The present disclosure relates to vertical semi-continuous casting equipment and a vertical semi-continuous casting method using the same, and more particularly, to vertical semi-continuous casting equipment that is capable of improving productivity and recovery and a method semi-continuous casting method using the same.
In casting of a slab having a thick thickness (about 400 mm to about 1,000 mm), since it is difficult to cast the slab by using general curved casting equipment, the slab may be cast by using vertical casting equipment, but not using the curved casting equipment. However, when a slab having a very thick thickness is cast, it takes a very long time to completely solidify the slab. Thus, in case of continuous casting, there is a limitation in that a vertical part of the equipment has a very long length. Thus, a vertical semi-continuous casting method, in which casting is finished after casting a slab S having a predetermined length, and then a slab S is cast through the next charging, is used.
As shown in
In accordance with the casting method using the above-described vertical semi-continuous casting equipment, the molten steel is injected into the mold M in a state in which the plate 10 is inserted to cover a lower opening of the mold M. The molten steel supplied into the mold M is solidified by cooling water flowing through the inside of a wall of the mold M. Here, when the plate 10 vertically descends, the slab S is drawn from the mold M. As described above, when the injection of the molten steel into the mold M and the descending of the plate 10 are continuously performed, the slab S having the predetermined length may be drawn from the mold S by the descending plate 10. Also, when the slab S having the predetermined length is cast, the casting is finished, and the upper portion (top portion) of the slab S is heated by the heater.
In accordance with the vertical semi-continuous casting equipment, the casting is finished after the casting through one charging (or one heating) is performed, and then, casting through the next charging is prepared. That is, the slab S is cast as much as an amount of molten steel supplied from one ladle S to the tundish T, and then, the casting is finished. Thus, since casting through multi charging by supplying the molten steel from a plurality of ladles L to the tundish is not performed, productivity and recovery of the slab S may be deteriorated.
The present disclosure provides vertical semi-continuous casting equipment that is capable of improving productivity and recovery and a vertical semi-continuous casting method using the same.
The present disclosure also provide vertical semi-continuous casting equipment that is capable of vertically casting a slab having a length greater than that of a slab in accordance with the related art and a vertical semi-continuous casting method using the same.
In accordance with an exemplary embodiment, vertical semi-continuous casting equipment includes: a mold configured to cool molten steel, thereby casting a slab; an elevatable plate descending while supporting a lower portion of the slab that is cast in the mold to draw the slab from the mold in a state in which the slab is disposed in a direction perpendicular to the ground; and a guide device disposed under the mold to support the slab drawn from the plate, the guide device being configured to guide the descending of the slab, wherein the guide device includes first and second guide parts including: a plurality of guide rolls respectively disposed on both sides of a moving path of the plate under the mold to support the slab moving by the plate and guide the movement of the slab; and a braking unit connected to each of the guide rolls to apply braking force to the guide roll that rotates by the movement of the slab.
Each of the first and second guide parts may include a roll driving unit connected to each of the guide rolls to allow the guide roll to move forward or backward toward the moving path of the slab and the plate.
The roll driving unit may include: a support block connected to an end of the guide roll; and a horizontal moving part connected to the support block to apply forward moving force and backward moving force.
Each of the first and second guide parts may include a plurality of nozzles disposed between the plurality of guide rolls that are vertically arranged to inject cooling water to the slab.
The vertical semi-continuous casting equipment may further include a movement guide device disposed under the mold to extend in the direction perpendicular to the ground and including a guide body having an inner space along which the slab and the plate move in the direction perpendicular to the ground, the movement guide device being configured to guide the movement of the slab and the plate, wherein the first and second guide parts may be disposed on one side and the other side of the movement guide device, respectivley.
First openings vertically arranged to be spaced apart from each other may be defined in one surface of the guide body facing the first guide part, second openings vertically arranged to be spaced apart from each other may be defined in the other surface of the guide body facing the second guide part, the plurality of guide rolls of the first guide part may be arranged to correspond to the first openings, the plurality of guide rolls moving forward and backward to pass through the first openings by a horizontal driving part of the first guide part; and the plurality of guide rolls of the second guide part may be arranged to correspond to the second openings, the plurality of guide rolls moving forward and backward to pass through the second openings by a horizontal driving part of the second guide part.
The guide body may include: first and second support members vertically extending in a direction crossing positions of the plurality of first and second openings, the first and second support members being disposed to face each other; a plurality of first frames extending in a direction crossing the extension direction of the first and second support members to connect the first support member to the second support member at one side of the first and second support members, the plurality of first frames being arranged to be spaced apart from each other in the extension direction of the first and second support members; and a plurality of second frames extending in a direction crossing the extension direction of the first and second support members to connect the first support member to the second support member at the other side of the first and second support members, the plurality of second frames being arranged to be spaced apart from each other in the extension direction of the first and second support members, wherein a spaced space between the first frames may be defined as the first opening, and a spaced space between the second frames may be defined as the second opening.
