1. Field of the Invention
The present invention relates generally to radio-frequency (RF) and/or microwave components, and particularly to RF and/or microwave coupled transmission line components.
2. Technical Background
Couplers are four-port passive devices that are commonly employed in radio-frequency (RF) and microwave circuits and systems. A coupler may be implemented by disposing two conductors in relative proximity to each other such that an RF signal propagating along a main conductor is coupled to a secondary conductor. The RF signal is directed into a first port connected to the main conductor and power is transmitted to a second port disposed at the distal end of the main conductor. An electromagnetic field is coupled to the secondary conductor and the coupled RF signal is directed into a third port connected to the secondary conductor. The secondary conductor is connected to a fourth port, commonly referred to as the isolation port. The term isolation port refers to the fact that, ideally, the RF signal is not available at this port.
Those of ordinary skill in the art will understand that directional couplers operate in accordance with the principles of superposition and constructive/destructive interference of RF waves. When coupling occurs, the RF signal directed into the input port of coupler is split into two RF signals. At the isolation port, the two incident signal and the coupled signal are substantially out of phase with each other and cancel each other. In practice, the cancellation is not perfect and a residual signal may be detected. The residual signal, of course, is a measure of the performance of the device. The output signal at the port directly connected to the main transmission line, and the coupled output port, are substantially in phase with each other and constructively interfere, i.e., the incident signal and the coupled signal reinforce each other. It should also be mentioned that the coupled output signal is typically out of phase with the output of the main transmission line.
In any event, coupled transmission lines are commonly used in RF/microwave circuits and systems to achieve a variety of functions. Many of the applications may only require a 3 dB coupler. For example, 3 dB couplers are often used in power splitter or power combiner applications. On the other hand, some applications may specify 5, 6, 10 and 20 dB coupling as typical numbers. In other words, less than half the incident power is directed to the coupled port. For example, a coupler may be employed to sample an RF output signal for use by a power level monitor. For example, the power level monitor circuit may require the coupled port to provide a signal −20 dB down from the incident signal. Another example of asymmetric coupling is an attenuator application. Other coupler applications include, but are not limited to, return loss cancellation and/or improvement, balanced amplification, and balun implementation. A balun may be implemented, for example, as a Marchand balun, an inverted balun, a Guanella balun or a Ruthroff balun. In each of the aforementioned balun implementations, coupling plays a major role in determining the impedance transformation ratio. One unique aspect of balun design relates to the use of an “overcoupled” coupler in certain implementations. An overcoupled coupler is a coupler with more than half the power going to the coupled port.
Those of ordinary skill in the art will understand that device weight and volume are important issues for most implementations. A variety of approaches have been used to miniaturize couplers, such as meandered lines, spiral lines, lumped realizations, ferrite transformers and electrical short couplers. One drawback associated with meandered couplers relates to the fact that they experience even/odd mode phase velocity imbalance as the lines are meandered tighter and tighter. Because of the constructive/destructive interference properties described above, this imbalance tends to negatively impact coupler performance.
Conventional spiral design configurations have drawbacks as well. The phase angle from one turn to the next of a spiral must be small relative to the wavelength or this implementation will also experience even/odd mode phase velocity imbalances. Lumped discrete component implementations are limited because they support a very narrow signal bandwidth. Additional discrete components must be employed to provide a coupler having a sufficiently wide bandwidth.
While ferrite transformer type couplers have very wide bandwidth, it is difficult to achieve arbitrary coupling values with ferrite couplers. Further, ferrite transformer couplers are inherently bulky and labor intensive.
So called “electrical short” couplers employ a combination of lumped elements and coupled transmission lines. The transmission lines are typically less than a quarter wavelength (λ/4). As the length of the transmission lines in the implementation are shortened, the bandwidth decreases to that of a fully lumped component implementation.
In other approaches, coaxial and waveguide couplers have been considered for coupler implementations. However, these implementations are rarely used in high volume applications because they are relatively expensive to manufacture. Further, these designs are difficult to integrate into RF systems. Thus, these coupler types are impractical.
