The present invention relates to vertical feed mixers and more particularly to a vertical feed mixer having a helical mixing auger with a movable scraper attached to a lower edge thereof.
The mixers comprise a hopper within which is located a vertically oriented helical mixing auger. The mixing auger has a lower leading edge that rides along near the bottom of the hopper and is equipped with a plurality of cutting blades provided at discrete locations along the helical edge. The auger is powered using the power take off (PTO) of a tractor and is connected to the tractor by a suitable drive shaft. In operation, feed materials having varying characteristics (e.g. long hay, corn silage, soybeans, etc.) may be charged into the hopper and mixed together in any desired proportion. Use of the mixer prevents the animals (typically cattle) from feeding discriminately on select portions of their feed ration by creating a substantially homogeneous feed composition. The feed composition may be varied according to time of year, availability of economic feed materials, etc. The mixer therefore provides farmers with an opportunity to feed livestock economically and consistently, leading to optimized animal weight gain. The mixers are equipped with wheels and either a side or front ejection system in order to distribute the mixed feed composition along a feeding trough as the mixer is pulled parallel to the trough. Feed can therefore be easily distributed to a large number of livestock in a feed lot.
Vertical feed mixers can sometimes suffer from the problem of unevenness in the bottom of the hopper. When the auger turns, some material passes under the auger in the uneven portions, which can become squashed into a cake that interferes with proper operation of the mixer and leads to increased mixing horsepower requirements. It would therefore be desirable to reduce the tendency for cake formation across a variety of feed compositions.
In one aspect, the invention is directed to a vertical feed mixer including a hopper for holding a composition to be mixed and having a hopper bottom, a vertically oriented mixing member positioned in the hopper and having a lower edge that is spaced from the hopper bottom, and a scraper connected to the mixing member along the lower edge and configured to engage the composition during operation of the mixing member and to be urged downwardly by the composition towards the hopper bottom. The composition to be mixed may be an animal feed composition that is for use in feeding livestock, such as cattle.
In one particular embodiment, the scraper is movably connected to the mixing member, such as by a slidable connection, for example through mounting in slotted apertures, or by a pivotal connection.
The present invention will now be described by way of example only with reference to the attached drawings, in which:
a is an exploded perspective view of a portion of the vertical feed mixer shown in
b is an unexploded perspective view illustrating the assembly of the portion of the vertical feed mixer shown in
c is an exploded perspective view of a variant of the portion of the vertical feed mixer shown in
a is a perspective view of another variant of the portion of the vertical feed mixer shown in
b is a magnified elevation view of the variant shown in
a is a perspective view of another variant of the portion of the vertical feed mixer shown in
b is a magnified elevation view of the variant shown in
a is a perspective view of another variant of the portion of the vertical feed mixer shown in
b is a magnified elevation view of the variant shown in
a is an exploded perspective view of another variant of the portion of the vertical feed mixer shown in
b is an unexploded perspective view of the variant shown in
a is a cutaway perspective view of another variant of the portion of the vertical feed mixer shown in
b is a magnified elevation view of the variant shown in
Reference is made to
The vertical feed mixer 10 includes a hopper 12, a mixing member 14, a scraper 16, an outlet conveyor 18, and a support frame 20. The hopper 12 may have any suitable shape. For example, the hopper 12 may be generally capsule-shaped along a horizontal cross-sectional plane. The hopper 12 may taper progressively vertically from a relatively larger cross-sectional area at the top 22, to a relatively smaller cross-sectional area at the bottom 24. The hopper 12 could alternatively have other cross-sectional shapes instead of being capsule-shaped. For example, the hopper 12 could be generally circular in cross-section.
The top 22 of the hopper 12 may be open and may represent an inlet 26 for the introduction of an animal feed composition to be mixed in the hopper 12. The hopper 12 may have an outlet, shown at 28, which is positioned on the hopper side wall, shown at 30, proximate the hopper bottom 24. The outlet 30 may be covered by a cover 32 that is movable to open the outlet 30 to permit the discharge of mixed feed composition from the hopper 12.