The movement guide device may include a guide member disposed on an inner surface of each of the first and second support members of the guide body to extend along the extension direction of each of the first and second support members.
The vertical semi-continuous casting equipment may further include a moving cart disposed in the inner space of the guide body to support the plate, the moving cart being elevated along the extension direction of the guide body.
The vertical semi-continuous casting equipment may further include a plate moving device connected to the moving cart to elevate the moving cart.
The moving cart may include: a cart body on which the plate is seated on an upper portion thereof; a pair of rotatable first sheaves disposed to be connected both side surfaces of the cart body; a pair of rotatable second sheaves disposed on one sides of the pair of first sheaves, respectivley; and first and second gliding parts mounted on both side surfaces of the cart body, the first and second gliding parts being configured to be glided along the first and second guide members of the movement guide device.
The plate moving device may include: a rotatable first winch disposed above the outside of the movement guide device; a first wire wound to connect the first sheaves of the moving cart to the first winch; a rotatable first drum around which the first wire wound around the first winch is wound; a first motor connected to the first drum to rotate the first drum; a rotatable second winch disposed under the outside of the movement guide device; a second wire wound to connect the second sheaves of the moving cart to the second winch; a rotatable second drum around which the second wire wound around the second winch is wound; and a second motor connected to the second drum to rotate the second drum.
The vertical semi-continuous casting equipment may further include: an unloading device disposed outside the first frame of the guide body to receive the cast slab, thereby unloading the slab; and a separation device disposed outside the second frame to face the unloading device, the separation device being configured to push the cast slab disposed in the guide body toward the unloading device, thereby separating the slab from the plate.
The lowermost first frame of the plurality of first frames that are arranged to be spaced apart from each other in the extension direction of the first and second support members may be disposed at a height higher than that of the unloading device to allow a region of the guide body, which is under the lowermost first frame, to be defined as a space in which the cast slab is unloaded from the guide body.
The unloading device may receive the slab that is in the vertical state from the plate to rotate to a horizontal state.
The vertical semi-continuous casting equipment may further include a first stirring device disposed around the outside of the mold to stir the molten steel within the mold.
The vertical semi-continuous casting equipment may further include a second stirring device disposed around an upper portion of the movement guide device or in the guide roll outside the movement guide device to stir non-solidified molten steel of the slab during or after the casting.
The vertical semi-continuous casting equipment may further include a heating device that is movable between the mold and the movement guide device, wherein, when a top portion of the slab within the movement guide device ascends to be disposed between the mold and the movement guide device after the drawing of the slab from the mold is finished, the heating device may heat the top portion of the slab.
In accordance with another exemplary embodiment, a vertical semi-continuous casting method includes: allowing a plate to ascend, thereby closing a lower opening of a mold; supplying molten steel into the mold to cool the molten steel in the mold; allowing the plate to descend in a direction perpendicular to the ground, thereby continuously drawing a slab from the mold; and oscillating the mold, wherein the continuously drawing of the slab includes: allowing the slab to descend between a plurality of first guide rolls arranged in the direction perpendicular to the ground at a lower side of the mold and a plurality of second guide rolls disposed to face the plurality of first guide rolls at the lower side of the mold; and applying braking force to each of the plurality of first guide rolls and the plurality of second guide rolls according to a casting speed while the slab descends between the plurality of first guide rolls and the plurality of second guide rolls.
The vertical semi-continuous casting method may further include injecting cooling water to the slab while the slab moves between the first guide rolls and the second guide rolls.
Before the plate descends, each of the first and second guide rolls may horizontally move to adjust a distance between the first and second guide rolls according to a thickness of the slab to be cast so that the first guide rolls contact one surface of the slab, and the second guide rolls contact the other surface of the slab.
A movement guide device having an inner space and extending in the direction perpendicular to the ground may be disposed under the mold, first and second openings may be defined in one surface and the other surface of the movement guide device to correspond to the plurality of first and second guide rolls, respectively, and before the slab is drawn from the mold, the first guide rolls may horizontally move to pass through the first opening according to the thickness of the slab, and the second guide rolls may horizontally move to pass through the second opening according to the thickness of the slab.
The slab continuously drawn by the plate may move to pass through the inside of the movement guide device.
The vertical semi-continuous casting method may further include operating the first stirring device disposed around the outside of the mold to stir the molten steel within the mold.