The most commonly used couplers are referred to as the broadside coupler, edge coupler and the interdigital edge coupled design. The interdigital edge coupled transmission lines are commonly known as Lange couplers. To achieve high coupling in edge coupled transmission lines, the spacing between the coupled lines must be small. This spacing is determined by the capabilities of the photolithographic patterning process. Because of these manufacturing difficulties, it is difficult to produce 3 dB couplers using this method. In fact, coupling values do not typically exceed 10 dB.
Broadside couplers refer to the fact that the wide portion of the TEM transmission lines are disposed in the coupler facing each other. The broadside coupler includes two transmission lines separated by a homogeneous dielectric material. The transmission lines are interposed between two outer ground planes. Dielectric material is likewise disposed between each ground plane and the adjacent transmission line. This configuration supports TEM propagation and, unlike the microstrip interdigital couplers, even and odd mode phase velocities are equal. This results in relatively good bandwidth, directivity, and VSWR. Furthermore, broadside couplers may be used to implement 3 dB couplers. However, those of ordinary skill in the art will understand that transmission line spacing must be relatively small or the line widths must be wide, or both.
What is needed is a broadside coupler implementation that may be configured to achieve any desired coupling value without the constraints experienced by the conventional devices described above. Further, a coupler implementation is needed that may be implemented within in a desired form factor for a given performance specification.
The present invention addresses the needs described above. The present invention relates to a coupled transmission line structure that can be used as a coupler or as a building block in other structures/functions. The present invention is directed to three or more broadside coupled transmission lines that are vertically aligned. The benefits of this structure are the ability to produce very tight coupling and to realize very compact coupling structures in very small volume. The present invention requires a smaller area/volume than required by either a standard broadside coupler or an interdigital edge coupler to obtain the same functionality.
One aspect of the present invention is directed to a coupler structure that includes a first port, a second port, a third port, and a fourth port. L first transmission line layers are disposed in the structure. Each first transmission line layer includes a first transmission line conforming to a predetermined geometric configuration. The first transmission line is disposed on a first dielectric material between the first port and the second port. L is an integer. M second transmission line layers are disposed in alternating layers with the L first transmission line layers to form a total of N transmission line layers within the structure. M and N are integers and N is greater than or equal to three. Each second transmission line layer includes a second transmission line substantially conforming to the predetermined geometric configuration. The second transmission line is disposed on a second dielectric material between the third port and the fourth port. Each second transmission line is disposed in a predetermined position relative to a corresponding first transmission line within the structure.
In another aspect, the present invention is directed to a coupler structure that includes a first port, a second port, a third port, and a fourth port. L first transmission line layers are disposed in the structure. Each first transmission line layer includes a first transmission line conforming to a predetermined geometric configuration. The first transmission line is disposed on a first dielectric material between the first port and the second port. L is an integer. M second transmission line layers are disposed in alternating layers with the L first transmission line layers to form a total of N transmission line layers within the structure. M and N are integers and N is greater than or equal to three. Each second transmission line layer includes a second transmission line substantially conforming to the predetermined geometric configuration. The second transmission line is disposed on a second dielectric material between the third port and the fourth port. Each second transmission line is disposed in a predetermined position relative to a corresponding first transmission line within the structure. The cross-sectional area is a predetermined function of N, the predetermined geometrical configuration, and a selected coupling constant.
In yet another aspect, the present invention is directed to method for making a coupler. The method includes: (a) providing a first transmission line layer, the first transmission line layer including a first transmission line disposed on a first dielectric material and conforming to a predetermined geometric configuration; (b) disposing a second transmission line layer on the first transmission line layer, second transmission line layer including a second transmission line being vertically aligned to the first transmission line and substantially conforming to the predetermined geometric configuration, the second transmission line being disposed on a second dielectric material; (c) bonding the first transmission line layer and the second transmission line layer; (d) repeating steps (a)-(c) to form a laminate structure comprising N alternating layers of L first transmission line layers and M second transmission line layers, L, M, and N being integers, wherein N is greater than or equal to three; (e) coupling a first end of the L first transmission lines to a first port and a second end of the L first transmission lines to a second port; and (f) coupling a first end of the M second transmission lines to a third port and a second end of the M second transmission lines to a fourth port.
