1. Field of the Invention
The present invention relates generally to a vertical filter. More specifically, the present invention relates to a vertical filter for use in a spa tub or similar device that includes an upper cartridge-type filter removably secured to a lower canister that holds a replaceable depth filter.
2. Description of Related Art
Conventional cartridge-type filter assemblies, for both spa and pool circulation systems, typically feature a layer of pleated fabric filter material arranged in a hollow cylindrical shape around a hollow core of plastic material that features a plurality of perforations or is formed as an open grid, which provides structural support to the fabric filter material. Water passing through the circulation system flows radially into the core through the fabric filter layer, where debris is filtered from the water supply.
Such conventional filters provide only a single filtration of the water as it cycles through the circulation system. Accordingly, it can take a long time for the single filter to adequately clean the water. Further, conventional filters are not effective at filtering several different types of contaminants in the circulated water, such as oils. Thus, these contaminants will remain in the circulated water despite filtering.
Accordingly, there is a general need for a vertical filter for a spa or pool circulation system that includes a depth load filter capable of filtering debris contaminants from circulated water in a fewer number of passes through the filter so as to reduce filtering time and is capable of filtering different water contaminants.
According to one embodiment, the present invention provides a vertical filter assembly for a spa or pool circulation system that includes a depth load filter combined with a pleated fabric depth filter. As the water is circulated through the vertical filter assembly, debris is first filtered from the circulated water by the pleated fabric depth filter and is then directed to a depth load filter connected to the pleated filter. The depth load filter is configured to remove additional debris and contaminants from the circulated water in order to quickly and efficiently clean the circulated water. The pleated fabric depth filter and the depth load filter are connected in such a manner that the pool or spa owner is able to easily remove the filter assembly, disassemble the filters, replace one or both filters, and then re-install the filters in the circulation system.
According to another embodiment, the vertical filter assembly includes a top filter assembly, the top filter assembly including a primary filter layer of pleated polyester fabric defining a top end and a bottom end, a top end member attached to the top end of the filter layer, a bottom end member defining a bottom opening attached to the bottom end of the filter layer, and a hollow core surrounded by the filter layer and in fluid communication with the filter layer via a plurality of apertures; and a canister, the canister including a canister body defining a hollow interior of the canister, a top lip defining an open top of the canister, and a bottom wall. The hollow interior of the canister is in fluid communication with the hollow core of the top filter assembly via the bottom opening in the bottom end member and the open top of the canister and is configured to contain a secondary filter. The top filter assembly is removably secured to the canister.
According to yet another embodiment, a vertical filter assembly includes a primary filter; a canister in fluid communication with the primary filter, the canister including a canister body defining a hollow interior of the canister and a bottom wall; and a depth filter positioned within the hollow interior of the canister and supported above the bottom wall of the canister, the depth filter acting as a secondary filter. The depth filter is removable from the hollow interior of the canister.
According to still another embodiment, a depth filter includes a filter body made of meltblown polypropylene, the filter body having a substantially hourglass shape defined by an upper conical half and a lower conical half joined at a narrow center portion and defining a wide top end portion and a wide bottom end portion, respectively, the filter body having an internal sidewall defining a central passageway extending through the filter body from a top end to a bottom end of the filter body; a top member attached to the top end of the filter body that closes off the central passageway at the top end of the filter body; and a bottom member attached to the bottom end of the filter body defining a flange for supporting the depth filter and a bottom opening that places the central passageway of the filter body in fluid communication with an exterior of the depth filter. The filtration characteristics of the filter body vary along a longitudinal length of the filter body.
According to a particular embodiment of the present invention, a vertical filter assembly is provided. The vertical filter assembly includes a top filter assembly, the top filter assembly including a primary filter; a canister in fluid communication with the top filter assembly, the canister including a canister body having a sidewall and a bottom wall that define a hollow interior of the canister; and a secondary filter positioned within the hollow interior of the canister and supported above the bottom wall of the canister.