The vertical semi-continuous casting method may further include stirring non-solidified molten steel of the slab that moves into the movement guide device during the casting or is being solidified after the casting by using a second stirring device disposed on each of one side of the first guide roll and the other side of the second guide roll.
When the casting of the slab is finished, a heating device may move between the mold and the first and second guide rolls, and a top portion of the slab may ascend to be disposed between the first and second guide rolls and be heated by using the heating device.
Exemplary embodiments can be understood in more detail from the following description taken in conjunction with the accompanying drawings, in which:
Hereinafter, specific embodiments will be described in detail with reference to the accompanying drawings. The present invention may, however, be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the present invention to those skilled in the art.
Referring to
Also, the vertical casting equipment includes a moving cart 7000 disposed inside the movement guide device 4000 to support the plate 6000 and being elevatable in the extension direction of the movement guide device 4000 and a plate moving device 8000 connected too the moving cart 7000 to provide elevation driving force to the moving cart 7000. Also, the vertical casting equipment includes an oscillation generation device (not shown) disposed outside the mold M to oscillate the mold M, a separation device 9000a disposed on one side of the movement guide device 4000 to push the cast slab S and separate the slab S from the plate 6000, and an unloading device 9000b disposed on the other side of the movement guide device 4000 to face the separation device 9000a, the unloading device 9000b vertically supporting the slab S by an operation of the separation device 9000a and horizontally rotating to unload the slab S to the outside.
Also, the vertical casting equipment include a second stirring device 2200 disposed above one side of the movement guide device 4000 or the pair of guide parts 5000a and 5000b to stir non-solidified molten steel of the slab S drawn from the mold M or non-solidified molten steel of the slab S during the solidification and a heating device 2300 moving between the foot roll 3000 and the movement guide device 4000 to heat a top area of the cast slab S.
In the vertical casting equipment in accordance with an exemplary embodiment, the ladle L, the tundish T, the mold M, the oscillation device (not shown), and the foot roll 3000 are the same as those of the general casting equipment, and thus, their detailed descriptions will be omitted, or the above-described components will be simply described.
The vertical casting equipment including the above-described constituents in accordance with an exemplary embodiment may be called vertical semi-continuous casting equipment in that slabs are continuously cast through the plurality of ladles, and then the casting is finished.
The mold M may cool and solidify molten liquid steel supplied from the tundish T to continuously cast a slab S having a rectangular section. The mold M has a cylindrical shape that has an inner space and is opened upward and downward. That is, the mold M may have a shape corresponding to that of the slab S to be cast, for example, a rectangular section. In detail, the mold M has a pair of short sides and long sides and has a space with a rectangular section therein. Of cause, the mold M may vary in shape and size according to the shape of the slab S to be cast.
The first stirring device 2100 is disposed around the outside of the mold M to stir molten steel within the mold M. The first stirring device 2100 in accordance with an exemplary embodiment may be an electro magnetic stirrer (EMS) for generating magnetic fields in the molten steel to stir the molten steel. As the molten steel within the mold M is stirred by the first stirring device 2100, an initially solidified layer of the slab S may be uniform, and also, equiaxed grain within the slab S may increase by a uniform temperature of the molten steel within the mold M to improve internal quality of the slab S.
Of cause, the first stirring device 2100 is not limited to the above-described electro magnetic stirrer (EMS). For example, various units that are capable of stirring the molten steel within the mold M may be applied.
The plate 6000 is inserted into the mold M before the casting to close the lower opening of the mold M. After the casting starts, the plate 6000 supports the slab S that is primarily solidified to descend, thereby drawing the slab S from the mold M. A portion or the whole of the plate 6000 may be inserted into the mold M before the molten steel is introduced into the mold M. Then, when the molten steel is introduced into the mold M to start the primary solidification of the molten steel, the plate 6000 gradually descends. In the state in which the plate 6000 is inserted into the mold M, an air gap between an outer circumferential surface of the plate 6000 and an inner wall of the mold M may be sealed. Thus, when the molten steel is introduced into the mold M, leakage of the molten steel through a fine spaced space between the plate 6000 and the cooling mold M may be prevented. Also, a special groove may be defined in the plate 6000 so that the slab S is easily drawn and easily separated from the plate 6000 after the solidification of the slab S is completed.
Referring to
The guide body 4100 may be a unit for allowing the slab S, the plate 6000, and the moving cart 7000 to stably move in the vertical direction. The guide body 4100 has an inner space that extends in the vertical direction and is opened upward and downward. The guide body 4100 has a section with an approximate shape corresponding to that of the slab S or the mold M. For example, when the slab S having a rectangular section is manufactured, the guide body 4100 may have a hollow with a rectangular section.