Additional features and advantages of the invention will be set forth in the detailed description which follows, and in part will be readily apparent to those skilled in the art from that description or recognized by practicing the invention as described herein, including the detailed description which follows, the claims, as well as the appended drawings.
It is to be understood that both the foregoing general description and the following detailed description are merely exemplary of the invention, and are intended to provide an overview or framework for understanding the nature and character of the invention as it is claimed. The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate various embodiments of the invention, and together with the description serve to explain the principles and operation of the invention.
Reference will now be made in detail to the present embodiments of the invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts. An exemplary embodiment of the vertical interdigital coupler of the present invention is shown in
As embodied herein, and depicted in
In general, transmission line layers 14 are disposed in alternating layers with transmission line layers 12 to form a total of N transmission line layers. Transmission lines 12 and transmission lines 14 are disposed in a predetermined vertical position relative to each other. In one embodiment, transmission lines 12 are vertically aligned with transmission lines 14 to effect maximum coupling. In other embodiment, transmission lines 14 are vertically offset from transmission lines 12 to obtain a different degree of coupling. In other words, the vertical geometric configuration may be adjusted to obtain a predetermined coupling constant. In accordance with the present invention, N is an integer value that is greater than or equal to three (3). N may be selected for a variety of reasons including coupling value, form factor considerations and etc. The alternating layers of transmission line layers 12 and transmission line layers 14 are typically disposed between a pair of ground plates 18. In certain embodiment, however, the ground plates 18 are unnecessary. Each second transmission line is disposed in a predetermined position relative to a corresponding first transmission line within the structure.
Referring to
The features and benefits of the present invention are more readily illustrated by comparing the three-layer vertical interdigital broad side coupler (
Referring to
Referring to
The odd-mode coupling characteristics of the conventional broadside coupler are shown in
The same odd mode impedance is achieved by the present invention with a narrower line width relative to the conventional device. And the even-mode impedance is higher. As such, the present invention yields a stripline height reduction and miniaturization (volume reduction) for an equivalent coupling value.
Of course, even-mode impedance may also be adjusted by changing the dielectric material since impedance is a function of the dielectric permittivity. Materials having a higher dielectric constant lower the even-mode impedance. Accordingly, altering the dielectric will only result in a reduction in the X-Y plane, i.e., in the horizontal plane. On the other hand, a volume reduction will not be realized using this approach.
Since coupling is mostly a function of line width and dielectric spacing, one may be tempted to employ thinner dielectric substrates between the transmission lines 512, 514 in the conventional broadside coupler (
Referring to
The total ground plane spacing of the stripline structure, not including conductor thickness is:
bN=2h+(N−1)d (3)
The total ground plane spacing of the stripline structure including the conductor thickness is:
BN=2h+(N−1)d+Ntm (4)
The cross sectional area occupied by a coupled section is therefore:
AN=BN(s+w)=(s+w)(2h+(N−1)s+Ntm) (5)
Equation (5) is an approximation that assumes that the structure has an electrical wall interposed between each vertical conductor group. This approximation is reasonable for tightly spiraled structures with X-Y dimension much smaller than one quarter wavelength (λ/4). Thus, the capacitances can be approximated to that of parallel plate capacitance:
The dimension l is the length of the transmission lines and dCP is the distance between the plates.
Cx is employed in the even and odd mode capacitance equations derived herein. Those of ordinary skill in the art will understand that the constants ∈0 and ∈r in equation (7) refer to the permittivity of the dielectric material. Permittivity is a measure of a dielectric material's response to an applied electric field. In particular, if the permittivity of a first dielectric material is larger than the permittivity of a second dielectric material, the first material will store a greater charge for a given applied electric field. As equation (7) suggests, permittivity is proportional to capacitance. Thus, the first dielectric material will have a greater capacitance. Note also that ∈0, the permittivity of free space is 8.8541878176×10−12 farads per meter (F/m). Hence, [pFm] is used to denote “pico Farads per meter” in equation (7).
