The present invention relates to an outrigger assembly for stabilizing a mobile work machine. More specifically, the present invention is an outrigger assembly for stabilizing a self-propelled, vehicle-mounted conveyor system used to place concrete or other materials in a desired location where the vertical movement of the outrigger leg is actuated by utilizing multiple cylinders to direct the multiple telescoping leg sections.
Vehicle-mounted, extendable material placement systems have been in use for some time and are the subject of numerous prior patents. In such vehicles, a telescopic or sectional-unfolding boom extends from a rotating turret attached to the vehicle. The substantial amount of weight extending from the vehicle chassis necessitates the use of outriggers to stabilize the vehicle and prevent the vehicle from tilting or overturning. Extendable material placement systems are most typically utilized during the construction of new buildings. This often requires placement and operation of the vehicle on rough and uneven ground. The use of outriggers increases the footprint of the extendable material placement system thereby making it more stable. For the outrigger legs to properly serve their function, the outrigger legs must have sufficient clearance to fully extend out over the uneven ground.
Vehicle-mounted, extendable concrete conveyor systems, such as shown in U.S. Pat. No. 4,624,357 has been in use for some time. In such vehicles, a discharge conveyor assembly includes a telescoping boom having its base pivotally mounted to the torque tube of the vehicle chassis. The substantial amount of weight extending from the vehicle chassis necessitates the use of outriggers to stabilize the vehicle and prevent the vehicle from tilting or overturning.
The most common type of outrigger system includes a plurality of telescoping legs that can each be extended from a stationary housing fixed to the vehicle. An example of this type of outrigger is shown in U.S. Pat. No. 4,949,808. This common outrigger assembly employs multiple horizontal telescoping members. Because both the discharge conveyor assembly and the infeed conveyor assembly are rotatable about a turnable assembly mounted to the vehicle chassis, multiple sections must be used to cover the necessary distance in order to create an outrigger footprint that will achieve the desired stability. In this common type of outrigger design, both the horizontal and vertical travel over the outrigger leg is achieved by a single hydraulic cylinder.
A vehicle-mounted conveyor system presents unique problems in the design of the outrigger assembly. The outrigger assembly must be mounted to the vehicle in a way such that the conveyor assemblies can rotate about the vehicle without contacting the outrigger assemblies. However, due to the length of the extendable boom contained on the discharge conveyor, a significant amount of weight positioned away from the center of gravity of the vehicle must be supported by the vehicle chassis. Therefore, in addition to being designed to avoid contact with the conveyor assemblies, the outrigger assemblies must extend a sufficient distance from the vehicle chassis in order to provide the required stability for the vehicle. The combination of these two requirements dictates that the height the outriggers at their furthest point from the chassis will be limited. Because of this height limit, a single-stage vertical leg will be very limited in its capability to elevate the entire machine into a stable condition. Additionally, uneven terrain on the job site prevents a stable set up unless the vertical legs were of a telescoping design of multiple cylinders used to drive the multiple leg sections.
It is an object of the present invention to provide an outrigger assembly for use with a vehicle-mounted conveyor system to provide the required stability of the vehicle while preventing possible contact between the main discharge conveyor assembly and the individual outrigger. Further, it is an object of the invention to provide a vertical outrigger leg for use on rough, unmade, or uneven ground by extending the frame of the machine laterally and lifting the machine vertically. It is another object of the present invention to provide a plurality of outrigger assemblies in which each outrigger assembly is contained within the overall vehicle width when in its completely retracted position. Additionally, it is an object of the present invention to provide an outrigger assembly that includes a multi-section, vertically telescoping assembly to increase the vertical distance the outrigger leg assembly can travel in order to make solid contact with the ground to establish the desired stability.
The present invention is an outrigger assembly for use with a mobile work machine, such as a vehicle-mounted telescopic belt conveyor, to stabilize the machine when the machine is operating. The work machine includes a plurality of the individual outrigger assembly to provide multiple points of stabilization for the vehicle when the extendable conveyor is in use.
Each outrigger assembly for stabilizing a mobile work machine includes an outer support housing having an open interior, a hydraulic cylinder movable within the outer support housing and having an open interior, and a leg member telescopically positioned within the hydraulic cylinder. The hydraulic cylinder is operatively positioned within the outer support housing and moves between a retracted position within the outer support housing and an extended position. The leg member also moves from a retracted position in which the leg member is contained within the hydraulic cylinder to an extended position. The outer support housing, the hydraulic cylinder, and the leg member are all centered along a common vertical axis and the hydraulic cylinder and leg member move along this vertical axis.