Hereinafter, a structure of the guide body 4100 will be described in more detail.
Referring to
The unloading device 9000b is disposed outside one side of both long sides of the guide body 4100, and the separation device 9000a is disposed outside the other side of both long sides of the guide body 4100. In the vertical semi-continuous casting equipment in accordance with an exemplary embodiment, the separation device 9000a is disposed outside the first frame 4100c of the guide body 4100, and the unloading device 9000b is disposed outside the second frame 4100d.
Each of the first and second support members 4100a and 4100b of the movement guide device 4000 in accordance with an exemplary embodiment has a section with the same shape as “” that is a consonant in Korean Alphabet. In more detail, the first support member 4100a includes a pair of first supports 4110a and 4120a that vertically extend and are disposed to be spaced apart from each other in a direction of the short side of the mold M or the slab S and a plurality of first connection members 4130a that connect the pair of first supports 4110a and 4120a to each other and are arranged to be spaced apart from each other in the extension direction of the first supports 4110a and 4120a.
Here, each of the pair of first supports 4110a and 4120a in accordance with an exemplary embodiment has a “” or “” shape that is a consonant in Korean Alphabet. In more detail, each of the pair of first supports 4110a and 4120a includes first members 4111 and 4121 extending in a direction corresponding to the short side direction of the slab S and second members 4112 and 4122 extending in a direction corresponding to the long side direction of the slab S. The first members 4111 and 4121 and the second members 4112 and 4122 are connected to each other in directions crossing or perpendicular to each other. Also, the two first members 4111 and 4121 constituting each of the pair of first supports 4110a and 4120a are disposed to be spaced apart from each other.
The second support member 4100b may have the same shape and constituent as the above-described first support member 4100a. The second support member 4100b includes a pair of second supports 4110b and 4120b that vertically extend and are disposed to face the pair of first supports 4110a and 4120a of the first support member 4100a and a plurality of second connection members 4130b that connect the pair of second supports 4110b and 4120b to each other and are arranged to be spaced apart from each other in the extension direction of the second supports 4110b and 4120b.
Here, each of the pair of second supports 4110b and 4120b in accordance with an exemplary embodiment has a “” or “” shape that is a consonant in Korean Alphabet. In more detail, each of the pair of second supports 4110b and 4120b includes first members 4111 and 4121 extending in a direction corresponding to the short side direction of the slab S and second members 4112 and 4122 extending in a direction corresponding to the long side direction of the slab S. The first members 4111 and 4121 and the second members 4112 and 4122 are connected to each other in directions crossing or perpendicular to each other. Also, the two first members 4111 and 4121 constituting each of the pair of first supports 4110a and 4120a are disposed to be spaced apart from each other.
When the casting of the slab S is finished, the separation device 9000a disposed outside one side of the guide body of the movement guide device 4000 pushes the slab S in an outer direction of the other side of the guide body 4100 to seat the slab S on the unloading device 9000b. That is, the cast slab S is unloaded in the direction of the other side of the guide body 4100. Thus, the plurality of first frames 4100c disposed in the direction of the other side of the guide body 4100 on which the unloading device 9000b is disposed are not arranged up to lower portions of the first and second support members 4100a and 4100b, but arranged up to an upper portion of the unloading device 9000b that vertically stands up. Thus, a region defined under the lowermost first frame 4100d of the plurality of first frames 4100c in the guide body 4100 may be defined in a space in which the slab S is separated from the movement guide device 4000.
The guide members 4300a and 4300b vertically extend inward from the first and second support members 4100a and 4100b to guide the vertical movement of the moving cart 7000, respectively. That is, the first guide member 4300a is disposed inside the first support member 4100a, and the second guide member 4300b is disposed inside the second support member 4100b. Each of the first and second guide members 4300a and 4300b in accordance with an exemplary embodiment may have a rail shape, but is not limited thereto. For example, various units that are capable of guiding the movement of the moving cart 700 may be applied.
In an exemplary embodiment, the first guide member 4300a is disposed on each of the pair of first supports 4110a and 4120a constituting the first support member 4100a, and the second guide member 4300b is disposed each of the pair of second supports 4110b and 4120b constituting the second support member 4100b. In more detail, the first guide member 4300a is disposed on an inner surface of each of the first members 4111 and 4121 and the second members 4112 and 4122 respectively constituting the pair of first supports 4110a and 4120a, and the second guide member 4300b is disposed on an inner surface of each of the first members 4111 and 4121 and the second members 4112 and 4122 respectively constituting the pair of second supports 4110b and 4120b.