The resultant odd and even mode capacitances are as follows:
Note that the odd-mode capacitance does not depend on the strip line height. This implies that the stripline ground planes may be removed without any adverse consequences (relative to the odd mode). In other words, this design is an approximation of a coax cable. Also of note is that the even-mode capacitance is identical to the conventional 2-layer broadside coupler. In fact, the even-mode capacitance does not depend on the value of N.
Again, the even mode value is identical to the conventional 2-layer broadside coupler.
The odd-mode capacitance may given as a function of N.
As noted above, the even-mode capacitances are constant.
In view of the above derivations, a general formula for the capacitances may be expressed as:
However, since Ce, depends on Cx it would be more useful to describe the functions for constant coupling. Coupling may be defined as follows for a TEM structure. As noted in equation (1)
where each involved impedance can be described as
or alternatively as
If we assume unity frequency, a homogeneous dielectric, and only consider the capacitances, then:
Thus, inserting equation (18) and equation (19) into equation (20), the coupling value k may be put in terms of the cross-sectional geometry of the coupler.
Referring to
The vertical axis in
Those of ordinary skill in the art will understand that Table 1 and
Referring to
Table 2 provides the numerical data required to generate the chart in
Note again that the parallel plate capacitor model is an approximation. In practice the h/d numbers may multiplied by a constant value in accordance with the plan view geometric configuration (e.g., see
As noted in the Background Section, coupling values greater than 3 dB refer to coupler devices wherein less than half of the incident signal is directed out of the coupled port. In some cases, it is desirable to have a coupling value less than 3 dB, i.e., wherein a majority of the incident signal is directed out of the coupled port. Further, some implementations may require a zero (0) dB coupler, i.e., wherein all of the incident signal, less insertion losses of course, is directed out of the coupled port. Accordingly, in addition to the discrete coupling values provided in Table 2, coupler devices having any coupling coefficient greater than or equal to zero (0) dB are realized by the present invention.
Referring to
because Cx=ε0εr, lw it follows that,
Using an approximation for the free space permittivity:
Of interest is the value of ratio h/w per unit length, i.e., for l=1. Note also that for most applications the relative permeability is 1. Accordingly,
For a special case where εr=π2 (˜Alumina) and 3 dB coupling in a 50Ω coupler (Ze≈120Ω). The ratio h/w=2.
Those of ordinary skill in the art will appreciate that more accurate impedance formulas may be obtained for various coupler configurations using Schwartz-Christoffel transformations or curve fitting techniques. Further, because of the device miniaturization and compactness made possible by the present invention, and typical layout constraints, device performance may be more accurately investigated by way of electromagnetic simulation tools known in the art.
As embodied herein and depicted in
Coupler 10 occupies the upper-half of device 100 and coupler 10′ is disposed in the bottom portion of device 100. Coupler 10 and coupler 10′ share ground plate 18′. Thus, coupler 10 is disposed between ground plate 18 and interior ground plate 18° Coupler 10′ is disposed between plate 18′ and lower ground plate 18″. Note that upper ground plate 18 includes interior vias 180 configured to accommodate interior signal transmission paths (not shown) disposed between transmission line 12 and port 2. Vias 180 are also configured to accommodate signal transmission paths disposed between transmission line 14 and port 4. Ground plate 18′ includes signal vias 182′ disposed along an edge portion of the plate 18′. Vias 182′ are configured to accommodate signal transmission paths disposed between transmission line 12, and port 1, and signal transmission paths disposed between transmission lines 14 and port 3. Those of ordinary skill in the art will understand that dielectric layers 16 are disposed between each transmission line 12, 14, or 12′, 14′. The dielectric layers 16 are not shown in
Referring to
In general, couplers 10 of the present invention may be fabricated in the following manner. As an initial step, the geometric configuration, i.e., the shape of the transmission line in plan view, the width of the conductors, the thickness of the conductors, and all the various spacing dimensions have been calculated. Each transmission line layer is provided as a conductive sheet bonded to a dielectric sheet. Subsequently, the predetermined geometric pattern is transferred to the surface of the conductive sheet using photolithographic techniques. A photoresist material is disposed on the conductive sheet and the pattern is transferred to the resist material by directing radiant energy through a mask. The mask, of course, includes the image of the pattern. Imaging optics disposed in the photolithographic system ensure that the line widths transferred to the surface of the photoresist are properly dimensioned within an appropriate tolerance range. Subsequently, the exposed photoresist material and the underlying portion of the conductive sheet are removed by applying an etchant. The etching provides the transmission line layer including transmission lines 12 (14) disposed on dielectric substrate 16.