The mixing member 14 is positioned in the hopper 12 and extends generally vertically upwards from the hopper bottom 24. The mixing member 14 may include a shaft 34 that extends generally vertically, and a helical member 36 that is mounted on the shaft 34. The helical member 36 may have any suitable configuration. For example, the helical member 36 may taper progressively in the vertical direction having a relatively larger outer diameter at the bottom, shown at 38, to a relatively smaller outer diameter at the top, shown at 40. As a result of the taper of the helical member 36, when the helical member is rotated in the appropriate direction (clockwise in the view shown in
The shaft 34 may be driven by a motor (not shown) that is positioned below the hopper bottom 24 or alternatively by a power take off (PTO) shaft (not shown) connected to a tractor.
At the bottom of the helical member 36 is a lower edge 42, which is also a leading edge 42 of the helical member 36. At the leading edge 42 may be positioned a vertically oriented mounting plate 44 with a plurality of vertically slotted mounting apertures 46 thereon (seen more clearly in
The hopper 12 and the mixing member 14 may be made from any suitable material, for example a metal, such as steel.
Each fastener 48 may be made up of a bolt 50 and a nut 52. The nuts 52 are positioned on the bolts 50 to permit sufficient play between the scraper 16 and the mounting plate 44 so as to permit the scraper 16 to slide up and down as necessary during use. Elongation of the bolts 50 also allows the scraper 16 to move inwardly and outwardly relative to the mounting plate 44. The combination of these two types of movement results in limited arcuate movement of the scraper 16 relative to the mounting plate 44.
In the embodiment shown in
The scraper 16 is configured to cooperate with the animal feed composition in the hopper such that when the mixing member 14 is turned, the animal feed composition in the hopper pushes down on the scraper 16 urging it towards the hopper bottom 24. For example, the scraper 16 may have a leading edge 54 and a trailing edge 56 and may have an upper surface 58 that is angled upwardly relative to horizontal from the leading edge 54 to the trailing edge 56. The slotted apertures 46 are positioned to permit the scraper 16 to slide sufficiently far down to contact the hopper bottom 24.
As the mixing member 14 is rotated, the scraper 16 engages the animal feed composition and is urged downwardly thereby, where it engages the hopper bottom 24. Due to unevenness, (ie. imperfect flatness) in the hopper bottom 24, the scraper 16 will move upwardly and downwardly as it sweeps along the hopper bottom 24, maintaining contact therewith under the force of engagement with the animal feed composition during rotation of the mixing member 14. By providing a floating scraper as shown in
The angle of the upper surface 58 of the scraper 16 controls the force with which the animal feed composition urges the scraper 16 downwards. Although any suitable angle may be used, preferred angles are in the range of about 10 to about 70 degrees, more preferably about 15 to about 65 degrees, yet more preferably about 20 to about 60 degrees, even more preferably about 25 to about 55 degrees, still more preferably about 30 to about 50 degrees relative to horizontal, most preferably about 35 to about 45 degrees. It may be desirable to permit the angle of the upper surface 58 to be selected based on the particular animal feed composition to be mixed. To permit the upper surface angle to be selected, a plurality of scrapers 16 may be provided that are interchangeably connectable to the mounting plate 44, each with a different angle on their respective upper surface 58 so that the appropriate one may be selected and installed on the mixing member 14 for use with a particular animal feed composition.
Referring to
It is desirable that the presence of the scraper 16 on the mixing member 14 reduces the horsepower requirement on the motor driving the mixing member 14 relative to the absence of the scraper under conditions that are otherwise similar or substantially identical. A reduction in horsepower may also be observed relative to fixed scrapers. Without being limited by theory, this reduction in mixing power is contemplated to be a result of the reduced build up of compressed animal feed composition cake on the hopper bottom 24 (
The scraper 16 may be made from any suitable material, for example, metal or plastic. In one embodiment, the scraper is made from a material that is relatively softer than the material of the hopper bottom 24 to ensure that the scraper 16, and not the hopper bottom 24, is the item that requires eventual replacement after prolonged use of the vertical feed mixer 10. The scraper 16 may for example, be made from ultra-high molecular weight (UHMW) polyethylene. By making the scraper 16 sufficiently soft, the underside of the scraper 16 may configure itself over time to more closely engage the irregular surface that makes up the hopper bottom 24, which further reduces the amount of build-up of compressed animal feed composition cake on the hopper bottom 24. Whether made from plastic or metal, the scraper should be made rigid enough to prevent feed cake from lifting the scraper off of the bottom of the hopper, as this allows accumulated feed cake to pass under the scraper and also can lead to an increase in required mixing horsepower. The scraper should also be durable enough to prevent excessive wear during operation and, for this reason, may be made of a metal material.
