The present invention relates generally to semiconductor fabrication, and more particularly to systems and methodologies that facilitate increased memory density via utilizing vertically oriented JFETs in a memory array.
In the semiconductor industry, there is a continuing trend toward higher device densities. To achieve these high device densities there have been, and continue to be, efforts toward scaling down device dimensions (e.g., at sub-micron levels) on semiconductor wafers. In order to accomplish such densities, smaller feature sizes and more precise feature shapes are required. This may include width and spacing of interconnecting lines, spacing and diameter of contact holes, and surface geometry, such as corners and edges, of various features. The dimensions of and between such small features can be referred to as critical dimensions (CDs). Reducing CDs and reproducing more accurate CDs facilitates achieving higher device densities.
Semiconductors have permeated into every aspect of modern society. They are the building blocks used to create everything from the information super-highway to the electronic timer in the family toaster. Generally, any device that is used today that is considered “electronic” utilizes semiconductors. These often-unseen entities help to reduce the daily workload, increase the safety of our air traffic control systems, and even let us know when it is time to add softener to the washing machine. Modern society has come to rely on these devices in almost every product produced today. And, as we progress further into a technologically dependent society, the demand for increased device speeds, capacity and functionality drive semiconductor manufacturers to push the edge of technology even further.
A substantial amount of the semiconductors produced today are slated for the computer industry either as internal components or display components. Often, what we associate as “computer related” devices are used separately in products found in every day use. Flat panel screens are found in TV sets, handheld games, and even refrigerators. Computer chips are found in toasters, cars and cell phones. All of these common devices are possible due to the semiconductor. As the demand for more enhanced products increases, manufacturers must produce higher quality and, at the same time, cheaper semiconductor devices.
A growing area of manufacturing concentration has been on those components which can provide a building block for higher-level applications. These may include such components as memory, light emitting diodes (LEDs) and other semiconductor cells. Memory cells, for example, are used to store information. This simple device is found in some of the world's fastest computers and the most sophisticated electronics. Being able to store information allows society to reuse data repeatedly. At the start of the electronic revolution, only a few bits of information could be stored. Today, we coin new words, such as gigabyte and terabyte, to describe the magnitude of the amount of information that can be stored, beyond most people's imaginations. This push towards larger and faster information storage and retrieval requires that semiconductors must be continuously improved to keep up with demand. LEDs have likewise pervaded our society as memory semiconductors have. They are used in displays, signs and signaling devices. They also continue to be revised, improved and advanced to keep in pace with our growing appetite for technology.
Generally, the control of a semiconductor device is accomplished through the utilization of electricity. A voltage is placed across the device to put it in a predetermined state, thus “controlling” it. Depending on the device being subjected to the voltage, it may store a value represented by the state or it may turn the device ON or OFF. If the device is a memory cell, it may be programmed to read, write or erase based on the voltage level and polarity. If the device is an LED, application of the voltage may turn the emitter ON or OFF, reduce its brightness or increase its brightness. Thus, it is imperative for proper operation of these types of devices that there is a means to control the application and level of the voltages across them. Current manufacturing techniques utilize, for example, metal oxide semiconductor field emitter transistors (MOSFETs) to achieve such goals. MOSFETS, however, can be bulky and thus are not particularly suited to devices wherein high density is a paramount priority in today's semiconductor industry, which strives daily to reduce size and increase capacity of semiconductor devices.
The following presents a simplified summary of the invention in order to provide a basic understanding of some aspects of the invention. This summary is not an extensive overview of the invention. It is not intended to identify key/critical elements of the invention or to delineate the scope of the invention. Its sole purpose is to present some concepts of the invention in a simplified form as a prelude to the more detailed description that is presented later.
The present invention provides for systems and methods that facilitate increasing memory device density and improving the quality of switching device(s) employed in polymer memory arrays. According to an aspect of the invention, a vertical JFET can be employed as a switching device in a polymer memory cell array in order to mitigate bulkiness associated with employing typical metal-oxide semiconductor (MOS) devices. This aspect of the invention permits a greater device density in polymer memory cell arrays than previously attainable via employing bulky MOS-type, diode, and/or horizontal JFET devices and mitigates the need for a high-density diode solution to providing a selective component to a memory cell.
According to another aspect of the invention, critical dimensions of a vertical JFET can be reduced via mitigating all or part of a spacing between a vertical JFET gate and drain. For example, a vertical JFET can be constructed that has no gap between the gate and drain thereof, which facilitates providing a selective component to an associated polymer memory cell while further increasing device density in a polymer memory cell array.
According to yet another aspect of the invention, a common gate, or wordline, can be constructed to contact a plurality of vertical JFETs, such that wordline crossbars between vertical JFETs can be absent to facilitate arranging vertical JFETs in closer proximity to each other than is possible in the presence of wordline crossbars. In this manner, even greater device density can be achieved in polymer memory arrays. For example, device size for the polymer memory cell with vertical JFET of the present invention can be reduced from about 15 features-squared down to about 8 features-squared.