According to another particular embodiment of the present invention, a water circulation system for a spa tub is provided. The circulation system includes a vertical filter assembly that includes a top filter assembly, the top filter assembly including a primary filter; a canister in fluid communication with the top filter assembly, the canister including a canister body having a sidewall and a bottom wall that define a hollow interior of the canister; and a secondary filter positioned within the hollow interior of the canister and supported above the bottom wall of the canister. The circulation system further includes a circulation pump for circulating water; at least one conduit for placing the vertical filter assembly in fluid communication with the circulation pump; at least one outlet for directing water to the spa tub; and at least one conduit for placing the circulation pump in fluid communication with the at least one outlet.
According to yet another particular embodiment of the present invention, a depth filter is provided. The depth filter includes a filter body made of meltblown polypropylene. The filter body has a substantially hourglass shape. Filtration characteristics of the filter body vary along a longitudinal length of the filter body.
Further details and advantages of the invention will become clear upon reading the following detailed description in conjunction with the accompanying drawing figures, wherein like parts are designated with like reference numerals throughout.
For purposes of the description hereinafter, spatial orientation terms, if used, shall relate to the referenced embodiment as it is oriented in the accompanying drawing figures or otherwise described in the following detailed description. However, it is to be understood that the embodiments described hereinafter may assume many alternative variations and embodiments. It is also to be understood that the specific devices illustrated in the accompanying drawing figures and described herein are simply exemplary and should not be considered as limiting.
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The filter layer 16 may be made from any fabric known to be suitable to those having ordinary skill in the art. For instance, the outer filter layer may be 3 oz. REEMAY® fabric, manufactured by Fiberweb plc.
As stated above, the filter layer 16 is arranged in a hollow cylindrical shape defining a top end and a bottom end. A top end member 17 is disposed on the top end of the filter layer 16 and retains the filter layer 16 in its cylindrical shape. To that end, the top end member 17 may include an annular groove (not shown) in a surface thereof that is capable of receiving the first end of the filter layer 16. The top end member 17 also includes a removable cap 18 that is removably secured to the top end member 17 in an interlocking engagement between a portion of the cap 18 and a recess formed in the top end member 17. The cap 18 may be used to cover an opening through the top end member 17. A dispenser 19 for bromine or other water treating chemical may be secured to the cap 18 such that the dispenser 19 is removed from the top filter assembly 15 with the cap 18.
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A bottom end member 22 is disposed on the bottom end of the filter layer 16 and retains the filter layer 16 in its cylindrical shape. To that end, the bottom end member 22 may also include an annular groove (not shown) in a surface thereof that is capable of receiving the bottom end of the filter layer 16. The bottom end member 22 has an annular shape defining a bottom opening 26 with an upper portion and a connection portion 24 depending from the upper portion. A first protrusion 23 radially extends from the bottom end member 22 and includes a hole sized to receive the lock pin 11 therein. At least two tabs 25 extend radially outward from the connection portion 24. The tabs 25 are provided for removably securing the top filter assembly 15 to the canister 30, as will be described in further detail below.
Depending upon the model of spa and circumstances of use, the top filter assembly 15 may be of any suitable size. In particular, the top filter assembly 15 may have a longitudinal length of 6.5″, 8.5″, or 12″ (165 mm, 216 mm, or 305 mm) extending from the surface of the top member 17 to the bottom surface of the bottom end member 22 above the connection portion 24.
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The top filter assembly 15 is then positioned on top of the canister 30 while the tabs 25 on the connection portion 24 of the bottom end member 22 of the top filter assembly 15 are aligned and engaged with the vertical portion of the L-shaped grooves 35 formed in the interior surface of the top lip 33 of the canister 30, such that the bottom end member 22 rests upon the top lip 33 and the connection portion 24 of the bottom end member 22 extends into open top end of the canister 30. The top filter assembly 15 is then rotated clockwise about its longitudinal axis relative to the canister 30 such that the tabs 25 on the connection portion 24 of the bottom end member 22 of the top filter assembly 15 engage with the horizontal portions of the L-shaped grooves 35 such that the top filter assembly 15 is vertically secured to the canister 30. The protrusion 23 on the bottom end member 22 is positioned relative to the tabs 25 and the protrusion 34 on the top lip 33 of the canister 30 is positioned relative to the grooves 35 such that pin holes in the protrusions 23, 34 are aligned. The body 12 of the lock pin 11 is then inserted through the pin holes in both protrusions 23, 34 to secure the top filter assembly 15 and the canister 30 from being rotated relative to each other and disengaging the tabs 25 from the grooves 35.
