Vertical internal combustion engine

Information

  • Patent Grant
  • 6283080
  • Patent Number
    6,283,080
  • Date Filed
    Wednesday, August 2, 2000
    24 years ago
  • Date Issued
    Tuesday, September 4, 2001
    23 years ago
Abstract
A vertical internal combustion engine for an outboard motor having a crankshaft directed substantially in a vertical direction contains a flywheel provided integrally on a lower end of the crankshaft and an oil pan provided under the flywheel. A lubricating oil pump driven by the crankshaft to rotate is disposed under the flywheel, and in the internal combustion engine, the center of gravity is positioned low so that the flywheel can be supported stably and the dischagrability of the lubricating oil pump will be high. Moreover, a pair of balancer shafts connected to the crankshaft to be driven thereby is disposed in parallel with the crankshaft on both sides of the engine cylinders, and balancer shaft lubricating oil passages are provided for lubricating balancer shaft pivot portions.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a vertical internal combustion engine having a crankshaft directed substantially in a vertical direction, particularly a vertical internal combustion engine for an outboard motor.




In a 4-stroke cycle vertical internal combustion engine disclosed in Japanese Laid-Open Patent Publication No. Hei 7-149290, a flywheel is provided on a lower end of a crankshaft directed in a vertical direction integrally and a lubricating oil pump is disposed above the flywheel. Further, at a position above the flywheel, a drive gear is provided on the crankshaft integrally and a speed increasing mechanism is interposed between the drive gear and the lubricating oil pump so that the lubricating oil pump is rotationally driven at a higher speed than that of the crankshaft.




In a 4-stroke cycle vertical internal combustion engine disclosed in Japanese Laid-Open Patent Publication No. Hei 8-100616, a lubricating oil pump is directly connected to a lower end of a cam shaft directed vertically.




According to the engine disclosed in the above-mentioned Japanese Publication No. Hei 7-149290, since the lubricating oil pump rotates at a higher speed than the crankshaft, even if the lubricating oil pump is small-sized, a high discharge ability is obtainable. However, owing to the lubricant oil pump positioning below a bearing portion of the internal combustion engine for pivotally supporting the crankshaft, a part of the crankshaft extending downward from the bearing portion becomes long so that it is difficult to support the flywheel having a large inertial mass stably from a viewpoint of vibration.




According to the engine disclosed in the above-mentioned Japanese Publication No. Hei 8-100616, since no lubricating oil pump is disposed above the flywheel, the flywheel can be arranged near the internal combustion engine and as the result the flywheel having large inertial mass can be supported stably. However, since rotational speed of the cam shaft is a half of that of the crankshaft, there are inconveniences that the discharge ability is low and the lubricating oil pump becomes large necessarily.




Some vertical internal combustion engines for outboard motors in which balancer shafts are used for reducing vibration are disclosed in Japanese Laid-Open Patent Publications Nos. Sho 63-192693, Hei 3-224894and Hei 4-337143.




The Japanese Publication 63-192693and 3-224894disclose balancer mechanisms for offsetting and reducing the primary vibration in an in-line 2-cylinder 4-stroke cycle internal combustion engine.




On the one hand, the Japanese Publication 4-337143discloses a balancer mechanism in a 4-stroke cycle in-line 4-cylinder engine which aims at reducing the secondary vibration because the engine has an advantage that the primary vibration does not occur fundamentally. However, as secondary vibration becomes larger, the balancer becomes large-sized more and it becomes necessary to care about balancer shaft supporting constructions and lubricating passages.




The Japanese Laid-Open Patent Publication No. Hei 3-33416 discloses a water-cooled 4-stroke cycle internal combustion engine for propelling ships in which a suction system is arranged on one side and an exhaust system and a cartridge type oil filter are arranged on another side. As shown in

FIG. 8

of the above publication, lubricating oil having passed through the oil filter is supplied to a cam shaft pivot portion through some oil passages to lubricate the cam shaft pivot portion.




In a water-cooled 4-stroke cycle internal combustion engine for propelling ships disclosed by the Japanese Laid-Open Patent Publication No. Hei-8-100616 too, a lubricating oil passage connected between an oil filter disposed near a suction system on a front face of a crankcase and a valve moving system is arranged on the side of an exhaust system.




However, in the internal combustion engine of the publication 3-33416, an electric parts box as well as the oil filter cartridge is disposed on the side of the exhaust system and therefore if the electric parts box becomes large for meeting demands to electric control system, it is difficult to dispose the oil filter cartridge at the same position.




In the internal combustion engine of the publication 8-100616, the oil filter is disposed on a front face of the crankcase and maintenance work is easy. But since an oil passage for lubricating oil after passing through the oil filter is provided in a exhaust system, the oil passage is long to increase flow resistance, capacity of the oil pump has to be improved and amount of oil is necessarily increased.




SUMMARY OF THE INVENTION




An object of the present invention is to provide a vertical 4-stroke internal combustion engine enabling a better arrangement of a flywheel and a lubricating oil pump. Another object of the present invention is to provide an outboard motor having such an internal combustion engine mounted. A further object of the present invention is to provide such an internal combustion engine having a lubricating device suitable for providing a balancer mechanism.