To the accomplishment of the foregoing and related ends, certain illustrative aspects of the invention are described herein in connection with the following description and the annexed drawings. These aspects are indicative, however, of but a few of the various ways in which the principles of the invention can be employed and the present invention is intended to include all such aspects and their equivalents. Other advantages and novel features of the invention will become apparent from the following detailed description of the invention when considered in conjunction with the drawings.
The present invention will now be described with reference to the drawings, wherein like reference numerals are used to refer to like elements throughout. The present invention will be described with reference to systems and methods increasing memory density and switching device quality in a polymer memory array. It should be understood that the description of these exemplary aspects are merely illustrative and that they should not be taken in a limiting sense.
Each of the gate 202, source 204, and drain 206 is connected to the JFET proper by an ohmic contact 208, which can provide a relatively low resistance that is independent of any applied voltage. Depletion regions 212 are illustrated at the boundaries of the p-n junctions where the n-channel 210 abuts the p-type material. The depletion regions 212 are substantially devoid of free carriers (e.g., “holes,” etc.) that can carry electrons, and therefore no conduction can occur through the depletion regions 212. Thus, conduction of electrical current from source to drain can only occur through the n-channel 210 of the JFET 200.
I=−1(q/t),
where I is current in Amperes, q is charge measured in Coulombs (approximately equivalent to 6.24×1018 electrons), t is time in seconds, and the −1 is a convention employed to indicate that current flows in a direction opposite to that of electron flow. It follows then that reducing the number of electrons permitted to flow through the pinched n-channel 310 will also reduce the magnitude of the current permitted to flow there through in the opposite direction, because electron flow and current flow are inextricably linked together.
According to the figure, a positive voltage VDS has been applied to the circuit. Furthermore, the gate 302 has been connected to the source 304 in order to ensure that the voltage from gate to source, VGS, is zero. When voltage VDD is applied to the drain 306, electrons will be drawn to the drain end of the n-channel 310, which will establish current ID in the opposite direction (e.g., toward the source 304). Depending on the magnitude of VDD (which equals VDS in this example), the current can be controlled at a value between 0 and IDSS, which is a maximum current from drain to source at a saturation point.
The gate 402 surrounds a drain 404 comprising a p-type channel material. A p-type substrate acts as a source 406 for the vertical JFET 400. A p-type source is a source of holes (e.g., free carriers, etc.) rather than electrons: however, the present invention is not limited to the p-channel JFET described in this and following examples, but rather additionally and/or alternatively can comprise an n-channel JFET. The p-type material of the drain 404 and the substrate 406 can comprise silicon (or, e.g., germanium, etc.), that can be doped by a trivalent impurity element (e.g., boron, gallium, indium, etc.). The impurity elements can form only three covalent bonds with silicon atoms in the substrate 406, such that each impurity atom has a hole that can accept an electron. When a valence electron on a silicon atom acquires sufficient kinetic energy to break its covalent bond with the silicon atom, it can fill the hole, or vacancy, at the impurity atom, which in turn creates a new hole at the donating silicon atom. Holes can thus propagate from the p-type substrate 406 toward the p-type drain 404.
Depletion regions (not shown) can be formed that can be manipulated to control current flow through the vertical JFET 400. Such manipulation can be performed via adjusting voltages from drain to source. This aspect of the JFET is particularly suited for employment in, for example, memory cell arrays that require a selective element to read, write, and or erase information in a memory cell while maintaining high device density.
It is to be understood that the bitline 608 can be comprised of a conductive material such as, aluminum, chromium, copper, germanium, gold, magnesium, manganese, indium, iron, nickel, palladium, platinum, silver, titanium, zinc, alloys thereof, indium-tin oxide, polysilicon, doped amorphous silicon, metal silicides, and the like. Exemplary alloys that can be utilized for the conductive material include Hastelloy®, Kovar®, Invar®, Monel®, Inconel®, brass, stainless steel, magnesium-silver alloy, and various other alloys. The thicknesses of the wordline 606 and/or the bitline 608 can vary depending on the implementation and the memory device being constructed.
Turning now to
A passive layer 714 can be formed over the metal contact 712 using conventional methods to facilitate conductivity in the polymer memory cell with vertical JFET 700. The passive layer 714 can contain at least one charge carrier assisting material that contributes to the controllable conductive properties of the polymer memory cell with vertical JFET 700. The charge carrier assisting material has the ability to donate and accept charges (holes and/or electrons). Generally, the charge carrier assisting material has at least two relatively stable oxidation-reduction states. The two relatively stable states permit the charge carrier assisting material to donate and accept charges and electrically interact with the polymer memory cell with vertical JFET 700. The particular charge carrier assisting material employed is selected so that the at least two relatively stable states match with the at least two relatively stable states of the polymer memory cell with vertical JFET 700.
Examples of charge carrier assisting material that may make up the passive layer 714 can comprise one or more of the following: nickel arsenide (NiAs), cobalt arsenide (CoAs2), copper sulfide (Cu2S, CuS), copper oxide (CuO, Cu2O), manganese oxide (MnO2), titanium dioxide (TiO2), indium oxide (I3O4), silver sulfide (Ag2S, AgS), iron oxide (Fe3O4), and the like. The passive layer 714 is typically grown using oxidation techniques, formed by gas phase reactions, etc. The passive layer 714 has a suitable thickness that can vary according to the implementation and/or memory device being fabricated.