The guide device 5000 may operate to support an outer surface of the slab S that is drawn from the mold M by the plate 6000, and then to assist the descending of the slab S and inject the cooling water onto the descending slab S, thereby secondarily cooling the slab S. Referring to
The first guide part includes a plurality of first guide rolls 5100a vertically arranged to be spaced apart from each other at positions facing the first opening 4200a of the movement guide device 4000 and support one long side of the descending slab S, a first roll driving unit 5200a connected to each of the plurality of first guide rolls 5100a to allow the first guide rolls 5100a to easily rotate and move horizontally or forward/backward, a first braking unit 5300a connected to each of the plurality of first guide rolls 5100a to apply braking force to the first guide rolls 5100a, thereby to adjust rotation force of the first guide rolls 5100a, a plurality of nozzles 5400a vertically spaced apart from each other between the plurality of first guide rolls 5100a to inject the cooling water onto the slab S descending into the movement guide device 4000, and a first body 5500a disposed to support and fix the plurality of first guide rolls 5100a, the plurality of first roll driving units 5200a, the plurality of first nozzles 5400a.
The second guide part includes a plurality of second guide rolls 5100b vertically arranged to be spaced apart from each other at positions facing the second opening 4200b of the movement guide device 4000 and support the other long side of the descending slab S, a second roll driving unit 5200b connected to each of the plurality of second guide rolls 5100b to allow the second guide rolls 5100b to easily rotate and move horizontally or forward/backward, a second braking unit 5300b connected to each of the plurality of second guide rolls 5100b to apply braking force to the second guide rolls 5100b, thereby to adjust rotation force of the second guide rolls 5100b, a plurality of nozzles 5400b vertically spaced apart from each other between the plurality of second guide rolls 5100b to inject the cooling water onto the slab S descending into the movement guide device 4000, and a second body 5500b disposed to support and fix the plurality of second guide rolls 5100b, the plurality of second roll driving units 5200b, the plurality of second nozzles 5400b.
The first guide roll 5100a extends in a direction corresponding to one long side of the mold M or the slab S to rotate by the movement of the slab S. Also, the plurality of first guide rolls 5100a are disposed to correspond to the plurality of first openings 4200a that are vertically arranged, respectively. That is, each of the plurality of first guide rolls 5100a is disposed to correspond to the spaced space (the first opening 4200a) between the plurality of first frames 4100c that are vertically arranged. The first guide roll 5100a move horizontally or forward/backward to pass through the first opening 4200a by the first roll driving unit 5200a.
The second guide roll 5100b extends in a direction corresponding to the other long side of the mold M or the slab S to rotate. Also, the plurality of second guide rolls 5100b are disposed to correspond to the plurality of second openings 4200b that are vertically arranged, respectively. That is, each of the plurality of second guide rolls 5100b is disposed to correspond to the spaced space (the second opening 4200b) between the plurality of second frames 4100d that are vertically arranged. The second guide roll 5100b move horizontally or forward/backward to pass through the second opening 4200b by the second roll driving unit 5200b.
The first roll driving unit 5200a, the second roll driving unit 5200b, the first braking unit 5300a, and the second braking unit 5300b have the same constituent and structure, Thus, the first driving units 5200a and the first braking unit 5300a will be described, and description with respect to the second roll driving unit 5200b and the second braking unit 5300b will be omitted or simplified.
The first roll driving unit 5200a includes a pair of first support blocks 5210a connected to one end and the other end of the first guide roll 5100a and a first horizontal moving part 5220a connected to each of the pair of first support blocks 5210a to provide driving force for the horizontal or forward/backward movement.
The pair of first support blocks 5210a may be connected to one end and the other end of the first guide roll 5100a, and a unit such as a bearing for smooth rotation of the first guide roll 5100a may be disposed in each of the pair of first support blocks 5210a. That is, the bearing is disposed in each of the pair of first support blocks 5210a, and one end and the other end of the first guide roll 5100a are connected to the bearing disposed in the first support block 5210. The first support block 5210a covers the bearing and the one end and the other end of the first guide roll 5100a connected to the bearing.
The first and second horizontal moving parts 5220a and 5220b may horizontally move the first and second guide rolls 5100a and 5100b according to a thickness of the slab S to be cast to adjust a distance between the first and second guide rolls 5100a and 5100b.
The pair of first horizontal moving part 5220a may be respectivley connected to the pair of first support blocks 5210a to provide horizontal driving force, i.e., forward/backward moving force to the pair of first support blocks 5210a, and the pair of second horizontal moving part 5220b may be respectively connected to the pair of second support blocks 5210a to provide horizontal moving force, i.e., forward/backward moving force to the pair of second support blocks 5210b.
