BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a cutter, particularly to one able to cut either roll curtain cloth or folded-up curtain cloth, with a small space for storing and handling and convenience for use.
2. Description of the Prior Art
Nowadays, many products are offered with DIY designs for consumers to make, process, such as curtains, which can be made by consumers themselves by using a cutter to cut cloth into the length according to their needs, and then assemble and install.
However, conventional cutters are generally for wooden works, having a large dimensions and a heavy weight, with a horizontal material feeding structure to occupy a large space, resulting in high cost and inconvenience for use, especially for cutting long curtains. So they are not popular for consumers.
SUMAMRY OF THE INVENTION
This invention has been devised to offer a vertical curtain cutter, which includes at least a base, a mold cutting device fixed on the base and consisting of a clamper, a knife and a motor. The clamper is provided with a stationary clamp block and a mobile clamp block for roll curtain cloth or folded-up curtain cloth vertically sustained, and the motor moves the knife in lateral direction towards the curtain cloth, capable to cut either roll curtain cloth or folded-up curtain cloth, in addition to a vertical material feeding way so that the space for storing and handling can be effectively made as small as possible, and its use is safe, and its handling is convenient.
BRIEF DESCRIPTION OF DRAWINGS
This invention will be better understood by referring to the accompanying drawings, wherein:
FIG. 1 is a perspective view of a vertical curtain cutter in the present invention;
FIG. 2 is a perspective view of the inner structure of the vertical curtain cutter in the present invention;
FIG. 3 is a partial exploded perspective view of a mold cutting device in the present invention;
FIG. 4 is a side view of the mold cutting device in the present invention;
FIG. 5 is an exploded perspective view of a sustain frame in the present invention;
FIG. 6 is an exploded perspective view of a side cap remover in the present invention;
FIG. 7 is a cross-sectional view of the side cap remover in the removing condition in the present invention;
FIG. 8 is a side view of the mold cutting device under a cutting condition in the present invention; and,
FIG. 9 is a perspective view of the sustain frame under a moderating condition in the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
A preferred embodiment of a vertical curtain cutter in the present invention, as shown in FIGS. 1 and 2, includes a base 10, a mold cutting device 20, a sustain frame 30 and a side cap remover 40 as main components combined together.
The base 10 is provided with a base plate 11, and plural stationary plates 12 connected on the base plate 11, and a housing 13 hiding the stationary plates 12 on the base 10.
The mold cutting device 20, as shown in FIGS. 3 and 4, is positioned on the base 10 and hidden in the housing 13, consisting of a motor 21, a knife 22 and a clamper 23. The motor 21 is fixed firmly on one of the stationary plates 12, and the knife 22 has an interacting rod 221 driven by the motor 21 to move straight back and forth, having a knife base 222 fixed at one end, a conical blade 223 formed in the front portion of the knife base 222, and a lengthwise actuating rod 224 extending down from one side. Then the conical blade 223 and the actuating rod 224 move laterally together with the interacting rod 221. The clamper 23 is fixed tightly on a proper location of the stationary plates 12, having a clamper body 231, a tighten handle 232, a movable clamp block 233 and a stationary clamp block 234. The clamper body 231 has a rectangular vertical hole 235 in the center portion, and its lower end fitting and sliding with the knife base 222, and two limit switches 236 located at proper points of the clamper body 231 so as to sense the location of the blade 223 of the knife 22 so that the knife 22 may automatically return to its original position after one cutting action. The tighten handle 232 is pivotally connected with the clamper body 231, possible to rotate the movable clamp block 233 fitted in the vertical hole 235, and the stationary clamp block 234 is inserted in the clamper body 231 at the other side of the movable clamp block 233, having a flat clamp surface 237 at one side and a curved clamp surface 238 at the other side. When one end of a roll curtain cloth 50 is inserted from above in the vertical hole 235 of the clamper 23, it will be clamped tightly between the movable clamp block 233 and the curved clamp surface 238 of the stationary clamp block 234, and then the motor 21 can be started to drive the blade 223 of the knife 22 to shift laterally toward the roll curtain cloth 50 or the folded-up curtain cloths 60 to carry out mold cutting.
The sustain frame 30, as shown in FIG. 5, is located abutting to the mold cutting device 20 in the housing 13, consisting of a stationary rod 31, a clamper 32, a sleeve 33, a stop block 34 and an up-and-down adjusting unit 35.
The stationary rod 31 extends up from the base plates 11 of the base 10, having a ruler 311 fixed on an upper portion. The clamper 32 is fixed on the top of the stationary rod 31, having a limit base 321 facing to the clamper 23 of the mold cutting device 20, clamping the upper end of the roll curtain cloth 50 or the folded-up curtain cloth 60. The sleeve 33 fits around the stationary rod 31, possible to move up and down relative to the stationary rod 31 by adjustment, and a tighten grip 331 is provided on the outer surface to tighten or loosen the sleeve 33 to the stationary rod 31 after adjustment.
The stop block 34 is combined movable with the lower end of the sleeve 33, having a receiving plate 341 extending sidewise for receiving the lower end of the roll curtain cloth 50 or the folded-up curtain cloth 60, and moving together with the sleeve 33 for controlling the length of either of the two curtain cloth 50 and 60 to be cut. Further, the receiving plate 341 faces to the actuating rod 224 of the mold cutting device 20, moved properly by the actuating rod 224 in case of the knife base 222 moved forward so as to permit a cut curtain piece fall down. Further, a spring 342 is provided between the sleeve 33 and the stop block 34, for the receiving plate 34 elastically returned to its original position when the actuating rod 224 retreats with the knife base 222.