Transmission line layer 14 is placed in vertical alignment on transmission line layer 12. Those of ordinary skill in the art will understand that various keying structures and techniques may be employed to ensure that vertical alignment is effected. After alignment, the transmission line layer 12 is bonded to transmission line layer 14. Those of ordinary skill in the art will understand that any suitable bonding technique may be employed depending on the type of dielectric material used to implement dielectric layer 16. For example, with certain polymer dielectric materials, the step of bonding may be performed by applying heat and/or pressure to the sandwiched transmission line layers.
The aforementioned process steps are repeated to form a laminate structure comprising N alternating layers of transmission line layers 12 and transmission line layers 14. Again, N is an integer value greater than or equal to three. After this process step is completed, transmission lines 12 are coupled between port 1 and port 2, and transmission lines 14 are coupled between port 3 and port 4.
Referring back to
In the next step, a layer 14 is disposed on the three-layer laminate structure and a layer 12′ is disposed below the laminate structure. Again, the layers are aligned in accordance with the manner previously described. Subsequently, the layers are bonded together to form a five ply structure. This procedure continues until both coupler 10 and coupler 10′ have the proper number (N) of transmission line layers. The ports are then connected to the proper transmission lines and the device is disposed in housing 102.
It will be apparent to those of ordinary skill in the pertinent art that modifications and variations can be made to the transmission line layers of the present invention depending on the desired coupling and the desired form factor geometries. Thus, the conductive layer may be formed using any suitable material such as copper, aluminum, gold, platinum, and other such suitable materials. Similarly, the dielectric material may be implemented using various polymer material, a thermoplastic material, a thermoset material, Teflon, or a curable (thermal or UV) resin materials.
Referring back to
Those of ordinary skill in the art will also understand that different impedances and/or coupling values may be achieved by using other connection schemes between the transmission lines. In one implementation, the designers may leave the transmission line end open. On the other hand, the transmission line may be shorted to obtain a specific impedance, in a manner similar to interdigital filter structures.
Referring to
In the 1.0 GHz example, curve 160 (DC) is measured at −3.248 dB below the incident RF signal, whereas curve 162 (C port) is −3.615 dB. Thus, there is a 0.367 dB difference between the nominal 3 dB output ports. The return loss (RL) measured by curve 164 is approximately −22.032 dB below the coupled port output. The isolated port is −25.204 dB below the coupled port output. The performance of coupler 10 at 1.725 GHz is similar. The return loss is −24.035 dB down and the isolation port output is −27.551 dB below the coupled port output.
All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. The term “connected” is to be construed as partly or wholly contained within, attached to, or joined together, even if there is something intervening.
The recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein.
All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate embodiments of the invention and does not impose a limitation on the scope of the invention unless otherwise claimed.
No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit and scope of the invention. There is no intention to limit the invention to the specific form or forms disclosed, but on the contrary, the intention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention, as defined in the appended claims. Thus, it is intended that the present invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.
This is application is based on U.S. Provisional Patent Application 60/715,696 filed on Sep. 9, 2005, the content of which is relied upon and incorporated herein by reference in its entirety, and the benefit of priority under 35 U.S.C. § 119(e) is hereby claimed.
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