The hydraulic cylinder and the leg member of the outrigger assembly are each movable by hydraulic pressure supplied through a first hydraulic inlet for movement from the retracted to the extended position and a second hydraulic inlet for movement from the extended to the retracted position. The hydraulic fluid is able to pass from the hydraulic cylinder to the leg member by a hydraulic passage formed in the wall of the hydraulic cylinder.
The outrigger assembly additionally includes a stationary support housing that is mounted to the concrete placing machine, an inner housing that is telescopically positioned within the stationary support housing, and a drive cylinder, that is operably positioned between the support housing and the inner housing. The drive cylinder is operable to move the inner housing between a retracted position in which the inner housing is positioned within the support housing and an extended position in which the inner housing extends from the stationary support housing. The outrigger assembly is vertically oriented and connected to the extendable end of the inner housing. The drive cylinder, hydraulic cylinder, and leg member are all independently operable such that the hydraulic cylinder and leg cylinder, or both, can be extended while the inner housing is in either the retracted position or the extended position.
The outrigger assembly of the invention includes a vertically oriented outrigger leg housing having an open interior, a vertically oriented hydraulic cylinder having an open interior and being operably positioned within the support housing, a vertically oriented leg member that is telescopically positioned within the hydraulic cylinder, and an inner housing that is extendably movable relative to the mobile work machine. The outrigger leg housing is aligned along the same vertical axis as the hydraulic cylinder and the leg member and is connected to the distal end of the inner housing.
In a preferred embodiment of the invention, the inner housing extends from the mobile work machine until the proper extended width is achieved. Both the hydraulic cylinder and the leg member may be extended vertically by use of hydraulic pressure to a ground-engaging position with the support pad mounted at the lower end of the leg member contacting the ground. Further extension of the hydraulic cylinder and the leg member results in the lifting of the vehicle body off the ground to further stabilize the machine during operation. An advantage of the outrigger assembly of the present invention is that it affords greater stabilization for the mobile work machine because of the expanded outrigger leg horizontal reach positions, and increased vertical lift whereby the mobile work machine may be stabilized more effectively in a greater range of ground types and slopes.
The preferred embodiment of the invention also calls for the implementation of a plurality of outrigger legs attached to the mobile work machine.
Various other features, objects, and advantages of the invention will be made apparent from the following description taken together with the drawings.
The drawings illustrate the best mode presently contemplated of carrying out the invention.
In the drawings:
A mobile work machine, such as a self-propelled vehicle 20 including a vehicle-mounted conveyor system 22 for transporting an aggregate material such as concrete is best shown in
The conveyor system 22 includes an in-feed conveyor assembly 28 that receives the supply of aggregate material, such as concrete, from a supply source 30 and transports the material upward along a moving in-feed conveyor belt. The in-feed conveyor assembly 28 is rotatable about the vehicle 20 such that the in-feed conveyor assembly 28 can receive the supply of material at various locations around the vehicle 20.
The conveyor system 22 includes a main turret 32 that is rotatably mounted to the torque tube 26 of the vehicle 20. A discharge conveyor assembly 34 is pivotally mounted to the main turret 32 about a horizontal pivot axis and also rotates along with the main turret 32. Specifically, the discharge conveyor assembly 34 includes a telescoping boom 36 having its base end mounted in a cantilever manner to the main turret 32. The discharge end 38 of the discharge conveyor assembly 34 is extendable away from the main turret 32 to control placement of the conveyed aggregate from the discharge end 38.
As can be seen in
The rear outrigger assembly 42b is shown in
As can be seen in
As can be seen in the combined views of
In the preferred embodiment of the invention, the means for moving the inner housing 46 into and out of the support housing 44 is a first drive cylinder 82. The first drive cylinder 82 is a fluid-actuated cylinder having a cylinder body 84 and an extendable cylinder rod 86. The cylinder body 84 is contained in the open interior 76 defined by the outer shell 74 of the inner housing 46 and extends between a first end 88 and a second end 89. The second end 89 of the cylinder body 84 is securely connected by a pivot pin 91 to the inner surface 90 of a support plate 93 at the closed back end 66 of the stationary support housing 44. Specifically, the pivot pin 91 passes through a mounting block 92 to secure the second end 89 of the cylinder body 84 to the inner surface 90. In this manner, the cylinder body 84 is securely attached to the stationary support housing 44.
