Versatile dehumidification process and apparatus

Abstract
A process and apparatus for dehumidifying a gas stream is provided. The process includes steps of: a) providing a semi-permeable wall having an osmotic membrane with a plurality of pores at least some of which are operably sized to permit capillary condensation, a first side, and a second side; b) placing an osmotic fluid in a compartment formed in part by the semi-permeable wall, wherein the second side of the osmotic membrane is exposed to the osmotic fluid; c) exposing the first side of the osmotic membrane to the gas stream to be dehumidified; and d) maintaining a sufficiently high water concentration gradient across the osmotic membrane during the dehumidification process to result in a flux of water through the osmotic membrane. The apparatus includes at least one semi-permeable osmotic wall, at least one gas stream compartment formed in part by the osmotic wall, and at least one osmotic fluid compartment formed in part by the osmotic wall. Each semi-permeable osmotic wall has an osmotic membrane with a first side and a second side. The first side of each osmotic membrane is exposed to the gas stream compartment, and the second side of each osmotic membrane is exposed to the osmotic fluid compartment.
Description

BRIEF DESCRIPTION OF DRAWINGS


FIG. 1 is a schematic view of an air conditioning system incorporating features of an embodiment of the present invention.



FIG. 2 is a schematic view of an air conditioning system incorporating features of an embodiment of the present invention.



FIG. 3 is a schematic exploded view of an apparatus constructed in accordance with the teachings of the present invention.





BEST MODE FOR CARRYING OUT THE INVENTION


FIGS. 1 and 2 schematically depict an air conditioning system 100 for conditioning the gas (e.g., air) within an enclosed space 102. The system 100 includes dehumidification apparatus 104 (represented by the components within the dotted line) and cooling apparatus 106. The dehumidification apparatus includes a dehumidifier 108 and an evaporator 110. In this embodiment the evaporator includes an auxiliary heater 112. The dehumidifier 108 is schematically depicted as an enclosure 114 divided into an airflow compartment 116 and an osmotic fluid compartment 118. The compartment 118 contains an osmotic fluid, which is water with a solute dissolved therein. The compartments 116, 118 are separated by a semi-permeable osmotic wall 120 comprising an osmotic membrane 126 as will be described below.


Before providing a more detailed description of the properties and characteristics of the semi-permeable osmotic wall and osmotic fluid, and the interrelationships between them, it is helpful to first have a general understanding of the overall operation of the air conditioning system 100 within which they are incorporated.


The system 100 typically operates as follows: A fan 128 or other suitable airflow generator pulls humid outside air represented by the arrow 130, into an inlet duct 132 and blows it into and through the airflow compartment 116. A valve 134 within the duct 132 may direct all, some or none of that air around the dehumidifier through a bypass duct 136, depending upon dehumidification requirements. In this schematic representation, the valve 134 is controlled based upon a signal from a sensor 135 which measures the humidity of the air stream as it leaves the dehumidifier 108.


As the air passes through the compartment 116, water vapor in the air condenses into liquid form within the pores of the osmotic membrane 126. The water subsequently travels through the osmotic membrane 126 into the osmotic fluid within the compartment 118. The air, now lower in humidity, leaves the air flow compartment 116 through a duct 139 and is directed into the cooling apparatus 106, which may be of any desired type. The cooling apparatus 106 cools the air, if necessary or desired, and exhausts it via a duct 141 into the enclosed space 102 being conditioned, as depicted by the arrow 137. Part of that cooled and dehumidified air may be recirculated through the dehumidifier and cooling apparatus, such as by returning a portion of it, via a duct 138, to the inlet duct 132, to be mixed with incoming outside air 130. A valve 140, or the like, controls the amount of air recirculated, and may be responsive to any number of parameters, such as the humidity and/or temperature of either or both the outside air 130 and air within the space 102. Although not shown in FIG. 1, the conditioned air within the space 102 may also be recirculated through only the cooling apparatus if dehumidification is not needed.


Further regarding operation of the system 100, the osmotic solution leaves the compartment 118 via a duct 142, passes through the evaporator 110, and is returned to the compartment 118 via a duct 144. As stated above, an evaporator 110 is an example of a means for regenerating the osmotic fluid, and the present invention is not limited to use with an evaporator 110. In the evaporator 110, water within the osmotic fluid evaporates into the atmosphere at a rate selected to maintain a desired water concentration within the osmotic fluid in the compartment 118. As shown in FIG. 1, an auxiliary heater 112 and a pump 146 within the duct 142 can be used to affect the rate of evaporation. Their operation is controlled by a signal from a sensor 148 that monitors the water concentration of the osmotic fluid within the compartment 118. The auxiliary heat needed to vaporize water in the evaporator 110 may be the waste heat from the cooling apparatus 106, although this heat transfer is not shown in FIG. 1.