The up-and-down adjusting unit 35 has a vertical tube 351 with its lower end connected to the base 10, and an up-and-down base 352 fixed on the vertical tube 351, a wind handle 353 pivotally connected to the up-and-down base 352, rotating a gear wheel 354 engaging with a rack 332 fixed on an upper side surface of the sleeve 33. Then a user rotates manually the wind handle 353, which then moves up or down the sleeve 33. The rack 332 has a magnifying lens 333 fixed on a next side of the rack 333, facing just the ruler 311 for magnifying the graduations of the ruler 311 for the user to check the cut length of the two curtain cloths 50 and 60 adjusted.
The side cap remover 40, as shown in FIG. 6, is positioned at a proper location outside of the housing 13, consisting of a position base 41, a stationary plate 42, and a movable plate 43.
The position base 41 is fixed firmly on the base plate 11 of the base 10, having a top inclined surface 411 and a position notch 412 in one of the lengthwise sides for the side cap 51 at the front end of the roll curtain cloth 50 to fit stably therein. The stationary plate 42 is fixed on the other lengthwise side of the inclined surface 411, having a hook edge 421 in the intermediate portion to insert in a gap formed between the roller curtain cloth 50 and the side cap 51. The movable plate 43 is pivotally connected to the other side of the inclined surface 411 of the position base 41, having a grip 431 formed in a lower portion and a semicircular hook edge 432 formed to protrude from the intermediate portion for inserting in a gap between the roll curtain cloth 50 and the side cap 51 during the movable plate 43 shifting toward the roll curtain cloth 50. The movable plate 43 and the stationary plate 42 forms a common clamping condition to let the roll curtain cloth 50 separate from the side cap 51 when the curtain cloth 50 is pulled outward.
Next, two different cutting processes of the roll curtain cloth 50 and the folded-up curtain cloth 60 are to be described below.
- (1) The roll curtain cloth: Referring to FIG. 2, a user lets loose the tighten handle 331 and observes the ruler 311 of the stationary rod 31, and rotates the wind handle 353 of the up-and-down adjusting unit 35 to move up or down the sleeve 33 to the length of the cloth to be cut and tightens the handle 353. Then referring to FIG. 7, the roll curtain cloth 50 is inserted in the stationary plate 42 of side cap remover 40, and the grip 431 of the movable plate 43 is held and moved to make the side cap 51 clamped between the stationary plate 42 and the movable plate 43. Then the roll curtain cloth 50 is pulled up to separate from the side cap 51. Further, the roll curtain cloth 50 is inserted in the hole 235 of the clamper 23 to reach the receiving plate 341 of the stop block 34, as shown in FIG. 9. Then the tighten handle 232 is rotated to let the roll curtain cloth 50 clamped between the movable block 233 and the stationary block 234. Now it must be specially cautioned that the curved clamp surface 238 of the stationary block 234 has to face the movable block 233, otherwise the roll curtain cloth cannot be clamped. After the roll curtain cloth 50 has been clamped, t h e top of the roll curtain cloth 50 is clamped in the limit base 32 of the sustain frame 30, Then the motor 21 of the mold cutting device 20 is started, driving the interacting rod 221 together with the knife base 222 shift sliding laterally under the clamp body 231 to move forward the blade 223 at the front of the knife base 222 and cut off the roll curtain cloth 50, with FIG. 9 referred to. During moving forward and cutting, the actuating rod 224 beside the knife base 222 will move forward with the knife base 222, and forcing the receiving plate of the stop block 34 to properly rotate to permit the cut-off curtain piece 50 fall down smoothly. Then the motor 21 is stopped. The processes just described are repeated for cutting the whole roll curtain cloth 50 completely into many pieces.
- (2) Folded-up curtain cloth: The cutting processes for this folded-up curtain cloth are almost the same as those for the roll curtain cloth, except that the side cap 51 is not used, so there is no step of removing the side cap 51. As the folded-up curtain cloth has a rectangular cross-section, the stationary block 234 of the clamper 23 has to be moved up and taken off and reversed in its direction so as to let the clamp flat surface 237 face to the movable clamp block 233, then the folded-up curtain cloth 60 can be clamped smoothly for the subsequent cutting action.
The invention has the following advantages as can be understood from the foresaid description.
- 1. It has a small dimensions, with the mold cutting device 20 having a vertical material feeding structure, so its space for storing and handling can be small to save the necessary space as possible,
- 2. The clamper 23 is provided with both the flat clamp surface 237 and the curved clamp surface 238 to be used interchangeably for clamping both the roll or folded-up curtain cloth 50 and 60, having high efficiency for use and convenience.
- 3. The su stain frame 30 has the sleeve 33 to be raised or lowered by the wind handle 353 for effectively upgrading speed for deciding the length of the curtain cloth to be cut.
- 4. The sustain frame 30 has the stop block 34 able to be rotated by the knife 22 moved forward and to be returned by the elasticity of the spring 342 after the knife 22 is retreated, with the cut curtain piece falling automatically without manual work, very convenient.
- 5. The side cap remover 40 can remove the side cap 51 of the roll curtain cloth 50, preliminary work before cutting work can be done quickly.
- 6. The mold cutting device 20 is automatically returned to its original position after cutting once, easy to handle.
- 7. The mold cutting device 20 is wholly hidden in the housing 13, very safe to use without possibility for small children to touch or tamper with.
- 8. The magnifying lens 333 provided at one side of the rack 332 of the up-and-down adjusting unit 35 faces to the ruler 311 of the stationary rod 31, so a user can check clearly the graduations of the ruler 311 for adjusting the length of the curtain cloth to be cut.
While the preferred embodiment of the invention has been described above, it will be recognized and understood that various modifications may be made therein and the appended claims are intended to cover all such modifications that may fall within the spirit and scope of the invention.
Patent Application
20060123963
