Not Applicable.
Not Applicable.
The drawings constitute a part of this specification and include exemplary embodiments of the versatile pizza oven, which may be embodied in various forms. It is to be understood that in some instances, various aspects of the invention may be shown exaggerated or enlarged to facilitate an understanding of the invention. Therefore the drawings may not be to scale.
Pizza ovens have been around for centuries. The traditional pizza oven is well known in the art. Typically, they are large, cumbersome cooking devices made of refractive materials that are capable of reaching and maintaining high temperatures that can cook pizzas in minutes. Because of their size and cost, pizza ovens are usually found in commercial establishments. However, with the growing trend of residential outdoor kitchens, market demands have recently led to the creation and sale of smaller pizza ovens designed to be a cornerstone of an outdoor kitchen.
The residential pizza oven available today is truly a miniaturized version of centuries old technology; it is not a reimagined cooking tool that meets all of the demands of its target audience. Like its larger cousin, the residential pizza oven is capable of achieving the high temperatures necessary to cook pizza; however, while it does this one task well, that is generally the extent of its utility. It is not capable of providing a gamut of services that consumers expect from their outdoor kitchen appliances.
It is generally known in the industry that the desire to have a great outdoor kitchen faces practical limitations—particularly in terms of space and expense. As population turns more urban, yards are shrinking. Likewise, the expense of an outdoor kitchen is a true luxury, causing enthusiasts to shop around to obtain more “bang” for their “buck.” To balance cost and space, consumers have turned to versatile cooking apparatuses that can provide multiple cooking experiences while taking up a single spot in their outdoor kitchens. For example, the kamado, while also based on centuries old technology, has resurged in popularity due to its versatility. This one cooking apparatus can grill, roast, or smoke, making it a popular item despite its generally high price. Pizza ovens are likewise expensive and take up more room than a kamado; yet, those available on the market today are not nearly as versatile as the kamado. To this day, an easy to use pizza oven apparatus that not only can controllably obtain the high temperatures desired to cook pizza, but also is capable of maintaining low temperatures over a long period of time necessary to smoke meats or bake foods other than pizza, which cannot be cooked at high temperatures does not exists. In alternate embodiments, the concept of the current invention can be made into a modular retrofit kit which can be coupled to an existing cooking device, such as a grill or griddle, to transform it into a more versatile cooking apparatus.
The instant invention seeks to meet the demands of the market by introducing novel concepts and components into a cooking chamber, such as a heat distribution plate inapposite to traditional pizza ovens, a controllable fuel burning heat source, and a grease/crumb chute that will accommodate numerous cooking styles in a single component.
The subject matter of the present invention is described with specificity herein to meet statutory requirements. However, the description itself is not intended to necessarily limit the scope of claims. Rather, the claimed subject matter might be embodied in other ways to include different steps or combinations of steps similar to the ones described in this document, in conjunction with other present or future technologies.
An exemplary embodiment of a cooking apparatus is provided herein comprising, generally, an insulated fire chamber assembly comprising at least a plurality of contiguous outer walls, an opening, and at least one vent; a cooking chamber defined within the fire chamber with a cooking block upon which food is heated; a heat element capable of controllably heating the cooking chamber; a curvilinear heat shield located above the cooking block that defines the upper portion of the cooking chamber; a temperature control unit; a grease and crumb chute in operational proximity to the cooking block that is separated from the heat element which depends from the cooking chamber and leads to a grease and crumb tray (drip tray) also located at least partially beneath the cooking block; and a temperature gage such as a thermometer. In another embodiment, the heating element is removed entirely and the alternative heat source for the oven comprises an existing griddle or grill onto which the cooking apparatus is affixed, preferably removably thereto.
Turning first to
Access aperture 2 is formed in front wall 1 to allow the user to access the contents of the cooking chamber so as to introduce and/or remove food from the chamber as appropriate. As depicted, the aperture is a rectangular shape to allow for multiple types of foods to be introduced, such as pizza which is generally elongated. It is possible that some embodiments would utilize various shaped access apertures such as arch-shaped or rectangular opening. Aperture 2 leads to a landing 2a and heat plate 11 as would be recognized in the art. In most cooking applications and for safety reasons, it may not be desirable to leave the aperture open while using the oven. To solve this issue, one or more door members are operationally installed at the aperture that can be opened or closed. It is preferred that the door members be installed via hinge units about which the door members can be manipulated to move from an open position (wherein the aperture is exposed) to a closed position (wherein the aperture is substantially sealed). In various embodiments, a single door member can be installed that is capable of sealing the aperture. In such an embodiment, the door is generally attached via a horizontal hinge that runs across the bottom of the aperture. As depicted, two swinging door members 3 are used to operationally open and seal the aperture. These door members may be of solid construction or may employ insulated viewing windows.