According to the present invention, there is provided a vertical internal combustion engine having a crankshaft directed substantially in a vertical direction, a flywheel provided on a lower end of the crankshaft integrally and an oil pan provided under the flywheel, wherein a lubricating oil pump driven by the crankshaft to rotate is disposed under the flywheel.




The flywheel is positioned close by the main body of the internal combustion engine so that the flywheel is supported stably irrespective of any variation of its rotational speed.




In the above internal combustion engine, a rotor of the lubricating oil pump may be positioned on a lower portion of the crankshaft and driven to rotate together with the crankshaft. According to this engine, a driving system of the lubricating oil pump can be simplified and weight lightening and reduced cost can be achieved. In addition, because the lubricating oil pump can be rotated at the same rotational speed as the crankshaft, discharge ability of the lubricating oil pump can be improved without making the lubricating oil pump large-sized.




According to another aspect of the present invention, there is provided a 4-stroke cycle vertical internal combustion engine, having an internal combustion engine main body housing a crankshaft directed substantially in a vertical direction; a flywheel provided on a lower end of the crankshaft integrally; an oil pump body forming a flywheel chamber for housing the flywheel; a oil pan disposed below the flywheel; a mount case separated from the oil pump body and having a return oil passage arranged below the oil pump body for returning lubricating oil from the internal combustion engine main body to the oil pan and a lubricating oil passage for gathering lubricating oil which has lubricated the crankshaft from a periphery of the pump body toward a center of the crankshaft and returning the lubricating oil to the oil pan; and a lubricating oil pump disposed under the oil pump body.




According to this engine, when the lubricating oil pump is disassembled for maintenance, the flywheel and the oil pump body are not required to be removed, so that disassembling and assembling work can be carried out efficiently and easily.




Further, since the flywheel chamber can be closed, adhesion of lubricating oil to the flywheel can be prevented so that a loss of power and deterioration of the lubricating oil can be avoided.




The mount case may be connected to an under surface of the internal combustion engine main body oil-tightly surrounding the oil pump body to enable smoother return of the lubricating oil.




By using the above vertical internal combustion engine of the present invention as an engine for an outboard motor having cylinders arranged substantially along a lengthwise plane of a ship, it is possible to lower the center of gravity of the outboard motor by lowering position of the internal combustion engine for improving stability of the ship.




According to the other aspect of the present invention, there is provided a vertical internal combustion engine having a crankshaft directed substantially in a vertical direction and a plurality of cylinders arranged along a vertical plane including the crankshaft, comprising a pair of balancer shafts connected to the crankshaft to be driven, pivotally supported in a cylinder block and disposed in parallel with the crankshaft on both sides of the cylinders; pivot holes for pivotally supporting the balancer shaft formed at uppermost and middle crankshaft supporting portions of the cylinder block passing through the crankshaft supporting portions; a work hole for working the pivot holes formed at a lowermost crankshaft supporting portion of the cylinder block positioned on a center line of the pivot holes; and a plug closing the work hole tightly.




In this vertical internal combustion engine, the balance shaft extends as long as the crankshaft to absorb inertia forces and unbalanced moments of inertia in each of the cylinders arranged vertically so that vibration of the internal combustion engine can be reduced sufficiently. Since the balancer shafts are disposed on both sides of the cylinders, the internal combustion engine can be miniaturized in its entirety.




Further, since the balancer shaft pivot holes and the work hole are provided in parallel with the crankshaft passing through the cylinder block, these holes can be machined easily. A tip end of a finishing tool is guided and supported by the work hole so that work for finishing the balancer shaft pivot holes can be carried out surely and efficiently.




In the above-mentioned vertical internal combustion engine, a lubricating oil supply means may be provided at the pivot hole of the uppermost crankshaft supporting portion. In this engine, lubricating oil supplied to the uppermost balancer shaft pivot hole goes down by gravity, after it lubricates the uppermost balancer shaft pivot hole and the balancer shaft, to lubricate the middle balancer shaft pivot holes arranged above and below in turn so that each balancer shaft can be lubricated by only one lubricating oil supply means surely and the lubricating supply construction of the balancer shaft is significantly simplified to enable cost down.




According to the above-mentioned vertical internal combustion engine wherein the lowermost crankshaft supporting portion is divided into an upper wall and a lower wall between which an oil passage space is interposed, the lower wall extends radially slanting downward and only the work hole of the lower wall is closed by the plug, the lubricating oil going down through a space within the cylinder block is led into the oil passage space from an upper surface of the divided upper wall through the work hole thereof, then flows in a radial direction along an upper surface of the divided lower wall to flow down to a periphery of the mount case. Further, a balancer shaft driving means for transmitting power from the crankshaft to the balancer shaft can be disposed so as not to interfere with the flywheel and the power shaft under the cylinder block as well as the lubricating oil.