As illustrated in
Each of the first and second horizontal moving parts 5220a and 5220b in accordance with an exemplary embodiment may be a hydraulic cylinder, but is not limited thereto. For example, various units that are capable of moving the first and second guide rolls 5100a and 5100b forward and backward may be applied.
The first and second guide rolls 5100a and 5100b support one surface and the other surface of the descending slab S that is drawn from the mold M to rotate by the descending force of the slab S. Also, the mold M may be oscillated by using a separate oscillation device to prevent the molten stall from being stuck on the inner wall of the mold M during the casting. However, when the mold M is oscillated, the slab S drawn from the mold M may be vertically oscillated or shaken. Thus, since the first and second guide rolls 5100a and 5100b support the slab S, the slab S may be slipped. The casting speed of the slab S may not be controlled to a designated or set speed due to the shaking of the slab S. Thus, the slab S may be cast at an unstable or inaccurate casting speed. This may deteriorate surface quality of the slab S and cause casting accidents.
Thus, the first and second braking units 5300a and 5300b may be respectivley provided on the first and second guide rolls 5100a and 5100b to control the rotation force of the first and second guide rolls 5100a and 5100b that rotate by the descending force of the slab S, thereby preventing the slab S from being shaken.
Each of the first and second braking units 5300a and 5300b in accordance with an exemplary embodiment may be provided as a hydraulic disc brake to adjust a hydraulic pressure, thereby controlling the braking force. The hydraulic pressure and the braking force of each of the first and second braking units 5300a and 5300b may be adequately adjusted according to the casting speed and the intensity of the oscillation.
Thus, when the slab S is cast, the first and second braking units 5300a and 5300b may operate to add predetermined braking force to the first and second guide rolls 5100a and 5100b, thereby controlling the rotation force of each of the first and second guide rolls 5100a and 5100b. Here, the first and second guide rolls 5100a and 5100b may not rotate by being synchronized with the descending speed of the plate 6000. Thus, when the shaking of the slab S occurs, the first and second guide rolls 5100a and 5100b may apply force to the slab S to interrupt the vertical movement of the slab S, thereby preventing the slab S from being shaken.
As illustrated in
In accordance with the first and second braking units 5300a and 5300b, when the oil is supplied from the supply tube 5500 to the main body, the first and second pistons 5400a and 5400b may advance to a disc direction, and thus, the first and second pads 5330a and 5330b may contact the disc. Here, when the first and second pads 5330a and 5330b respectively contact one surface and the other surface of the rotating disc, braking force may be applied to the disc by friction force. Thus, the braking force may be applied to the guide rolls 5100a and 5100b connected to the disc.
Although each of the first and second braking units 5300a and 5300b in accordance with an exemplary embodiment is provided as the hydraulic disc brake, the present disclosure is not limited thereto. For example, various units that are capable of applying the braking force to the rotation of the first and second guide rolls 5100a and 5100b to control the rotation may be applied.
The plate moving device 8000 may be a unit for allowing the plate 6000 to ascend or descend. The plate moving device 8000 in accordance with an exemplary embodiment may be a driving unit using a wire or a wire rope. The plate moving device 8000 in accordance with an exemplary embodiment includes a first driving unit 8000a disposed in an upper portion of the movement guide device 4000, a second driving unit 8000b disposed in a lower portion of the movement guide device 4000, a first wire W1 wound to connect a first sheave 7200 disposed on the moving cart 7000 to the first driving unit 8000a, and a second wire W2 wound to connect a second sheave 7300 to the second driving unit 8000b.
The first driving unit 8000a includes a pair of rotatable first winches 8100a disposed to face each other outside the upper portion of the movement guide device and around which the first wire W1 is wound, a rotatable first drum 8300a around which the first wire W1 is wound, and a first motor 8400a connected to the first drum 8300a to provide rotation force. Also, the first driving unit 8000a includes a rotatable first direction adjusting part 8200a disposed between the first winches 8100a and the first drum 8300a and around which the first wire W1 is wound to switch a direction. Here, the pair of first winches 8100a may be disposed to face the first and second support members 4100a and 4100b outside the first and second support members 4100a and 4100b of the guide body 4100.
The second driving unit 8000b includes a pair of rotatable second winches 8100b disposed to face each other outside the upper portion of the movement guide device and around which the first wire W1 is wound, a rotatable second drum 8300b around which the second wire W2 is wound, and a second motor 8400b connected to the second drum 8300b to provide rotation force. Also, the second driving unit 8000b includes a rotatable first direction adjusting part 8200a disposed between the second winches 8100b and the second drum 8300b and around which the second wire W2 is wound to switch a direction. Here, the pair of second winches 8100b may be disposed to face the first and second support members 4100a and 4100b outside the first and second support members 4100a and 4100b of the guide body 4100.