The first end 88 of cylinder rod 86 is securely attached to saddle 94 by a mounting pin 96. The saddle 94 is securely attached to the inner surface 95 of the mounting beam 49, which is secured to the inner wall of the inner housing 46. When the first drive cylinder 82 is actuated, the cylinder rod 86 is forced out of the cylinder body 84, causing the inner housing 46 secured to the first end 88 of the cylinder body 84 to move outward. The inner housing 46 continues to move outward relative to the stationary support housing 44 until the cylinder rod 86 is completely extended. When the cylinder rod 86 is fully extended, the inner housing 46 is in its completely extended position.
In the preferred embodiment of the invention, the first drive cylinder 82 is a two-directional fluid-actuated cylinder such that the first drive cylinder 82 can be operated in a reverse direction to retract the cylinder rod 86 into the cylinder body 84 and move the inner housing 46 from the fully extended position to the retracted position.
In the preferred embodiment of the invention, the first drive cylinder 82 is positioned inside the outer shell 74 of the inner housing 46. Thus, when the inner housing 46 is in its extended position, the first drive cylinder 82 is concealed within the inner housing 46, as can be seen in
The outrigger leg assembly 48 is perpendicularly connected to the mounting beam 49, which is securely attached to the inner surface of the inner housing 46. The outrigger leg assembly 48 is vertically oriented and is shown in its completely retracted position in
As shown in
The outrigger leg housing 54 generally includes a bottom end 54a, a top end 54b, and an outer wall 54c. The outer wall 54c defines an open interior 100. The outer wall 54c includes a first hydraulic inlet 58 and second hydraulic inlet 60 connected to the outrigger leg housing 54 at top end 54b and bottom end 54a respectively. A first hydraulic channel 59 passes through outer wall 54c connecting the first hydraulic inlet 58 to the open interior 100 and a second hydraulic channel 61 connects second hydraulic inlet 60 to a first hydraulic cavity 104. As shown in
In the preferred embodiment of the invention, the means for moving the leg assembly 48 from its retracted position depicted in
As shown in
In the preferred embodiment of the invention, the leg assembly 48 also moves from its fully extended position depicted in
When the hydraulic cylinder 52 sufficiently retracts into the open interior 100 of the outrigger leg housing 54, the inflow end 116 of hydraulic passage 102 connects to the first hydraulic cavity 104 and allows hydraulic fluid to flow from the first hydraulic cavity 104 to a second hydraulic cavity 106 located between the bottom surface of the leg member second end 50b and the top surface of the hydraulic cylinder first end, as shown in
Although the first drive cylinder 82, the outrigger leg housing 54 and the hydraulic cylinder 52 are shown and described as being fluid-driven cylinders, it is contemplated by the inventors that each of these cylinders could be replaced by an equivalent means for driving the inner housing 46, the hydraulic cylinder 52, and the like member 50 between their extended and retracted positions. For example, it is contemplated by the inventors that a rotating screw drive mechanism, air cylinder, or other equivalent structure could replace the fluid-driven cylinders shown.
In the preferred embodiment of the invention the outrigger assemblies 40a, 40b, 42a, and 42b operate as discussed above utilizing a single source of hydraulic pressure. This results in optimal operation of the outrigger assembly during use upon ground of a varying elevation. When the outrigger assemblies 40a, 40b, 42a, and 42b begin to extend from their fully retracted position, hydraulic pressure will be supplied to each assembly evenly and the leg members 50 and hydraulic cylinders 52 will extend evenly. However, once a support pad 56 of one of the outrigger leg assemblies 40a, 40b, 42a, and 42b contacts the ground, it will require less pressure to extend the other outrigger leg assemblies. The outrigger leg assembly in contact with the ground will stop extending while the other outrigger leg assemblies continue to extend until all of the support pads are in contact with the ground. The pressure required to extend each of the outrigger leg assemblies will then be even and the mobile work machine 20 will rise and be supported in a level fashion despite the uneven extension of each of the outrigger leg assemblies. This maintains the mobile work machine's center of gravity between the outrigger leg assemblies, thus ensuring the stability of the mobile work machine 20 in its raised position, despite the ground underneath each outrigger leg assembly being of a different elevation.
Various alternatives and embodiments are contemplated as being within the scope of the following claims particularly pointing out and distinctly claiming the subject matter regard as the invention.
While the invention has been described with reference to a preferred embodiment, those skilled in the art will appreciate that certain substitutions, alterations and omissions may be made without departing from the spirit thereof. Accordingly, the foregoing description is meant to be exemplary only and should not be deemed limitative on the scope of the invention set forth with the following claims.