According to a further aspect of the present invention, there is provided a water-cooled 4-stroke cycle internal combustion engine for propelling ships having a cylinder head and a cylinder block, comprising a plurality of connecting bolts for detachably connecting the cylinder head with the cylinder block arranged around a cylinder with substantially equal distances from a center axis of the cylinder; an exhaust passage formed in the cylinder head positioned on one side of the cylinder, opening on a connecting face to the cylinder block; a cooling water passage disposed around the exhaust passage in the cylinder head, opening on the connecting face; an exhaust passage formed in the cylinder block positioned on the above-mentioned one side of the cylinder, opening on a connecting face to the cylinder head to communicate with the exhaust passage in the cylinder head; a cooling water passage disposed around the exhaust passage in the cylinder block, opening on the connecting face to the cylinder head to communicate with the cooling water passage in the cylinder head; a lubricating oil passage formed in the cylinder head positioned on another side of the cylinder, opening on the connecting face to the cylinder block; and a lubricating oil passage formed in the cylinder block positioned on the above-mentioned another side of the cylinder, opening on the connecting face to the cylinder head to communicate with the lubricating oil passage in the cylinder head.




The periphery of the exhaust passage which is heated by exhaust passing through is cooled by the cooling water passage to suppress heat transfer to other parts of the cylinder head and the cylinder block, and temperature rising of the lubricating oil in the lubricating oil passage arranged on the side opposite to the exhaust passage can be prevented considerably.




Further, even if the connecting faces of the cylinder head and the cylinder block become narrow as a result of cylinder diameter being increased for improving output of the internal combustion engine, the cylinder head and the cylinder block are connected uniformly by the connecting bolts arranged around the cylinder with substantially equal distances from a center axis of the cylinder so that tightness of a gasket inserted between the connecting faces is kept at a predetermined high level all over the peripheral edge round the cylinder.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a vertical sectional side view of an outboard motor having a vertical internal combustion engine according to the present invention;





FIG. 2

is a plan view of the internal combustion engine;





FIG. 3

is a front view of the internal combustion engine;





FIG. 4

is a vertical sectional side view of the internal combustion engine;





FIG. 5

is a front view of a joining surface of the cylinder block to the crankcase in the internal combustion engine;





FIG. 6

is a front view showing a cross section along balancer shaft of the internal combustion engine;





FIG. 7

is a section along the line VII—VII of

FIG. 3

;





FIG. 8

is a section along the line VIII—VIII of

FIG. 3

;





FIG. 9

is a section along the line IX—IX of

FIG. 3

;





FIG. 10

is a section along the line X—X of

FIG. 3

;





FIG. 11

is a view showing the crankcase and the cylinder block viewed from the bottom;





FIG. 12

is a plan view of a mount case;





FIG. 13

is a section along the line XIII—XIII of

FIG. 12

;





FIG. 14

is a section along the line XIV—XIV of

FIG. 5

;





FIG. 15

is a section along the line XV—XV of

FIG. 14

;





FIG. 16

is a section along the line XVI—XVI of

FIG. 14

;





FIG. 17

is a view showing a joining face of the cylinder block; and





FIG. 18

is a view showing a joining face of the cylinder head.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




The drawings show a preferred embodiment of the present invention.




The vertical internal combustion engine


1


according to the present invention is a in-line 4-cylinder, water-cooled, 4-stroke cycle internal combustion engine which has a crankshaft


30


directed vertically and cylinders


32


directed rearward with respect to a ship body. As shown in

FIG. 1

, the engine


1


is mounted on an outboard motor


0


which has a main case comprising an engine cover


2


covering the vertical internal combustion engine


1


, an extension case


3


and a gear case


4


. Under the vertical internal combustion engine


1


, a mount case


5


and a oil pan


6


are piled in order and integrally connected to the vertical internal combustion engine


1


.




The outboard motor


0


is attached to a stern


19


of a motorboat not shown by means of an attachment device


7


which comprises a bracket


8


fixed to the stern


19


, a tilt shaft


9


laterally laid on an upper end of the bracket


8


, a swivel case


10


having a front end pivoted on the tilt shaft


9


so as to swing vertically, and connecting means


11


provided at upper and lower parts of a revolving portion of the swivel case


10


and having mounts M.




A steering handle not shown is provided at the revolving portion of the swivel case


10


and the swivel case is revolved right and left together with the outboard motor


0


when the steering handle is operated to swing right and left.




To a lower end of the crankshaft directed vertically is integrally connected a driving shaft


12


which extends within the extension case


2


downward and reaches the interior of the gear case


4


. A lower end of the driving shaft


12


is connected to a propeller shaft


14


through an ahead-astern change over device


13


in the gear case


4


. Therefore, power of the vertical combustion engine


1


is transmitted to the propeller


15


through the crankshaft


30


, the driving shaft


12


, the ahead-astern change over device


13


and the propeller shaft


14


to drive the propeller


15


rotationally.




A normal-reverse manipulating shaft


16


extends downward passing through the swivel case


10


vertically and reaches the ahead-astern change over device


13


. When a manipulating lever


17


at an upper end of the normal-reverse manipulating shaft


16


is swung right and left, the ahead-reverse change over device


13


is changed over to rotate the propeller


15


in a normal or reverse direction.