The mixing member 14 may have additional features thereon. For example, one or more cutting elements, shown at 60 may be provided on the outer edge of the mixing member 14. The cutting elements 60 serve to cut some of the pieces of the animal feed composition to reduce the average size of the pieces.
Another optional feature is to provide a kicker 62 on the mixing member 14. The kicker 62 may extend radially along the underside of the bottommost flight of the helical member 36. The kicker 62 may be positioned generally opposite to the scraper 16. Optionally (not shown), a scraper similar to the scraper 16 may be mounted on the kicker 62, preferably through vertically slotted apertures.
The mixed animal feed composition that is discharged through the outlet 28 is conveyed by the outlet conveyor 18 to a suitable location, such as to a feed bin (not shown) for consumption by animals such as cattle. The outlet conveyor 18 may be any suitable type of conveyor such as, for example, a belt conveyor. The outlet conveyor 18 may be driven by a motor (not shown) or powered through the PTO shaft (not shown) through a suitable belt or chain drive system.
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Several different scraper designs were built and tested on the leading edge of a prototype vertical feed mixer. The prototype mixer had a single central helical auger with a leading edge length of 24″. The mixer was driven by a PTO attachment to a tractor. Coupled in-line with the PTO shaft between the tractor and the prototype vertical feed mixer was a digital torque and power transducer connected to a laptop computer. The computer was used to electronically log the horsepower required to operate the prototype feed mixer with a given feed composition and mixing speed.
Using this test apparatus, a variety of leading edge configurations were tested. Qualitative visual analysis was performed for the accumulation of feed on the hopper bottom and the degree of feed mixing. Quantitative analysis of the horsepower required to operate the feed mixer was conducted using the data obtained with the computer. The parameters for selected examples of movable leading edges tested are provided in Table 1 and the results of the mixing experiments are provided in Table 2.
Referring to Tables 1 and 2, the Control refers to a standard auger with no floating scraper on the leading edge. The Change in Power is as a percentage relative to the Control value and represents an approximate average of several experimental values taken with the configuration indicated. Averaging in this manner helped to de-emphasize the effects of changes in variables such as the feed composition, hopper filing height, etc.
It can be seen that modifying the leading edge to include the moveable scraper of Experiment 1 actually increased the required mixing horsepower. It is speculated that this was due to upward tilting of the scraper due to flexibility (i.e. insufficient rigidity) in the leading edge itself. Switching to a shorter scraper on the outer part of the leading edge allowed the remaining edge portion proximal the center of the helical auger to be beveled and consequently stiffened, making it less likely to permit tilting and bending of the scraper during operation. This resulted in a decrease in the power required to achieve mixing (as compared with the control) under otherwise identical conditions. Use of a rigid metal scraper may have helped somewhat, however due to the movable connection between the leading edge and the scraper, the change of materials is not presumed likely to have made a significant difference to leading edge stiffness. The change of materials did, however, increase durability of the scraper as compared with the UHMW version. Both scrapers seemed to ameliorate the build-up of compressed feed cake on the bottom of the hopper and visually appeared to improve the mixing characteristics of the feed mixer.
While the above description constitutes a plurality of embodiments of the present invention, it will be appreciated that the present invention is susceptible to further modification and change without departing from the fair meaning of the accompanying claims.
This application claims the benefit of U.S. Patent Application 61/088,342, filed Aug. 12, 2008, which is incorporated herein by reference.
Number | Date | Country | |
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61088342 | Aug 2008 | US |