deposited with the German Collection of Microorganisms and Cell Cultures (DSMZ, Braunschweig, Germany) under the name sVero p66 and whose number, assigned by the International Deposit Authority, is DSM ACC2791.
Suspension Culture and Infection
Cells are maintained in suspension in 30 to 1,000 ml cultures in 50 to 1,500 ml glass spinner flasks (Techne, UK) agitated at 50-80 rpm in a 5% CO.sub.2 incubator at 33-37.degree. C. During cell maintenance, cultures are kept in exponential phase by diluting cells approximately every second day in order to maintain cell densities between 1.times.10.sup.5 cells/ml and 12.times.10.sup.5 cells/ml. For infection experiments, exponentially growing cells are centrifuged and resuspended in fresh culture media at a cell density of 1.times. 10.sup.6 cells/ml.
Infection is initiated by adding concentrated viruses to the cultures at a multiplicity of infection (M.O.I.) of 0.001 to 10. A 500-1,500 mu.l cell suspension aliquot is transferred in sterile tubes at different times post infection. The different aliquots were stored at −80.degree.C. for further analyses. Viral particles are recovered from the frozen total-suspension samples by 3 freeze-thaw cycles.
According to the present invention cells grow individually in suspension and are well infected by different virus producing a good yield of the antigenic viral particles adequate for vaccine production.
The viruses that may be produced by application of the present invention are selected from the group consisting of the human immunodeficiency virus, such as HIV-1 and HIV-2; polio virus; hepatitis A virus, human coxsackie virus; rhinovirus; echovirus; equine encephalitis virus; rubella virus, dengue viruses, encephalitis virus, yellow fever virus, coronavirus, vesicular stomatitis virus, rabies virus, ebola virus, parainfluenza virus, mumps virus, measles virus, respiratory syncytial virus, influenza virus, Hantaan virus, bunga virus, hemorrhagic fever virus, reovirus, rotavirus, parvoviruses, papilloma virus, polyoma virus, adenovirus, herpes simplex virus (HSV) 1 and 2, varicella zoster virus, cytomegalovirus (CMV), smallpox virus, vaccinia virus, pox viruses, African swine fever virus and the unclassified agent of delta hepatitis, and the agents of non-A, non-B hepatitis. Preferably the polio virus, the rabies virus, the yellow fever virus, hepatitis A virus and the influenza virus.
The viruses that can be obtained according to the present invention are useful for vaccine formulation using methods known by those skilled in the art of vaccine formulation. Said viruses or the viral antigens are concentrated and purified using methods known in the art such as centrifugation and chromatography. The vaccines that can be obtain by the present invention comprise said viruses or viral antigens, at least one diluent and, optionally, adjuvants, excipients and chemotherapeutic agents known in the art. If necessary, said viruses will undergo an attenuation or inactivation process.
The present invention will now be described in more details through the following application examples showing preferred forms to practice this invention. However, said examples are provided for illustration purposes only, to better understand the present invention, and do not intend to limit the scope of the present invention.
More specifically, the Vero cell line of the present invention was prepared using the following procedures:
Vero cells from the line Vero E6 (passage 26, Banco Argentino de Células) were used as the starting material. Cells were cultured in a monolayer in a 25 cm.sup.2 culture flask containing MEM (GIBCO BRL, USA) medium supplemented with 10% FCS. Incubation was at 37° C. in a 5% CO2 atmosphere. After sufficient expansion of the cells, the cells were then cultured in the above medium containing 20% serum-free medium and subcultured upon confirming no abnormality in cells. After subculture and sufficient expansion of the cells, the culture medium was replaced with medium containing 40% serum-free medium and sub-cultured upon confirming no abnormality in cells. The procedure was repeated until the content of serum-free medium was 80% (2% FCS). At this point cells were trypsinated and inoculated (2.5.times.10.sup.5 cells/ml) in a spinner flask (Techne, UK) containing the same medium. Agitation was at 50 rpm and incubation was at 37° C. in a 5% CO2 atmosphere. The cells were transfer to fresh medium according to the evolution of the pH of the culture. After 90 days of the initiation of the adaptation procedure, cells were seeded in a medium containing half a volume of MEM supplemented with 0.2% FCS and half a volume of ExCell™ 302 CHO serum-free (JRH Biosciences, USA) medium supplemented with 2 mM glutamine. Duplication period in this medium was about 24 hs and viability 98-100% a week after transfer. Cells were grouped in clusters of less than ten cells when the cell concentration was superior to 1.5.times.10.sup.6 cells/ml. At this point, the half volume of MEM was replaced with the protein free SMIF-6 medium (GIBCO BRL, USA). After this, the proportion of ExCell™ 302 CHO serum-free medium was diminished and 120 days after the initiation of the adaptation procedure, Vero cells (Vero E6) were growing in suspension in 100% protein free SMIF-6 medium. These cells were named “Vero E6 AGS” for Vero E6 adapted to grow in suspension as isolated cells without cells aggregates, without carriers.