The main body of the vertical internal combustion engine


1


is constituted of a crankcase


20


, a cylinder block


21


, a cylinder head


22


, a head cover


23


, the mount case


5


and the oil pan


6


. These crankcase


20


, cylinder block


21


, cylinder head


22


and head cover


23


are arranged from front to rear in order with respect to the ship body, and connected to each other in one body by bolts


24


,


25


,


26


,


28


as shown in

FIGS. 6

to


9


. As mentioned above, at under surfaces of the crankcase


20


and the cylinder block


21


, the mount case


5


and the oil pan


6


are integrally connected to the crankcase


20


and the cylinder block


21


by bolts not shown.




As shown in

FIG. 4

, the crankshaft


30


directed vertically is rotationally supported at crankshaft supporting portions


103


of the crankcase


20


and the cylinder block


21


by journal bearings


31


. cylinders


32


directed horizontally in front-rear directions are disposed at regular intervals in a vertical direction. A piston


33


is fitted to each of the cylinders


3


to slide and connected to the crankshaft


30


by means of a connecting rod


34


so that reciprocation of the piston


33


causes the crankshaft


30


to be driven to rotate clockwise as viewed from above.




As shown in

FIGS. 7

to


10


, within a valve moving chamber


35


, a cam shaft holder


36


is attached to a top face (rear face with respect to the ship body) of the cylinder head


22


and a cam shaft


38


is rotationally supported between the cam shaft holder


36


and the cylinder head


22


by a journal bearing


37


. At the right and left with respect to the ship body of the cam shaft


38


are supported on the cam shaft holder


36


rocker shafts


39


,


40


parallel with the cam shaft


38


. On the rocker shafts


39


,


40


are pivoted so as to swing rocker arms


41


,


42


having tip ends contacted with an intake valve


43


and an exhaust valve


44


respectively. The cam shaft


38


is driven to rotate at a half numbers of revolution compared with the crankshaft


30


. By a valve moving device


55


which is mentioned in the later part, the intake valve


43


and the exhaust valve


41


are driven to open and close intermittently every two revolutions of the crankshaft


30


.




As shown in

FIG. 8

, an intake passage


45


opened and closed by the intake valve


43


is connected with a lower stream end of an intake manifold


47


positioned on the right side with respect to the ship body (left side in FIG.


2


). An upper stream end of the intake manifold


47


is connected with an intake chamber


49


through a throttle valve


49


. The intake chamber


49


has an intake aperture (not shown) opening within the engine cover


2


so that air inhaled into the engine cover


2


through an intake aperture


2




a


(

FIG. 1

) is introduced into the intake chamber


49


and then to the intake passage


45


through the throttle valve


48


and the intake manifold


47


.




An exhaust passage


46


opened and closed by the exhaust valve


44


is directed to the left side with respect to the ship body (right side in FIG.


8


), bent at a lower stream end toward the cylinder block


21


(toward the front with respect to the ship body) and connected to an exhaust passage


50


directed in vertical direction within the cylinder block


21


. As shown in

FIGS. 11 and 12

, the exhaust passage


50


opens to an exhaust hole


51


which communicates with an exhaust passage


52


of the mount case


5


.




To a lower end of the exhaust passage


52


is connected an upper end of an exhaust pipe


53


(

FIG. 1

) having a lower end opening within the extension case


3


. Exhaust gas discharged into the extension case


3


from the exhaust pipe


53


passes through a space within the gear case


4


to be discharged into the water through an exhaust passage


54


(FIG.


1


).




The valve moving device


55


shown in

FIG. 8

is disposed above the crankcase


20


and the cylinder block


21


. Namely, as shown in

FIGS. 2 and 4

, a drive pulley


56


is integrally fitted to an upper part of the crankshaft


30


, a driven pulley


57


is integrally fitted to an upper end of the cam shaft


20


, an idler pulley


58


is pivotally supported on the cylinder block


21


and an endless belt


59


is wound round these pulleys


56


,


57


and


58


.




Further, as shown in

FIGS. 2

,


4


and


6


, a balancer drive pulley


60


is integrally fitted to the crankshaft


30


at a position above the drive pulley


56


, balancer driven pulleys


61


,


62


are provided so as to rotate freely positioned on the right and left of the cylinder


32


, an idler pulley


63


concentric with the above-mentioned idler pulley


58


is pivotally supported and an endless belt


64


is wound round these pulleys


60


,


61


,


62


and


63


.




As shown in

FIGS. 2 and 6

, the balancer driven pulley


61


on the left side with respect to the ship body (right side in

FIGS. 2

,


6


) is integrally fitted to the left side balancer shaft


65


pivotally supported in the cylinder block


21


. The other balancer shaft


66


disposed symmetrically with the balancer shaft


65


about the cylinder


32


has a lower portion pivotally supported by the cylinder block


21


and an upper portion pivotally supported by a balancer supporting bracket


67


and a bracket cover


68


attached to the bracket


67


, and a drive gear


69


integral with the balancer shaft


66


and a driven gear


70


integral with the balancer driven pulley


62


are engaged with each other so that the balancer shafts


65


,


66


are driven to rotate with the same revolutional speed but in opposite directions.




