This invention relates generally to appliances, and more particularly, to vertical lift door assemblies for appliances.
Known appliances typically include a door for closing access to the appliance. The door is hinged along one of the edges of the door and swings open. The door therefore requires an amount of clear space at the front to allow for the door to open. Objects in front of the appliance may interfere with the opening of the door.
In one aspect, an appliance is provided including a chassis defining a cavity and having an opening for accessing the cavity and a door assembly joined to the chassis. The door assembly includes a door for closing access to the opening, and the door assembly further includes a door lift sub-assembly having a horizontal slide and a vertical slide. The door is coupled to one of the horizontal slide and the vertical slide. The horizontal slide is moveable between a recessed position and an extended position and is configured to move the door in a substantially horizontal direction. The vertical slide is moveable between a closed position and an open position and is configured to move the door in a substantially vertical direction.
In another aspect, an appliance is provided including a chassis defining a cavity and having an opening for accessing the cavity and a door assembly joined to the chassis. The door assembly includes a door for closing access to the opening, and the door has a top end and a bottom end. The door assembly further includes a door lift sub-assembly coupled to the door proximate the bottom end. The door lift sub-assembly is configured to move the door in a substantially vertical direction.
In a further aspect, a door assembly is provided for an appliance. The door assembly includes a door for the appliance, a vertical slide having a vertical fixed member coupled to the appliance and a vertical movable member slidably coupled to the vertical fixed member, and a horizontal slide having a horizontal fixed member coupled to the vertical movable member and a horizontal movable member slidably coupled to the horizontal fixed member and to the door. The horizontal slide is configured to move the door in a substantially horizontal direction and the vertical slide configured to move the door in a substantially vertical direction.
Turning to
In the exemplary embodiment, oven 100 includes at least one heating module such as, for example, an RF generation system (e.g., a magnetron), an upper heater module, and/or a lower heater module for cooking and/or heating items placed in cavity 114. Upper and/or lower heater module includes radiant heating elements such as a ceramic heater or a halogen cooking lamp. Upper and/or lower heater module may also includes a sheath heater. Upper and/or lower heater module may include a conventional bake element, broil element, or a convection heating element. A convection fan may be provided for blowing air over heating elements and into cavity 114.
The specific heating elements and RF generation system can vary from embodiment to embodiment, and the elements and system described above are exemplary only. For example, upper heater module can include any combination of heaters including combinations of halogen lamps, ceramic lamps, and/or sheath heaters. Similarly, lower heater module can include any combination of heaters including combinations of halogen lamps, ceramic lamps, and/or sheath heaters. In addition, the heaters can all be one type of heater. The specific ratings and number of lamps and/or heaters utilized in upper heater module and lower heater module can vary from embodiment to embodiment. Generally, the combinations of lamps, heaters, and RF generation system is selected to provide the desired cooking characteristics for speedcooking, microwave, and convection/bake modes.
In the exemplary embodiment, oven 100 includes a top 126, a bottom 128, a front 130, a rear 132, a first side 134 and a second side 136. Additionally, in the exemplary embodiment, door 102 includes a door top 138, a door bottom 140, a first door side 142 and a second door side 144. Door top 138, door bottom 140, first door side 142 and second door side 144 have a similar orientation as top 126, bottom 128, first side 134 and second side 136, respectively. Opening 120 faces front 130 and door 102 is positioned along front 130. Vent 124 is positioned along front 130 proximate top 126. A control panel 146 is positioned along first side 134. Control panel 146 and vent 124 are substantially flush, and in plane with, door 102 when door 102 is in the closed position. In the exemplary embodiment, door 102 is slidably coupled to oven 100 such that door 102 moves along front 130 generally vertically upward from the closed position illustrated in
During operation, when door 102 is in the closed position, door 102 is moved horizontally outward, such as in the direction of arrow A, for a distance. The distance is selected such that door 102 clears obstructions vertically above door 102, such as, for example, vent 124. Once extended horizontally, door 102 is lifted vertically upward, such as in the direction of arrow B, to the open position illustrated in
In the exemplary embodiment, oven 100 includes a door assembly 154 joined to chassis 112. Door assembly 154 includes a first door lift sub-assembly 156 and a second door lift sub-assembly 158. First door lift sub-assembly 156 is coupled to cavity portion 152 of chassis 112 proximate first side 134 of oven 100. Second door lift sub-assembly 158 is coupled to cavity portion 152 of chassis 112 proximate second side 136 of oven 100. Each of first and second door lift sub-assemblies 156 and 158 are coupled to door 102. In the exemplary embodiment, first and second door lift sub-assemblies 156 and 158 are coupled to door 102 proximate door bottom 140 (shown in
In the exemplary embodiment, first door lift sub-assembly 156 includes a first vertical slide 170 and a first horizontal slide 172. First vertical slide 170 is oriented to have more of a vertical direction of movement than a horizontal direction of movement, and first vertical slide 170 is configured to move door 102 in a substantially vertical direction. First horizontal slide 172 is oriented to have more of a horizontal direction of movement than a vertical direction of movement, and first horizontal slide 172 is configured to move door 102 in a substantially horizontal direction. In the exemplary embodiment, slides 170 and 172 operate independently from one another and singly such that only one of slides 170 and 172 are operated at a time. In the exemplary embodiment, door 102 is mounted to first horizontal slide 172. In an alternative embodiment, door 102 is mounted to a connecting device (not shown) that is coupled to first horizontal slide 172.