For storage, Vero E6 AGS cells in exponential growth period were centrifuge at 1000 rpm and the cell pellet suspended in a solution containing 45% SMIF-6 conditioned medium, 45% fresh SMIF-6 medium and 10% dimethylsulfoxide (DMSO). This cell suspension was fractionated in cryotubes containing 1 ml of the suspension each and freeze in steps: 1 h at 4° C., 1 ml at −20° C. in nitrogen atmosphere and finally in liquid nitrogen at −196° C.
Susceptibility of Vero E6 AGS Cells to Viral Infection
The susceptibility of Vero E6 AGS cells to viral infection was assayed using the vesicular stomatitis virus (VSV, Indiana strain: ATCC VR-1238). Titration of the virus was performed using Vero E6 cells (passage 31). For this, 4.0.times.10.sup.4 cells were seeded in each well of a 96 wells titration plate (GREINER, GERMANY). After 3 hs of incubation at 37° C. in a 5% CO2 atmosphere, cells were infected with different amounts of a viral suspension. After 24 hs viral titer was estimated as the maximal viral dilution with capacity to produce cytopathic in 100% of the cells.
For virus production, 3.2 times.10.sup .5 Vero E6 AGS cells were seeded in a spinner flask containing SMIF-6 medium and infected with 0.01 cytopathic units/ml of the viral suspension. Table 1 shows that after 48 hours all the cells have been killed by the virus. Viral titer in the supernatant was 1 cytoathic unit/ml. This result indicates that in average Vero E6 AGS cells are able to amplify 100 times the seeded virus in the conditions here given as an example.
The relationship between cell density and viral production was studied using the Vero E6 AGS cell line and the VSV virus. For this, Vero E6 AGS were grown in suspension until density 0.75.times.10.sup.6 or 5.00.times.10.sup.6 cells/ml and infected with VSV virus at a multiplicity of infection (M.O.I.) of 0.1.
Culture medium: SMIF 6
Additives: FCS 2%
Culture condition: 37° C., 5% CO2
Rotation of spinner: 50 rpm
Cellular density at the beginning of culture: about 1.times.10.sup.5 cells/ml
Virus: VSV
MOI: 0.1
Samples were taken 20 hs after infection and viral titer was measured in accordance with a plaque counting method.
The sample dilution that produces cytopathic effect in 50% of the inoculated cultures, contains 1 Tissue Culture Infection Dose 50% (TCID50). The determination of this value was in accordance with the Reed-Muench procedure (Reed and Muench, 1938).
Table.2 shows that the viral titers rose in an approximately proportional form to the cell density.
Vero E6 AGS was used to propagate Herpes Simplex (HSV):
Culture conditions were as follows:
Cellular density at infection: 2.0.times.10.sup.5
MOI: 0.002
Culture scale: 100 ml spinner flask
Culture medium: SMIF 6 and SMIF 6/FCS 2%
Rotation of spinner: 50 rpm
Culture conditions: 37° C., 5% CO2
Duration of culture: 2 days
Table.3. shows that the HSV virus, a DNA virus, was produced using Vero E6 AGS in suspension in the absence of microcarriers and in a protein-free culture medium. It was observed a suspension of isolated individual cells without cell aggregates. It is also observed that the viral titration is slightly higher in the experiment conducted in the absence of FCS.
Vero E6 AGS was used to propagate Poliovirus (OPV type I Sabin strain).
Culture conditions were as follows:
Cellular density at infection: 3.0.times. 10.sup.5
MOI: 1
Culture scale: 100 ml spinner flask
Culture medium: SMIF 6 and SMIF 6/FCS 2%
Rotation of spinner: 50 rpm
Culture conditions: 34° C., 5% CO2
Duration of culture: 1 day
Table.4 shows that the Polio virus (OPV type I Sabin strain), a RNA virus, was produced using Vero E6 AGS in suspension in the absence of microcarriers and in a protein-free culture medium. It was observed a suspension of isolated individual cells without cell aggregates. It is also observed that the viral titration is slightly higher in the experiment conducted in the absence of FCS.
Patent Documents
Papers
Number | Date | Country | |
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60723377 | Oct 2005 | US |