An alternate method for maintaining the proper water concentration in the osmotic fluid is to direct the osmotic fluid from the compartment 118 into a large surface area overflow pan exposed to the outside air. Fresh osmotic fluid with an appropriate water concentration would be pumped into the compartment, as needed.


The semi-permeable osmotic wall 120 typically includes a macroporous structure 149 that provides support to the osmotic membrane 126. The macroporous structure 149 may comprise the same material as the osmotic membrane 126, a different material, or some combination thereof. The macroporous structure 149 may be disposed on one or both sides of the osmotic membrane 126, or be integral with the osmotic membrane 126. The macroporous structure 149 is typically porous, having cells, pores, or the like that permits water vapor to access the first side of the osmotic membrane 126 and/or osmotic fluid to access the second side of the osmotic membrane 126, depending on the particular macroporous structure 149 used and its position relative to the osmotic membrane 126. FIG. 1 schematically shows the macroporous structure on the second side of the osmotic membrane 126 for illustrative purposes.


The osmotic membrane 126 is a hydrophilic membrane having a thickness typically in the range of between about five (5) nanometers and one hundred (100) nanometers. The thinner the membrane 126, the greater the water flux through the membrane 126 and into the osmotic fluid, since flux across the osmotic membrane 126 is inversely proportional to the thickness of the osmotic membrane 126. Due to the large Gibbs Free Energy drive across the osmotic membrane 126 exerted by the osmotic fluid, the pore morphology of the osmotic membrane 126 allows water transfer through the osmotic membrane 126 and into the osmotic fluid compartment 118. That is because the water condensed in the pores of the osmotic membrane 126 is water in the pure liquid state, and the osmotic fluid is chosen to have a high concentration of solute. The osmotic fluid exerts a type of osmotic “pressure” on the condensed pure water. The magnitude of the osmotic pressure is described by the Van't Hoff equation, while the osmotic pressure gradient is in direct proportion to this magnitude and indirectly proportional to the thickness of the osmotic membrane 126.


The preferred pore size for the osmotic membrane 126 will depend upon the nature of the solute used in the osmotic fluid. As mentioned above, the pores should not be so large that the hydrated solute molecules can pass through them or enter and block the pores. Pore diameters (i.e., separation distances between membrane internal surfaces) on the order of about ten to twenty Angstroms (10-20 Å) would be acceptable for use with most osmotic fluids. If a salt solution is used as the osmotic fluid, pore diameters of between about five to ten Angstrom (5-10 Å) are preferred. The water flux across the osmotic membrane 126 is a function of the membrane's permeability and the water concentration difference across the osmotic membrane 126. Flux equals the product of permeability, cross sectional area, and concentration difference across the membrane 126. The permeability is inversely proportional to the membrane 126 thickness.


The osmotic membrane 126 of the present invention is preferably made from synthetic materials, including, but not limited to synthetic polymers. Cellulose acetate and polyamide are examples of acceptable synthetic polymers.


The dehumidifier 108, and more specifically the osmotic wall 120, the airflow compartment 116, and the osmotic fluid compartment 118, can assume a variety of different configurations. As shown schematically in FIG. 1, the osmotic wall 120 may be disposed within a box-like enclosure, separating the airflow compartment 116 and the osmotic fluid compartment 118. An alternative arrangement schematically shown in FIG. 2 includes an array of osmotic walls 120 in the form of cylindrical tubes 121, wherein humid air 130 flows around and between the tubes 121 and osmotic fluid flows through the tubes 121. Alternatively, the humid air may flow through the tubes 121 and the osmotic fluid may be disposed outside the tubes. Further alternative arrangements include flexible planar osmotic walls, flexible osmotic walls folded into configurations (e.g., non-random arrangements such as bellows and corrugations, or a randomly folded bunch-type arrangement) that increase the surface area of the osmotic wall extending between the airflow compartment 116 and the osmotic fluid compartment 118. The embodiment shown in FIG. 1, for example, includes a planar osmotic wall having a particular surface area. Additional osmotic wall surface area can be provided in the embodiment of FIG. 1 by utilizing an osmotic wall having a folded configuration rather than the planar configuration shown. The increased surface area of the folded configuration can permit a greater flow through the osmotic wall in a given time period. As stated above, such flexible arrangements may provide considerable utility in applications such as the clothing of hikers and of physicians in an operating room, and the bed linen of people who sleep in a humid environment. In still further alternative arrangements, the osmotic wall 120 may be molded to the contour of a boundary of a volume to be dehumidified, with an osmotic fluid contained in a space adjacent to it.