As shown in

FIGS. 2 and 4

, on an upper surface of the crankcase


20


are attached a bracket


71


having an end


71




a


on which an end


72




a


of an AC generator


72


is pivoted so as to swing. Another end portion


72




a


of the generator


72


is fitted movably in an arcuate groove


71




b


formed on another end portion of the bracket


71


, and fixed to the bracket


71


by fixing means not shown. An endless belt


75


is wound round a drive pulley


73


integrally fitted to an upper end of the crankshaft


30


and a driven pulley


74


integrally fitted to an upper end of a rotary shaft of the AC generator


72


.




Further, as shown in

FIGS. 4 and 5

, a flywheel


76


is integrally fitted by bolts


78


to a lower end of the crankshaft


30


and a ring gear


77


is formed on a circumference of the flywheel


76


. On a lower surface of the flywheel is attached a connecting member


79


to which an upper end of the above-mentioned driving shaft


12


is fitted by means of splines. The ring gear


77


is engaged with a drive pinion (not shown) disposed in an arcuate recess


80


formed on a lower surface of the cylinder block


21


as shown in

FIGS. 11

,


12


. When the drive pinion is rotated by a starter motor S shown in

FIG. 5

, the ring gear


77


, the flywheel


76


and the crankshaft


30


are driven to rotate.




Next, the lubricating system of the vertical internal combustion engine


1


will be described.




As shown in

FIG. 4

, on lower surfaces of the crankcase


20


and the cylinder block


21


is provided an oil pump body


82


of an trochoid type lubricating oil pump


81


which has a rotor


83


integrally fitted to the connecting member


79


, a pump chamber


84


closed by a lid


85


and a suction port


86


opening downward. A suction pipe


88


having an upper end connected with the suction port


86


extends downward within the oil pan


6


passing through a return oil hole


116


. A strainer


89


is connected to a lower end of the suction pipe


88


.




As shown in

FIGS. 3

,


5


,


10


and


11


, the lubricating oil pump


81


has a discharge port connected with a vertical oil passage


90


which is connected with a longitudinal horizontal oil passage


91


extending toward the crankcase in front and a longitudinal horizontal oil passage


92


within the crankcase in turn. To a front end of the longitudinal horizontal oil passage


92


is connected a lower end of a vertical oil passage


93


extending upward. An upper end of the vertical oil passage


93


is connected to a longitudinal horizontal oil passage


94


directed to the left (right in FIG.


3


).




Further, as shown in

FIGS. 3 and 9

, a left end of a longitudinal horizontal oil passage


94


is connected to an intake portion


96


of an oil filter


95


and a discharge portion


97


of the oil filter


95


is connected to a communication oil passage


98


directed to the left (right in

FIG. 3

) of the crankcase


20


.




The communication oil passage


98


communicates with a crankshaft oil passage


99


directed vertically positioned at a center of the width and balancer shaft oil passages


100


,


101


directed vertically positioned at right and left sides of the oil passage


99


respectively.




As shown in

FIGS. 7 and 10

, a crankshaft oil passage


102


directed rearward horizontally is formed in each of the crankshaft supporting portions


103


. A tip end of the crankshaft oil passage


102


communicates with the journal bearing


31


of the crankshaft


30


, therefore the journal bearing


31


is lubricated with the lubricating oil pressurized and sent out by the lubricating oil pump


81


, filtered by the oil filter


95


and brought through the above-mentioned oil passages.




In the uppermost crankshaft supporting portion


103




a


are formed balancer shaft oil passages


104


,


105


directed rearward horizontally through the crankcase


20


and the cylinder block


21


. The balancer shaft oil passages


194


,


105


communicate with the above-mentioned balancer oil passages


100


,


101


at the front ends (lower ends in

FIG. 10

) and with the balancer shafts


65


,


66


at the rear ends (upper ends in FIG.


10


).




As shown in

FIG. 6

, a pivot portion


65




a


at the upper end of the balancer shaft


65


is lubricated by the lubricating oil discharged from the rear end of the balancer shaft oil passage


104


. The lubricating oil drops by gravity after lubricating the upper end pivot portion


65




a


and reaches a pivot portion


65




b


at the lower end of the balancer shaft


65


to lubricate the pivot portion


65




b.






The rear end of the balancer shaft oil passage


105


is connected with the balancer shaft oil passage


106


in the cylinder block


21


and the balancer pivot bracket


67


. The balancer shaft oil passage


106


is connected with the cam shaft oil passage


107


in the bracket cover


68


and the upper end of the cam shaft oil passage


107


is opened to the pivot portion


62




a


of the balancer driven pulley


62


to lubricate the pivot portion


62




a


too.