The first driving unit 8000a may pull or unwind the first wire W1 to allow the moving cart 7000 to ascend or descend. The second driving unit 8000b may allow the second wire W2 to have tension according to the ascending or descending of the moving cart, thereby allowing the plate 6000 and the moving cart 7000 to stably move.
In an exemplary embodiment, a unit in which the winch is provided to each of the first and second driving units 8000a and 8000b to wind or unwind the wires W1 and W2, thereby moving the plate 6000 is described as an example. However, the first and second driving units 8000a and 8000b are not limited thereto. For example, various units that are capable of moving the plate 6000, i.e., a hydraulic cylinder may be applied.
Although the guide device 5000 includes the two guide parts 5000a and 500b, the present disclosure is not limited thereto. For example, an additional guide part may be further provided according to various casting conditions and equipment constituents.
The moving cart 7000 supports the plate 6000 and is disposed inside the movement guide device 4000 to ascend or descend along an extension direction of the movement guide device 4000 by the plate moving device 8000 that will be described below in detail.
As illustrated in
The cart body 7100 may have a shape corresponding to that of the section of the movement guide device 4000, for example, a rectangular shape. The cart body 7100 may be elevated along the guide members 4300a and 4300b disposed inside the guide body 4100 and the movement guide device 4000. For this, first and second gliding parts 7400a and 7400b that are capable of being glided along the first and second guide members 4300a and 4300b are disposed on outer surfaces of the moving cart 7000, which faces the first and second support members 4100a and 4100b, respectivley.
That is, the first and second gliding parts 7400a and 7400b are disposed at positions corresponding to the first and second guide members 4300a and 4300b on each of one surface and the other surface of the moving cart 700 facing the first and second support members 4100a and 4100b of the guide member 4100 of the movement guide device 4000. For example, if the moving cart has the rectangular shape, as illustrated in
Each of the first and second gliding parts 7400 and 7400b includes a first gliding member 7411 and a second gliding member 7412. The first gliding member 7411 may be disposed closer to the corner than the second gliding member 7412. Thus, the first gliding member 7411 may be glided along the first and second guide members 4300a and 4300b disposed on the second members 4112 and 4122 respectively constituting the first and second support members 4100a and 4100b, and the second gliding member 7412 may be glided along the first and second guide members 4300a and 4300b disposed on the first members 4111 and 4121 respectively constituting the first and second support members 4100a and 4100b.
A ball-shaped unit or various units that are capable of being glided along the guide member may be applied as each of the first and second gliding members 7411 and 7412 in accordance with an exemplary embodiment.
The heating device 2300 may heat the top portion of the slab S before the slab S is unloaded to prevent the slab S from being solidified first from the top portion, thereby reducing the pipe defect on the top portion of the slab S. The heating device 2300 includes a heating body 2310 having a hollow with an opening through which the slab S passes and a heater 2320 disposed in the heating body 2310. The heating device 2300 in accordance with an exemplary embodiment may be an electro magnetic heater (EMH), and the heater may be an induction heating coil.
The unloading device 9000b may receive the slab S that is placed in a vertical state from the plate 6000 to rotate to a horizontal state. The unloading device 9000b includes a first seating part 9100 supporting and seating a lower portion of the slab S that is in the vertical state and separated from the plate 6000, a second seating part 9200 extending in a direction crossing the first seating part 9100 and connected to the first seating part 9100 to face a side surface of the slab S, a plurality of rotatable unloading rollers 9300 arranged in the extension direction of the second seating part 9200, and a rotation driving part 9400 disposed to connect the first and second seating parts 9100 and 9200 to each other to rotate or tilt the unloading device 9000b.
The separation device 9000a is disposed outside the movement guide device 4000 to face the unloading device 9000b and push the cast slab S toward the unloading device 9000b, thereby separating the slab S from the plate 6000. The separation device 9000a may be provided in plurality and spaced apart from each other in a vertical direction or upward/downward direction with respect to the ground. The separation device 9000a in accordance with an exemplary embodiment may be provided as the hydraulic cylinder, but the present disclosure is not limited thereto. For example, various unit that are capable of pushing the slab S to the unloading device 9000b to separate the slab S from the plate 6000 may be applied.