An osmotic fluid having solute molecules that: 1) do not permeate the osmotic membrane 126 in a dehydrated and/or a hydrated state; 2) have high solubility in water; and 3) do not degrade the osmotic membrane 126, is an example of an acceptable osmotic fluid. Osmotic fluids may be either ionic solutions or nonionic solutions. Nonaqueous solutions may also be used. Examples of osmotic fluids are lithium and magnesium salt solutions and phosphate salt solutions, although other salts may be used. Examples of two non-aqueous osmotic fluid solutions are glycerol and ethylene glycol.


In the foregoing description, methods are described for maintaining a high water concentration gradient across the osmotic membrane 126 that involve either evaporating excess water or to adding fresh osmotic fluid to the osmotic fluid compartment 118. In a further embodiment the osmotic fluid intentionally includes solute in excess of the saturation limit. Thus, initially, solute crystals will be present in the osmotic fluid. As water passes through the osmotic membrane 126 and into the osmotic fluid, more solute will dissolve, due to the presence of the additional water; and thus the concentration of solute in solution will remain at the highest level, i.e., saturation. Eventually, when all the undissolved solute crystals dissolve and even more water enters the osmotic fluid, the concentration of solute will gradually decrease and the osmotic driving force will decrease, thereby reducing the amount of water transported through the osmotic membrane 126. At this point, the water must be removed and the osmotic solution reconcentrated.


Examples of commercially available materials that can be used to form the osmotic membrane 126 include “Polyamide RO AK Membrane” and “Thin Film NF HL Membrane” both of which are manufactured by GE Osmonics, and marketed by Sterlitech Corporation of Kent, Wash., U.S.A. for purification of brackish water by reverse osmosis. Other commercially available materials that can be used to form the osmotic membrane 126 include “X-Pack” and “Expedition” marketed by Hydration Technologies, Inc. of Albany, Oreg., U.S.A. for purification of water by forward osmosis.


Now referring to FIG. 3, to illustrate the dehumidification process of the present invention, the internal volume 201 of a 100 ml vessel 200 was filled with an osmotic solution comprising saturated aqueous solution of lithium chloride. A number of different osmotic walls 120, each approximately five centimeters (5 cm) in diameter, were individually disposed between the top lip 203 of the vessel and a compartment 204 open to the air on top of the top lip 203. A tube 205 extending from the vessel 200 is used to measure the rate of increase of water to the vessel 200. Humid air at relative humidity between about 70% and 90% was blown over the top of the vessel 200 and the change in liquid level in the tube 205 was measured as a function of time for each wall 120. The osmotic fluid was mixed with the incoming water using a magnetic mixer at the bottom of the vessel 200. The results are indicated in the table below:













OSMOTIC MEMBRANE
WATER FLUX (liters/square meter-hour)







Polyamide RO AK
0.28


Thin Film NF HL
0.30


X-Pack
0.60


Expedition
0.80









From these experiments it was apparent that capillary condensation occurs in regions of small pore size in each semi-permeable osmotic wall 120, and that water traveled across the thickness of the osmotic wall 120 likely via water bridges formed across the thickness of the wall 120. Each osmotic wall 120 maintained a high water concentration gradient by not allowing significant permeation of the osmotic fluid in the direction of the humid air, thereby resulting in water being driven through the osmotic wall 120 and into the osmotic fluid. It is believed that the various osmotic walls 120 exhibited different water fluxes because of their different thicknesses and permeabilities. These characteristics would influence the water bridges linking the liquid traveling across the walls 120 and into the osmotic fluid, and therefore the water flux rate.


Although the invention has been described and illustrated with respect to the exemplary embodiments thereof, it should be understood by those skilled in the art that the foregoing and various other changes, omissions and additions may be made without departing from the spirit and scope of the invention.