As shown in

FIG. 7

, in an upper part of the cylinder block


21


is formed a cam shaft oil passage


107


directed obliquely rearward horizontally. The cam shaft oil passage has a front end connected with the Journal bearing


31




a


at the uppermost crankshaft supporting portion


103




a


and a rear end connected with a front end of a cam shaft oil passage


108


directed rearward horizontally. A rear end of the cam shaft oil passage


108


is connected with a cam shaft oil passage


109


in the cylinder head


22


through a communication passage


27


of the cylinder head


22


and a hole


26




a


of the bolt


26


for connecting the cylinder head


22


to the cylinder block


21


. A rear end of the cam shaft oil passage


109


opens to the pivot portion


38




a


of the cam shaft


38


. A rocker oil passage


110


opening to the pivot portion


38




a


is formed in the cam shaft holder


36


.




Thus, a part of the lubricating oil supplied to the uppermost journal bearing


3




a


is sent to the pivot portion


38




a


of the cam shaft


38


through the cam shaft oil passages


107


,


108


and


109


to lubricate the pivot portion


38




a


. A part of the lubricating oil supplied to the pivot portion


38




a


is sent to center holes (not shown) of the rocker shafts


39


,


40


through the rocker oil passage


110


and further to pivot portions (not shown) of the rocker arms


41


,


42


to lubricate the pivot portions.




As shown in

FIGS. 5

,


6


,


14


,


15


and


19


, at vertically middle positions of the lowermost crankshaft supporting portions


103




b


in the crankcase


20


and the cylinder block


21


, horizontal flat oil passage spaces


111




a


,


111




b


are formed (in the section of

FIGS. 15

,


16


, only the flat oil passage space


111




b


on the cylinder block


21


side is shown). Peripheries of the flat oil passage spaces


111




a


,


111




b


of the crankcase


20


and the cylinder block


21


are bounded by partition walls


112




a


,


112




b


respectively, and as shown in

FIGS. 12 and 14

, the flat oil passage spaces


111




a


,


111




b


communicate with partitioned spaces


113




a


,


113




b


formed on the outside of the partition walls


112




a


,


112




b


through return oil passages


114




a


,


114




b


. Under the partitioned spaces


113




a


,


113




b


are formed vertical communication holes


136




a


,


136




b


which communicate with a partitioned space


115


formed in the mount case


5


(

FIGS. 12

,


13


). Under the partitioned space


115


is formed a return oil hole


116


communicating with a space within the oil pan.




As shown in

FIGS. 1 and 4

, the valve moving chamber


35


surrounded by the cylinder head


22


and the head cover


23


communicates with an oil passage space


119


of the mount case


5


through a return oil hole


117


of the cylinder head


22


and a return oil passage


118


of the cylinder block


21


, as well as through a communication pipe


120


. The lower end of the oil passage space


119


is closed by a lid


121


which is penetrated by a return oil pipe


122


communicating with the oil passage space


119


. The return oil pipe


122


has an upper end connected to the lid


121


and a lower end opening to a bottom portion of the oil pan


6


.




As shown in

FIG. 6

, pivot holes


133


for inserting the balancer shafts


65


,


66


are worked in the crankshaft supporting portions


103


by inserting a tool (not shown) from the uppermost crankshaft supporting portion


103




a


downward. In upper and lower partition walls


103




ba


,


103




bb


of the lowermost crankshaft supporting portion


103




b


are formed work holes


134




a


,


134




b


smaller than the pivot holes


133


. The work hole


134




b


in the lower partition wall


103




bb


is closed by a plug


135


to tightly separate the oil passage space


111




b


from the lower space A for the flywheel.




The cooling system of the vertical internal combustion engine


1


will be described. As shown in

FIG. 1

, a cooling water pump


123


driven by the driving shaft is provided at a joint part between the extension case


3


and the gear case


4


. In a side wall of the gear case


4


is formed a suction port


124


with a net (not shown) stretched. Water entering into the gear case


4


through the suction port


124


is sucked by the cooling water pump


123


and sent to the vertical internal combustion engine


1


through a suction pipe


125


.




As shown in

FIGS. 11 and 12

, cooling water rising passages


126


,


127


,


128


,


129


and a cooling water descending passage


130


are formed in the mount case


5


and the cylinder block


21


positioned around the exhaust passage


52


passing through the mount case


5


vertically and the exhaust hole


51


communicating with the exhaust passage


52


and passing through the cylinder block


21


vertically.




In the cylinder block


21


, a cooling water passage


137


(

FIG. 8

) communicating with the cooling water rising passage


126


of the mount case


5


(

FIGS. 11

,


12


) is formed. As shown in

FIGS. 8 and 17

, the cooling water passage


137


communicates with a cooling water passage


138


on the outside of the exhaust passage


50


and the passage


138


communicates with a cooling water passage


139


of the cylinder head


22


.




The cylinder block


21


is formed with a water jacket


140


communicating with the cooling water rising passage


127


of the mount case


5


. An opening end of the water jacket


140


communicates with a cooling water passage


141


of the cylinder head


22


as shown in

FIGS. 7 and 8

.




Further, the cylinder block


21


is formed with a cooling water passage


142


at a position near the joint portion of the cylinder block and the cylinder head


22


with respect to the exhaust passage


50


and the aforementioned cooling water rising passage


128


of the mount case


5


communicates with the cooling water passage


142


. A cooling water passage


143


communicating with the cooling water passage


142


is formed in the cylinder head


22


(FIG.