First vertical slide 170 includes a fixed member 174 and a movable or sliding member 176. First horizontal slide includes a fixed member 178 and a movable or sliding member 180. In the exemplary embodiment, first vertical slide fixed member 174 is fixedly mounted to chassis 112, and first vertical slide movable member 176 is slidably coupled to fixed member 174. Movable member 176 is movable between a lifted position, generally toward a top portion of fixed member 174, and a reset or resting position, generally toward a bottom portion of fixed member 174. First horizontal slide fixed member 178 is fixedly mounted to first vertical slide movable member 176, and first horizontal slide movable member 180 is slidably coupled to fixed member 178. Movable member 180 is movable between an extended position, generally toward a front portion of fixed member 178 such as in the direction of door 102, and a retracted position, generally toward a rear portion of fixed member 178 such as away from door 102.
In the exemplary embodiment, second door lift sub-assembly 158 includes a second vertical slide 182 and a second horizontal slide 184. Second vertical slide 182 is oriented to have more of a vertical direction of movement than a horizontal direction of movement, and second vertical slide 182 is configured to move door 102 in a substantially vertical direction. Second horizontal slide 184 is oriented to have more of a horizontal direction of movement than a vertical direction of movement, and second horizontal slide 184 is configured to move door 102 in a substantially horizontal direction. In the exemplary embodiment, slides 182 and 184 operate independently from one another and singly such that only one of slides 182 and 184 are operated at a time. In the exemplary embodiment, door 102 is mounted to second horizontal slide 184. In an alternative embodiment, door 102 is mounted to a connecting device (not shown) that is coupled to second horizontal slide 184.
Second vertical slide 182 includes a fixed member 186 and a movable or sliding member 188. Second horizontal slide 184 includes a fixed member 190 and a movable or sliding member 192. In the exemplary embodiment, second vertical slide fixed member 186 is fixedly mounted to chassis 112, and second vertical slide movable member 188 is slidably coupled to fixed member 186. Movable member 188 is movable between a lifted position, generally toward a top portion of fixed member 186, and a reset or resting position, generally toward a bottom portion of fixed member 186. Second horizontal slide fixed member 190 is fixedly mounted to second vertical slide movable member 188, and second horizontal slide movable member 192 is slidably coupled to fixed member 190. Movable member 192 is movable between an extended position, generally toward a front portion of fixed member 190 such as in the direction of door 102, and a retracted position, generally toward a rear portion of fixed member 190 such as away from door 102.
In the illustrated embodiment, vertical slide fixed member 174 is coupled to chassis 112. Vertical slide movable member 176 is slidable in a vertical direction along fixed member 174, such as in the direction of arrow E. Notably, movable member 176 slides upward as door 102 is opened and movable member 176 slides downward as door 102 is closed. In an alternative embodiment, door 102 opens downward, in which case, movable member 176 slides downward as door 102 is opened and upward as door 102 is closed.
Horizontal slide fixed member 178 is mounted to vertical slide movable member 176. As such, horizontal slide 172 is simultaneously movable in a vertical direction with vertical slide movable member 176. In the exemplary embodiment, horizontal slide 172 is oriented orthogonally with respect to vertical slide 170. Horizontal. slide movable member 180 is slidable in a horizontal direction along fixed member 178, such as in the direction of arrow F. As indicated above, a portion of horizontal slide 172 extends through first slot 160. In the exemplary embodiment, horizontal slide movable member 180 extends through slot 160. In the illustrated embodiment, slot 160 is elongated in the vertical direction and extends parallel to vertical slide 170. As such, as door 102 is either opened or closed, horizontal slide 172 is moved vertically within slot 160.