Claims
  • 1. A process for dehumidifying a gas stream, comprising the steps of: providing a semi-permeable wall having an osmotic membrane with a plurality of pores, some of which are small enough to permit capillary condensation, a first side, and a second side;placing an osmotic fluid in a compartment formed in part by the semi-permeable wall, wherein the second side of the osmotic membrane is exposed to the osmotic fluid;exposing the first side of the osmotic membrane to the gas stream to be dehumidified; andmaintaining a sufficiently high water concentration gradient across the osmotic membrane during the dehumidification process to result in a flux of water through the osmotic membrane.
  • 2. The process of claim 1, wherein the osmotic layer is provided with a thickness that extends between the first and second sides, and the thickness is such that water bridges extend in a direction from the first side toward the second side during the dehumidification process.
  • 3. The process of claim 2, wherein the thickness of the osmotic layer is between about five nanometers and one hundred nanometers.
  • 4. The process of claim 1, wherein the semi-permeable wall is flexible.
  • 5. The process of claim 4, wherein the semi-permeable wall includes a folded configuration.
  • 6. The process of claim 5, wherein the folded configuration includes a plurality of corrugations.
  • 7. The process of claim 1, wherein the semi-permeable wall forms a plurality of tubes, wherein the osmotic fluid is disposed inside the tubes.
  • 8. The process of claim 1, wherein the semi-permeable wall forms a plurality of tubes, wherein the osmotic fluid is disposed outside the tubes.
  • 9. The process of claim 1, further comprising the step of regenerating the osmotic fluid to maintain a high concentration of solute in the osmotic fluid.
  • 10. The process of claim 9, wherein the step of regenerating the osmotic fluid includes the step of evaporating excess water from the osmotic fluid.
  • 11. The process of claim 9, wherein the step of regenerating the osmotic fluid includes the step of adding solute to the osmotic fluid.
  • 12. The process of claim 1, wherein the osmotic fluid includes a solute in excess of a saturation limit of the solute within the osmotic fluid.
  • 13. An apparatus for dehumidification, comprising: at least one semi-permeable osmotic wall, having an osmotic membrane with some pores small enough to permit capillary condensation, a first side and a second side;at least one gas stream compartment formed in part by the osmotic wall, wherein the first side of each osmotic membrane is exposed to the gas stream compartment; andat least one osmotic fluid compartment formed in part by the osmotic wall, wherein the second side of each osmotic membrane is exposed to the osmotic fluid compartment.
  • 14. The apparatus of claim 13, further comprising an osmotic fluid disposed in at least one osmotic fluid compartment and in contact with the second side of the osmotic membrane layer.
  • 15. The apparatus of claim 14, wherein the osmotic fluid includes a solute in excess of a saturation limit of the solute within the osmotic fluid.
  • 16. The apparatus of claim 13, wherein the at least one osmotic wall has a folded configuration.
  • 17. The apparatus of claim 13, wherein the osmotic layer is provided with a thickness that extends between the first and second sides, and the thickness is such that water bridges extend in a direction from the first side toward the second side during the dehumidification process.
  • 18. The apparatus of claim 17, wherein the thickness of the osmotic layer is between about five nanometers and one hundred nanometers.
  • 19. The apparatus of claim 13, wherein the semi-permeable osmotic wall is flexible.
  • 20. The apparatus of claim 13, further comprising an osmotic fluid regenerator.
  • 21. A process for dehumidifying a gas stream, comprising the steps of: providing a semi-permeable wall having an osmotic membrane with a plurality of pores, some of which are small enough to permit capillary condensation;placing an osmotic fluid in a compartment formed in part by the semi-permeable wall;utilizing the osmotic membrane to prevent osmotic fluid from passing through the semi-permeable wall;removing water vapor from the gas stream by capillary condensation within the osmotic membrane; andmaintaining a sufficiently high water concentration gradient across the osmotic membrane during the dehumidification process to result in a flux of water through the osmotic membrane.
  • 22. An apparatus for dehumidification, comprising: at least one semi-permeable osmotic wall, having an osmotic membrane with some pores small enough to permit capillary condensation;at least one gas stream compartment formed in part by the osmotic wall;at least one osmotic fluid compartment formed in part by the osmotic wall; andan osmotic fluid disposed within the osmotic fluid compartment, which osmotic fluid has a solute concentration great enough to create a water concentration gradient across the osmotic membrane great enough to create a flux of water through the osmotic membrane;wherein the osmotic membrane is operable to maintain substantially all of the osmotic fluid within the osmotic fluid compartment, and to condense water vapor contained within gas disposed within the gas stream compartment.