18


).




As shown in

FIG. 8

, in the cylinder block


21


, a cooling water passage


144


is formed on the outside of the cooling water passage


137


communicating with the cooling water rising passage


129


, and in the neighborhood of the cooling water passages


137


,


138


,


144


is formed a cooling water passage


145


which communicates with the cooling water descending passage


130


. The cooling water sent out from the cooling water pump


123


is supplied to the cooling water passages


139


,


141


,


143


of the cylinder head


22


through the cooling water passages


126


,


127


,


128


,


129


of the mount case


5


, and the cooling water passages


137


,


138


,


142


,


144


of the cylinder block


21


, then discharged outside through the cooling water passage


145


of the cylinder block


21


and the cooling water descending passage


130


of the mount case


5


.




As shown in

FIG. 8

, a breather passage


147


communicating with the crank chamber


136


and the valve moving chamber


35


is connected with a breather chamber


149


through a hole


148


.




When the vertical internal combustion engine


1


is started and becomes in an operation state, the crankshaft


30


and the rotor


38


of the lubricating oil pump


81


integrally fitted to the crankshaft rotate and lubricating oil in the oil pan


6


is sucked into the pump chamber


84


through the strainer


89


, the suction pipe


88


and the suction port


86


. Then the lubricating oil is sent to the intake portion


96


of the oil filter


95


through the vertical oil passage


90


, the longitudinal horizontal oil passages


91


,


92


, the vertical oil passage


93


and the longitudinal horizontal oil passage


94


to be filtered by the oil filter


95


. After that, the lubricating oil is supplied to the crankshaft oil passage


99


, the balancer shaft oil passage


100


and the balancer oil passage


101


through the communication oil passage


98


.




The lubricating oil supplied to the crankshaft oil passage


99


is sent to the journal bearing


31


of the crankshaft


30


to lubricate it, through the crankshaft oil passage


102


provided in the crankshaft supporting portion


103


directing rearward as shown in

FIGS. 7 and 10

.




Referring to

FIG. 4

, the lubricating oil which has lubricated any journal bearing


31


flows down passing through communication holes


131


formed in the crankshaft supporting portions


103


in turn until it reaches the lowermost crankshaft supporting portion


103




b


and flows into the flat oil passage space


111




b


. Referring to

FIG. 12

, the lubricating oil in the flat oil passage space


111




b


drops onto an upper surface of the mount case


5


through the return oil hole


114




a


, the partitioned space


113




b


and the vertical communication hole


136




b


.




Another lubricating oil flowing into the flat oil passage space


111




a


of the lowermost crankshaft supporting portion


103




a


in the same manner as the above, drops onto an upper surface of the mount case


5


through the partitioned space


113




a


and the vertical communication hole


136




a


. The lubricating oil on the upper surface of the mount case


5


drops in the oil pan


6


through the return oil passage


116


provided in the mount case


5


(

FIGS. 12

,


13


).




Referring to

FIG. 7

, a part of the lubricating oil supplied to the journal bearing


31




a


of the crankshaft


30


to lubricate it through the crankshaft oil passage


102




a


of the uppermost crankshaft supporting portion


103




a


is further supplied to a portion


38




a


to be lubricated of the cam shaft


38


through the cam shaft oil passages


107


,


108


,


109


for lubricating the portion


38




a


. The lubricating oil is supplied in the cam shaft


38


through the rocker oil passage


110


to lubricate friction parts of the valve moving device, collects in the valve moving chamber


35


, flows into the oil passage space


119


of the mount case


5


through the return oil passages


117


,


118


as well as the communication pipe


120


parallel with the return oil passages, and then returns to the bottom of the oil pan


6


through the return oil pipe


122


(FIG.


4


).




Another lubricating oil entering the balancer shaft oil passages


100


,


101


from the communication oil passage


98


flows through the balancer shaft oil passages


104


,


105


(

FIGS. 7

,


9


,


10


) to lubricate the upper portions


65




a


,


66




a


of the balancer shafts


65


,


66


(FIG.


6


), then the lubricating oil goes down by gravity and lubricates the lower pivot portions


65




b


,


66




b


of the balancer shafts


65


,


66


. Thus if only the balancer shaft passages


104


,


105


are provided to the balancer shafts


65


,


66


respectively, middle bearing portions and lower end bearing portions of the balancer shafts


65


,


66


are also lubricated so that the balancer lubricating system is simplified greatly and cost can be reduced.




Referring to

FIG. 6

, a lubricating oil flowing into the balancer shaft oil passage


106


from the balancer shaft oil passage


105


is supplied to the pivot portion


62




a


of the balancer driven pulley


92


through the cam shaft oil passage


107


to lubricate the pivot portion


62




a


with the very simple lubricating construction.




The lubricating oil which has lubricated the balancer shafts


65


,


66


drops down and flows into the oil passage space


111




b


through the work hole


134




a


of the lowermost crankshaft supporting portion


103




b


. The lubricating oil in the oil passage space


111


b returns into the oil pan


6


through the return oil hole


114




b


, the partitioned space


113




b


(FIG.