During use of the filter assembly 10, water will flow radially through the pleated filter 16 of the top filter assembly 15, which filters particles and debris from the circulating water, and into the hollow core 20 of the top filter assembly 15 via the perforations 21 in the hollow core 20. The water then flows downward through hollow core 20 of the top filter assembly 15 and the bottom opening 26 in the bottom end member 22 into the hollow interior 32 of the canister 30. Once within the hollow interior 32 of the canister 30, the water will then flow radially through the filter material of the filter body 46 of the depth filter 45, which further filters particles and debris from the circulating water, and into the central passageway 49 of the filter body 46. Water flows out of the central passageway 49 via the opening in the bottom member 48 of the depth filter 45 and then out of the canister 30 via the threaded coupling 37 into the circulation system 200 of the spa. Accordingly, the filter assembly 10 provides for dual filtering of the water circulating through the circulation system 200. The filter layer 16 of the top filter assembly 15 acts as a primary filter for removing larger debris and particles from the water. The depth filter 45 acts as a secondary filter for removing fine particles and contaminants from the water.
The filter assembly 10 is removable from the spa tub and may be disassembled by removing the lock pin 11 and rotating the top filter assembly 15 counterclockwise and lifted away to disengage the tabs 25 from the grooves 35. The hollow interior 32 of the canister 30 can then be accessed for removal and replacement of the depth filter 45. The filter layer 16 of the top filter assembly 15 may be sprayed with water to remove any debris trapped thereon. Further, because the depth filter 45 is removable from the canister 30, the filter body 46 may be separately cleaned and disinfected, thus prolonging the operational lifetime of the depth filter 45. According to an embodiment of the present invention, the top filter assembly 15 has an operational lifetime of 18-24 months and the depth filter 45 has an operational lifetime of 3-4 months.
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Filtered water flows through the outlet conduit 201, which is joined to a pump inlet conduit 203 and to a circulation pump 210 via the pump inlet conduit 203. The circulation pump 210 is responsible for controlling the circulation of water into the basin via both the jet nozzles and waterfalls, or similar features. Filtered water directed to the basin and passing through one or more waterfalls or similar features is pumped by the circulation pump 210 through a pump outlet conduit 211 directly to the waterfall, as indicated by arrow A. Filtered water directed to the basin and passing through the jet nozzles is first directed to a water heater 220 via a pump outlet conduit 212, branching away from the pump outlet conduit 211. The heater 220 operates to heat the filtered water to a desired temperature before the water is directed through the jet nozzles. Filtered, heated water is then directed through a conduit 221 to a flow switch 230 for controlling the flow of water into the basin via the jet nozzles. After passing through the flow switch 230, the water passes through a conduit 231 to one or more outlets 240, which are coupled to the jet nozzles, which direct the water into the basin, according to techniques known to those of ordinary skill in the art. It is to be appreciated that while the filter assembly 10 has been described as being incorporated into a water circulation system 200 for a spa tub, the filter assembly 10 could be adapted to filter water in other circulation systems, for instance, the circulation system for a pool.
While specific embodiments of the invention have been described in detail, it will be appreciated by those skilled in the art that various modifications and alternatives to those details could be developed in light of the overall teachings of the disclosure. The presently preferred embodiments described herein are meant to be illustrative only, and not limiting as to the scope of the invention, which is to be given the full breadth of the appended claims and any and all equivalents thereof.
The present application claims priority from U.S. Provisional Patent Application No. 61/590,594, filed on Jan. 25, 2012, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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61590594 | Jan 2012 | US |