A polymer layer 716 overlies the passive layer 714 and forms the memory component of the polymer memory cell with vertical JFET 700. The polymer layer 716 can be, for example, a conjugated organic polymer. Such conjugated molecules are characterized in that they have overlapping π orbitals and that they can assume two or more resonant structures. The organic molecules can be cyclic or acyclic, and can be capable of self-assembly during formation or deposition. Examples of conjugated organic materials comprise one or more of polyacetylene (cis or trans); polyphenylacetylene (cis or trans); polydiphenylacetylene; polyaniline; poly (p-phenylene vinylene); polythiophene; polyporphyrins; porphyrinic macrocycles, thiol derivatized polyporphyrins; polymetallocenes such as polyferrocenes, polyphthalocyanines; polyvinylenes; polystiroles; and the like. Additionally, the properties of the polymer can be modified by doping with a suitable dopant. It is to be appreciated that the polymer layer 716 can comprise inorganic material(s), and is not limited to organic polymers.
It is to be appreciated that the passive layer 714 and/or the polymer layer 716 can be formed by a number of suitable techniques, some of which are described above. One suitable technique that can be utilized is a spin-on technique that involves depositing a mixture of the polymer/polymer precursor and a solvent, and then removing the solvent from the substrate/electrode. Another technique is chemical vapor deposition (CVD) optionally including a gas reaction, gas phase deposition, and the like. CVD can comprise low-pressure chemical vapor deposition (LPCVD), plasma enhanced chemical vapor deposition (PECVD), and high density chemical vapor deposition (HDCVD), etc.
A metal bitline 718 is illustrated over the polymer layer 716, which can provide interconnectivity functionality for the polymer memory cell with vertical JFET 700 in order to permit manipulation of applied voltage(s) across the vertical JFET, which further permits control of current flow through the vertical JFET. For example, an appropriate bitline 718 and wordline 704 that intersect the polymer memory with vertical JFET device 700 can be energized to an appropriate voltage level necessary for the desired function (e.g. read, write, erase). All devices along the appropriate bitline 718 and wordline 704 are affected by the change in voltage levels. However, only the device 700 at the intersection of the appropriate bitline 718 and wordline 704 actually changes to the appropriate state. It is the combination of the two voltage level changes that alters the device 700 state. The bitline voltage level alone and the wordline voltage level alone are not enough to program the other devices connected to these lines. Only the memory with JFET device 700 that is connected to both lines will realize the desired threshold voltage levels for programming (e.g., read, write, erase, etc.) of the present invention. Additionally, it is also pertinent that the remaining bitlines and wordlines are set such that the remaining memory cells in an array are undisturbed during the processes. In this manner, the polymer memory cell with vertical JFET 700 can be programmed.
According to this aspect of the invention, the spacing between the gate 804 and the contact hole 810 can be reduced and/or eliminated to achieve smaller critical dimension with regard to the total space occupied by the vertical JFET 800. (See, e.g.,
Turning briefly to
At 1010 a polymer memory layer can be formed over the passive layer to form the memory cell component of the vertical JFET and memory cell. The polymer layer can be, for example, a conjugated organic polymer. The organic molecules can be cyclic or acyclic, and can be capable of self-assembly during formation or deposition. Examples of conjugated organic materials comprise one or more of polyacetylene (cis or trans); polyphenylacetylene (cis or trans); polydiphenylacetylene; polyaniline; poly (p-phenylene vinylene); polythiophene; polyporphyrins; porphyrinic macrocycles, thiol derivatized polyporphyrins; polymetallocenes such as polyferrocenes, polyphthalocyanines; polyvinylenes; polystiroles; and the like. Additionally, the properties of the polymer memory layer can be modified by doping with a suitable dopant. It is to be appreciated that the polymer layer can comprise inorganic material(s), and is not limited to organic polymers.
Finally, at 1012, a bitline can be formed over the polymer memory layer/cell, which can facilitate programming (e.g., read, write, erase, etc.) of the polymer memory cell with vertical JFET via manipulation of voltage(s) applied to the bitline and a wordline, or gate, of the vertical JFET. Such voltage manipulation can facilitate control of current permitted to pass through the JFET and/or memory cell, which in turn can provide control over the state of the memory cell.
What has been described above comprises examples of the present invention. It is, of course, not possible to describe every conceivable combination of components or methodologies for purposes of describing the present invention, but one of ordinary skill in the art can recognize that many further combinations and permutations of the present invention are possible. Accordingly, the present invention is intended to embrace all such alterations, modifications and variations that fall within the spirit and scope of the appended claims. Furthermore, to the extent that the term “comprises” is used in either the detailed description or the claims, such term is intended to be inclusive in a manner similar to the term “comprising” as “comprising” is interpreted when employed as a transitional word in a claim.