Hereinafter, a vertical semi-continuous casting method using the semi-continuous casting equipment in accordance with an exemplary embodiment will be described with reference to
First, the moving cart 7000 ascends through the plate moving device 8000. Then, as illustrated in
Also, the ladle L in which the molten steel is accommodated moves above the tundish T to tap the molten steel of the ladle L to the tundish.
When the molten steel of the tundish T is supplied into the mold M through the nozzle, the molten steel is primarily solidified in the mold M. Here, the solidification of the molten steel starts on the plate 6000. While the molten steel is supplied into the mold M, the first stirring device 2100 disposed outside the mold M operates to stir the molten steel within the mold M. Also, a separate oscillation device oscillates the mold M to prevent the molten steel from being stuck on the inner wall of the mold M.
Also, when the moving cart 7000 and the plate 6000 descend through the plate moving device 8000, as illustrated in
The slab S cast and drawn from the mold M descends to pass through the inside of the movement guide device 4000 as illustrated in
When the mold M is oscillated, the slab S drawn from the mold M is vertically shaken. In accordance with an exemplary embodiment, to prevent the slab S from being shaken, the braking units 5300a and 5300b are respectively disposed on the first and second guide rolls 5100a and 5100b to prevent the slab S from being shaken. That is, when the slab S is cast, the first and second braking units 5300a and 5300b may operate to add predetermined braking force to the first and second guide rolls 5100a and 5100b, thereby controlling the rotation force of each of the first and second guide rolls 5100a and 5100b. Thus, when the shaking of the slab S occurs, the first and second guide rolls 5100a and 5100b may apply force to the slab S to interrupt the vertical movement of the slab S, thereby preventing the slab S from being shaken. Also, the slab S, the plate 6000, and the moving cart 7000 descend to pass through the inside of the movement guide device 4000. Here, since the second winch 8100b tensionally supports the second wire W2 at the lower side of the plate 6000, the stable descending may be enabled.
When the slab S having a desired length is cast by the continuous casting in which the molten steel is supplied through the plurality of ladles L, as illustrated in
When the heating of the top portion of the slab S is finished, as illustrated in
In accordance with the embodiment, the molten steel may be continuously supplied through the plurality of ladles L to continuously perform the vertical casting of the slab, thereby casting a thick slab S having a thickness of about 400 mm to about 1,000 mm. That is, in case of the casting of a very large-section slab having the very thick thickness, only the casting through one charging is performed as much as an amount of molten steel that supplied from one ladle L by using the vertical semi-continuous casting equipment due to the solidification characteristics and quality limitations, and then, the casting is finished. However, the guide device 5000 and the movement guide device 4000 may be disposed under the mold M, and the braking units 5300a and 5300b may be connected to the guide rolls 5100a and 5100b to control the rotation force of the guide rolls 5100a and 5100b. Thus, the slab having the length longer than that of the slab in accordance with the related art may stably descend, the shaking of the slab S may be prevented, and the casting speed may be stabilized. Therefore, since the vertical semi-continuous casting may be performed by using the molten steel supplied from the plurality of ladles L, but not one ladle L, to improve the productivity and recovery of the slab by more than two times.
In accordance with the embodiments, the molten steel may be continuously supplied through the plurality of ladles to continuously perform the vertical casting of the slab. That is, in the related art, only the casting through the one charging is performed by using an amount of molten steel supplied from one ladle, and then, the casting is finished. Here, if the casting length of the slab having a relatively thick thickness is long, the slab may be unstable in movement to cause the casting accident. Also, since it is difficult to perform the cast at a uniform casting speed due to the unstable movement of the slab, the slab may be deteriorated in quality. However, the guide device and the movement guide device may be disposed under the mold, and the braking unit may be connected to the guide roll to control the rotation force of the guide roll. Thus, the slab having the length longer than that of the slab in accordance with the related art may stably descend, the shaking of the slab may be prevented, and the casting speed may be stabilized. Therefore, since the vertical semi-continuous casting may be performed by using the molten steel supplied from the plurality of ladles, but not one ladle, to improve the productivity and recovery of the slab by more than two times.
Although the vertical semi-continuous casting equipment and the vertical semi-continuous casting method using the same have been described with reference to the specific embodiments, they are not limited thereto. Therefore, it will be readily understood by those skilled in the art that various modifications and changes can be made thereto without departing from the spirit and scope of the present invention defined by the appended claims.
Number | Date | Country | Kind |
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10-2015-0130729 | Sep 2015 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/KR2015/011283 | 10/23/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2017/047863 | 3/23/2017 | WO | A |
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20130333473 | Cestari et al. | Dec 2013 | A1 |
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101516545 | Aug 2009 | CN |
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Number | Date | Country | |
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20180250736 A1 | Sep 2018 | US |