14


), the partitioned space


115


and the vertical communication hole


136


(

FIG. 13

) in turn.




Since the pivot hole


133




a


pivotally supporting the upper end of the balancer shaft


65


(


66


) at the uppermost crankshaft supporting portion


103




a


, the pivot holes


133


in the middle crankshaft supporting portions


103


which the balancer shaft passes through, the work hole


134




a


pivotally supporting the lower end of the balancer shaft at the lowermost crankshaft supporting portion


103




b


and the work hole


134




b


formed under the hole


134




a


are arranged in a straight line as shown in

FIG. 6

, these holes can be worked easily by a tool. Particularly the upper pivot holes


133


can be finished by a tool having a lower end supported by the work holes


134




a


,


134




b


with a high productivity. Since the plug


135


is fitted in the lower work hole


134




b


, lubricating oil in the oil passage space


111


never flows into the flywheel space A under the space


111


.




As shown in

FIGS. 7

,


17


and


18


, the cam shaft oil passages


107


,


108


, the communication passage


27


, the hole


26




a


for inserting the bolt


26


and the cam shaft oil passage


109


leading to the pivot portion


38




a


of the cam shaft


38


from the uppermost journal bearing


31




a


of the crankshaft


30


are arranged on the opposite side to the exhaust passage


50


, so that lubricating oil passing through these oil passages is hardly heated and prevented from deterioration.




The bolts


26


are disposed at positions apart by substantially equal distances from the center of each cylinder


32


and substantially at regular intervals round the cylinder, therefore, even if diameters of the cylinders


32


are enlarged in order to make the vertical internal combustion engine


1


large-sized, contact surfaces around the cylinders of the cylinder block


21


and the cylinder head


22


can be pressed evenly against each other.



Claims
  • 1. A vertical internal combustion engine having a cylinder block containing a crankshaft directed substantially in a vertical direction and a plurality of cylinders arranged along a vertical plane including the crankshaft, comprising:a pair of balancer shafts drivingly connected to said crankshaft, and being pivotally supported in said cylinder block and disposed in parallel with said crankshaft on opposite sides of said cylinders; pivot holes for pivotally supporting each balancer shaft being formed at uppermost and intermediate crankshaft supporting portions of said cylinder block passing through crankshaft supporting portions on said cylinder block; a work hole for working said pivot holes formed in a lowermost crankshaft supporting portion of said cylinder block positioned in axial alignment with a center line of said pivot holes; and a removable plug closing said work hole tightly; wherein a lowermost crankshaft supporting portion is divided into an upper wall and a lower wall between which an oil passage space is interposed, said lower wall extending radially slantingly downward and only the work hole is closed by said plug.
  • 2. A vertical internal combustion engine having a cylinder block containing a crankshaft directed substantially in a vertical direction and a plurality of cylinders arranged along a vertical plane including the crankshaft, comprising:a pair of balancer shafts drivingly connected to said crankshaft, and being pivotally supported in said cylinder block and disposed in parallel with said crankshaft on opposite sides of said cylinders; pivot holes for pivotally supporting each balancer shaft being formed at uppermost and intermediate crankshaft supporting portions of said cylinder block passing through crankshaft supporting portions on said cylinder block; a lubricating oil supply means being provided at said pivot hole of said uppermost crankshaft supporting portion; a work hole for working said pivot holes formed in a lowermost crankshaft supporting portion of said cylinder block positioned in axial alignment with a center line of said pivot holes; and a removable plug closing said work hole tightly, wherein said lowermost crankshaft supporting portion is divided into an upper wall and a lower wall between which an oil passage space is interposed, said lower wall extends radially slating downward and only the work hole of said lower wall is closed by said plug.
  • 3. A vertical internal combustion engine as claimed in either one of claim 1 or claim 2, comprising a balancer shaft driving means for transmitting power from said crankshaft to said balancer shaft.
Priority Claims (4)
Number Date Country Kind
8-354565 Dec 1996 JP
9-020870 Feb 1997 JP
9-020871 Feb 1997 JP
9-034329 Feb 1997 JP
Parent Case Info

This application is a division of prior application Ser. No. 08/992,255 filed Dec. 17, 1997 now U.S. Pat. No. 6,116,197.

US Referenced Citations (8)
Number Name Date Kind
4690111 Kohno et al. Sep 1987
4819505 Takubo et al. Apr 1989
4846124 Suzuki et al. Jul 1989
5156068 Moller Oct 1992
5253547 Yoneyama et al. Oct 1993
5375571 Diehl et al. Dec 1994
5537968 Takahashi Jul 1996
5873330 Takahashi et al. Feb 1999
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Number Date Country
0 487 960 A1 Jun 1992 EP
0 705 966 A1 Apr 1996 EP
63-192693 Aug 1988 JP
3-33416 Feb 1991 JP
3-224894 Oct 1991 JP
4-337143 Nov 1992 JP
7-149290 Jun 1995 JP
8-100616 Apr 1996 JP