It is preferred that the door member be able to substantially seal the aperture when in the closed position. To assist in this endeavor, seals may be installed at or near the edge of the door member. Those with skill in the art would recognize that various forms and types of gaskets, rubber seals, or tongue and groove means can be used to provide the desired seal. Additionally, the door members are ideally fitted with handles for ease of manipulation. In a preferred embodiment, the handles are insulated or connected through an insulated barrier such as silicon padding to reduce heat transfer to the handles. In another embodiment, the handles have a grip component that is vacuum sealed to prevent heat transfer to the component.
The base of the exterior shell is generally a substantially flat plate. In various embodiments, the base may be adapted to allow for installation into an outdoor kitchen, a cart, or other external casing such as an insulated sleeve Opposite the base is the top hood of the pizza oven which generally comprises tapered or angled walls extending inwards and upwards from the rear and side walls and a center hood plate that bridges the expanse between these tapered sections. The angled walls assist in directing heat upwards towards the heat vent to allow heat to diffuse out of the oven to ambient.
The vent components of the pizza oven can be designed in numerous ways. As depicted, the pizza oven comprises a rear burner 16, and the vents to be located in the front of the unit to force the heat to pass entirely through the cooking chamber before venting to atmosphere. Turning to
The cooking chamber, the heat element, the heat guide component, and the drip tray are located within the exterior shell. For illustrative purposes only, the discussion of the instant embodiment is broken into two main zones separated by the heat plate 11. The top zone defines the cooking chamber into which food will be inserted for cooking through the pizza oven door as described herein. The heat guide plate is part of the cooking chamber. The lower zone below the heat plate is the fire box and contains the heat element and the drip tray. In another embodiment, the lower zone is modified so that it no longer contains a separate heat element, but is otherwise unchanged. Heat is generated in the fire box by the heat element and moves to the cooking chamber where it contacts and is directed by the heat guide plate. In another embodiment, as explained herein, heat may be generated by an existing grill or griddle and that heat moves into the cooking chamber where it contacts and is directed by the heat guide plate.
The cooking chamber is the area defined between the top side of the heat plate 11 and the heat guide component 9. The heat plate 11 is a thermal radiating material upon which food is placed for cooking. In a preferred embodiment, the heat plate 11 is a stainless steel plate; however, other materials such as ceramics can be used. The stainless steel plate heats more quickly and evenly than traditional ceramics used as pizza stones. The plate is positioned within the pizza oven unit such that it is accessible through the access aperture 2. As depicted, heat plate 11 rests on brackets or ledges 15 formed in the side walls 5a,b. The heat plate extends substantially from one side wall 5a to the opposing side wall 5b; however, the heat plate 11 does not extend from the interior side of front wall 1 to rear wall 3 in the exemplary embodiment. As depicted best in
The firebox is defined below the heat plate 11.
Flame or heat element 16 is a gas burner located substantially in the rear of the fire box. In a preferred embodiment, the flame element is controlled by a gas control switch located in the front exterior of the pizza oven. Gas control mechanisms for fuel burners are well known in the industry. It is possible that some embodiments would employ self-adjusting controls to maintain certain temperature ranges. Likewise, it is preferred that the flame or heat element 16 be ignitable by an igniter 16a operationally located adjacent to the burner. In the preferred embodiment, the igniter is also capable of being externally controlled. In a related embodiment, a thermometer, temperature probe, or other temperature indicator is placed within the cooking chamber that is in communication with a display indicator external to the pizza unit so that the user can determine the cooking temperature and adjust the gas control accordingly. In another embodiment, the flame or heat element is removed and the apparatus appropriately modified so that a grill or griddle may be used as the heat source for the apparatus.
The depicted heat guide 9 is a solid plate. To allow heat to ultimately leave the pizza oven, the heat guide 9 does not contact the front wall 1. Instead, another gap is left between the heat guide 9 and front wall 1 to form a flu vent. The heat circulating the system will eventually enter into the flu vent and escape through one or more vent components 10. Upon exiting the vent components 10, the heat will be directed backwards, away from the user by fin 7.