In the exemplary embodiment, door assembly 154 includes a counter-balance sub-assembly 200 to facilitate aiding a user in lifting door 102 to the open position and to provide resistance to door 102 closing prematurely or too quickly. For example, in the exemplary embodiment, counter-balance sub-assembly 200 includes a spring member 202, such as, but not limited to, a roll-up type or a spiral-type constant torsion spring, coupled to either horizontal slide 172 or vertical slide movable member 176. Spring member 202 provides a upward pulling force on horizontal slide 172 or vertical slide movable member 176 to aide in opening door 102. Spring member 202 is positioned to provide a tension on door 102 throughout the range of motion of door 102. In the exemplary embodiment, the length of spring member 202 is substantially longer than the distance of travel of door 102 to minimize the change in force over the range of motion of door 102 and provide a constant tension force on door 102. In an alternative embodiment, counter-balance sub-assembly 200 is replaced by a motor operating to lift door 102. The motor may be operated by a switch on control panel 146. In one embodiment, the motor includes a drive screw to drive the vertical slide 170 up and down. Alternatively, the motor winds or unwinds a coil or spool of material to raise or lower door 102. The motor may operate at a constant speed or may operate at a variable speed. In another alternative embodiment, counter-balance sub-assembly 200 includes a counterbalance weight that is movable to aid in the opening and closing of door 102.
An exemplary opening operation of door 102 is described below with reference to
Turning to
In the retracted position, horizontal slide movable member 180 is in a rearward position such that a rearward end 210 of moveable member 180 is positioned proximate a rearward end 212 of horizontal fixed member 178. In the exemplary embodiment, a roller element 214 is coupled to movable member 180. Roller element 214 rotates to ease movement of door 102 between the retracted position and the extended position. In the exemplary embodiment, a ledge 216 (shown in phantom in
During operation, door 102 is pulled generally horizontally outward from cavity 114, such as in the direction of arrow G, to the extended position, which is illustrated in
In the extended and closed position, rearward end 210 of moveable member 180 is positioned remote with respect to rearward end 212 of horizontal fixed member 178. Additionally, an upward end 220 of vertical moveable member 176 is positioned remote with respect to an upward end 222 of vertical fixed member 174. In the exemplary embodiment, horizontal slide 172 includes a stop (not shown) to limit how far movable member 180 can move with respect to fixed member 178. As such, door 102 can not be pulled completely out of door lift sub-assembly 156. In the extended position, roller element 214 is substantially aligned with the front face of front frame portion 150. As door 102 is moved vertically between the closed and open positions, roller engages front frame portion 150 and guides door 102 along front frame portion 150 in a substantially vertical direction.
During operation, door 102 is lifted generally vertically upward, such as in the direction of arrow H, to the open position, which is illustrated in
In the extended and open position, upward end 220 of moveable member 176 is positioned proximate upward end 222 of vertical fixed member 174. In the exemplary embodiment, vertical slide 170 includes a stop (not shown) to limit how far movable member 176 can move with respect to fixed member 174. As such, door 102 can not be lifted completely out of door lift sub-assembly 156. In the extended position, door 102 is lifted to a position wherein cavity 114 is accessible and access to cavity 114 is generally unobstructed.
In an alternative embodiment, door 102 is moveable in a substantially arcuate path as door 102 is opened and closed. For example, door 102 may include both a horizontal and a vertical component as door is opened from the closed position. As such, both of slides 170 and 172 are operated simultaneously. Front frame portion 150 may include an arcuately shaped ledge, similar to ledge 216, for guiding door 102 along the predetermined path of travel as door 102 is opened. In another alternative embodiment, door 102 is movable from the extended and closed position in a generally downward direction to the open position.
Fixed members 178 of horizontal slides 172 are mounted to chassis 112. Fixed member 174 of vertical slide 170 is coupled to movable members 180 of horizontal slides 172. A connecting member 262 is coupled to movable member 176 of vertical slide 170, and door 102 is coupled to connecting member 262. During operation, door 102 is pulled outward from the retracted position. As door 102 is moved outward, vertical slide 170 is moved generally toward front frame portion 150. Once in the extended position, door 102 is moved vertically upward from the closed position to the open position. As door 102 is moved vertically, vertical slide movable member 176 is moved vertically upward along vertical slide fixed member 174.
In the exemplary embodiment, door 102 is rotatably coupled to horizontal slide movable members 180 and 188. As such, top 138 of door 102 may be rotated generally away from cavity 114 for cleaning door 102. In an alternative embodiment, door 102 is removably coupled to horizontal slide movable members 180 and 188. As such, door 102 may be removed for cleaning door 102.
A door assembly for an appliance is thus provided in a cost effective and reliable manner. The door assembly includes horizontal slides and vertical slides. An appliance door is coupled to the slides such that the door may be opened by pulling the door away from a cavity of the appliance, and then lifting the door to an open position. By providing a vertical lift door, the door may be opened in a different manner than a hinged door typically used with appliances. The vertical lift door needs less clearance to open the door, than other types of doors.
While the invention has been described in terms of various specific embodiments, those skilled in the art will recognize that the invention can be practiced with modification within the spirit and scope of the claims.
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Number | Date | Country | |
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