In typical pizza cooking applications, grease is not a problem as the crust of the pizza prevents the grease from contacting the cooking surface or any flame. However, a major goal of the instant invention is to provide a single cooking apparatus that is capable of multiple cooking applications such as grilling or smoking meats and other foods or being used as an oven. Therefore, crumbs and grease need to be taken care of. To accomplish this goal, the system is configured to allow the user to remove the grease and/or crumbs from the cooking chamber. While the gap between the heat plate 11 and rear wall 3 allows heat to enter the cooking chamber, the gap between the front of the heat plate 11 and the front wall 1 (or landing 1a, depending on the embodiment), creates a grease and crumb chute 17. Turning specifically to
As shown, the drip tray 12 is located at the bottom of the fire box and extends substantially from the front of the firebox to the rear. It is not necessary in all embodiments that the drip pan extends all the way as the crumbs and grease will not flow to the back of the unit. Returning to
A primary purpose of the instant invention is to create a more versatile cooking apparatus in order to ultimately save the user money by reducing the need to purchase multiple equipment pieces. It is understood that many users on the market may already own one or more cooking apparatuses which provide a heat source but do not take advantage of one or more of the novel components conceived in the instant invention. Therefore, in order to better serve the public at large, the instant invention can, in alternate embodiments, be conceived as a modular kit which can be used to retrofit existing cooking apparatuses, such as, for example, a grill or griddle.
Turning to
The modular design will also comprise a heat guide. As depicted in
The module is preferably designed to adapt to and mount, removably, to a pre-existing heat element. To accommodate this design, the module may be between 24-49 inches in width and between 12 and 36 inches in depth. Larger and smaller designs may be conceived.
It may be advantageous in certain embodiments to provide additional support upon which the module can rest. In such an embodiment, the bottoms of the contiguous walls may be widened or otherwise terminate in an orthogonal plate which can provide lateral support. In some embodiments, heat insulating materials may be placed between the module and the external cooking surface, such as an additional metal plate, or a thermal insulating material such as a silicon pad or felt. The thermal insulating materials may be advantageous in producing a substantial seal between the external heat source and the module, but are ideally placed to prevent direct contact between the material and the heat source.
In embodiments wherein a griddle is retrofitted with the module, the heat plate of the external griddle may form the cooking surface when in operation. In an alternate embodiment, the module may have a base in the form of a heat plate which can be placed directly on top of a pre-existing grill grate or griddle. In such an embodiment, the heat plate may form the cooking surface. In alternate embodiments, wherein the module is used on a grill, an external heat plate may be introduced into the environment between the grill grates and the hood of the module so that a cooking surface is introduced.
For the purpose of understanding the inventive pizza oven, references are made in the text to exemplary embodiments of a pizza oven, only some of which are described herein. It should be understood that no limitations on the scope of the invention are intended by describing these exemplary embodiments. One of ordinary skill in the art will readily appreciate that alternate but functionally equivalent components, materials, designs, and equipment may be used. The inclusion of additional elements may be deemed readily apparent and obvious to one of ordinary skill in the art. Specific elements disclosed herein are not to be interpreted as limiting, but rather as a basis for the claims and as a representative basis for teaching one of ordinary skill in the art to employ the present invention.
Reference throughout this specification to features, advantages, or similar language does not imply that all of the features and advantages that may be realized should be or are in any single embodiment. Rather, language referring to the features and advantages is understood to mean that a specific feature, advantage, or characteristic described in connection with an embodiment is included in at least one embodiment. Thus, discussion of the features and advantages, and similar language, throughout this specification may, but do not necessarily, refer to the same embodiment.
Reference throughout this specification to “one embodiment,” “an embodiment,” or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, appearances of the phrases “in one embodiment,” “in an embodiment,” and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment.
It should be understood that the drawings are not necessarily to scale; instead, emphasis has been placed upon illustrating the principles of the invention. In addition, in the embodiments depicted herein, like reference numerals in the various drawings refer to identical or near identical structural elements.
Moreover, the terms “substantially” or “approximately” as used herein may be applied to modify any quantitative representation that could permissibly vary without resulting in a change to the basic function to which it is related.
This application claims priority to U.S. Provisional application No. 62/713,033, entitled “Versatile Pizza Oven” which was filed on Aug. 1, 2018.
Number | Date | Country | |
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62713033 | Aug 2018 | US |