The present disclosure relates to step stools, and more particularly, to automatic step stools that are vertically adjustable.
This section provides background information related to the present disclosure which is not necessarily prior art.
Traditional step stools include collapsible steps that allow a user to elevate the user's body from the floor by climbing the steps. However, the user may be unable to climb steps due to a physical disability. Step stools or platforms have been developed that adjust automatically using a scissors-type linkage. However, these step stools are not suitable for home or hospital use and/or cause significant wear on the actuators used to adjust these step stools.
This section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features.
A step stool includes an inner frame, an outer frame, an actuator, and a coupler. The inner frame includes two inner pillars, and the outer frame includes two outer pillars attached to a platform near opposite ends of the platform and configured to receive the two inner pillars. The actuator is coupled to one of the two inner pillars and one of the two outer pillars, and is operable to raise the outer frame relative to the inner frame. The coupler couples the two outer pillars to each other to evenly lift the opposite ends of the platform when the actuator raises the outer frame.
Further areas of applicability will become apparent from the description provided herein. The description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
Example embodiments will now be described more fully with reference to the accompanying drawings. For purposes of clarity, the same reference numbers will be used in the drawings to identify similar elements.
Spatially relative terms, such as “left,” right,” “inner,” “outer,” “beneath,” “below,” “lower,” “above,” “upper,” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the example term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
As used herein, the term module may refer to, be part of, or include an Application Specific Integrated Circuit (ASIC); an electronic circuit; a combinational logic circuit; a field programmable gate array (FPGA); a processor (shared, dedicated, or group) that executes code; other suitable components that provide the described functionality; or a combination of some or all of the above, such as in a system-on-chip. The term module may include memory (shared, dedicated, or group) that stores code executed by the processor.
The term code, as used above, may include software, firmware, and/or microcode, and may refer to programs, routines, functions, classes, and/or objects. The term shared, as used above, means that some or all code from multiple modules may be executed using a single (shared) processor. In addition, some or all code from multiple modules may be stored by a single (shared) memory. The term group, as used above, means that some or all code from a single module may be executed using a group of processors. In addition, some or all code from a single module may be stored using a group of memories.
Referring now to
The step stool 10 includes a lower or inner frame 12 and an upper or outer frame 14. The outer frame 14 is configured to receive the inner frame 12 so that the outer frame 14 can be placed over the inner frame 12. A sliding mechanism 16 guides the outer frame 14 relative to the inner frame 12. The sliding mechanism 16 allows the outer frame 14 to slide relative to the inner frame 12 with relatively low friction resistance. The slide mechanism 16 can be positioned on the forward and rearward faces of the pillars 26, 28, as shown, or at another suitable location.
An actuator 18 is coupled to the inner frame 12 and the outer frame 14. The actuator 18 is operable to raise and lower the outer frame 14 relative to the inner frame 12. The actuator 18 depicted includes a solenoid motor that receives power via a power cord 19. Alternatively, the actuator 18 can receive power from batteries, which can be rechargeable, and the power cord 19 can be omitted. Although the actuator 18 is depicted as including a solenoid motor, the actuator 18 can be electric, pneumatic, and/or hydraulic.
A coupler 20, such as a chain and sprocket mechanism, couples opposite lateral ends of the outer frame 14 to ensure that opposite lateral ends of the outer frame 14 are raised and lowered evenly. The actuator 18 is fixed to the left side of the inner frame 12 and the left side of the outer frame 14. Thus, as the actuator 18 extends, the actuator 18 exerts an upward force on the left side of the outer frame 14 to move the left side of the outer frame 14 is moved upward. As the left side of the outer frame 14 is moved upward, an upward force is exerted on the left side of the coupler 20. The coupler 20 transmits this upward force to the right side of the outer frame 14 such that equal upward forces are exerted on opposite lateral ends of the outer frame 14.
A control module 22 housed in a control box 23 communicates with a user interface 24 via a wire 25. The control box 23 includes an upper box 23a and a lower box 23b. The control module 22 controls the actuator 18 based on input received from a user via the user interface 24. Although the control box 23 is shown mounted to the left side of the inner frame, the control box 23 can be mounted to another suitable location such as to the center of the inner frame 12 underneath the outer frame 14. Similarly, although the user interface 24 is shown as a remote control connected via the wire 25, the user interface 24 can be integrated into the outer frame 14, or into a handle fixed to the outer frame 14, and the wire 25 can be omitted.
The user interface 24 includes one or more buttons and/or a touch screen that allow a user to command the step stool to raise and lower. The control module 22 can include relays, switches, and/or a power supply. The relays can open and close based on whether the user commands the step stool to raise or lower. The switches can be limit switches that stop the actuator 18 from extending or retracting when a travel limit has been met. The travel limit can be preset by the manufacturer of the step stool and/or adjusted by the user. For example only, the travel limit can be preset to approximately 25 inches. The power supply can convert power provided by the power cord 19 into power required by the actuator 18.
The inner frame 12 includes a right column or pillar 26, a left column or pillar 28, a cross-beam 30, wheel brackets 32, and brake brackets 34. The cross-beam 30 connects the right pillar 26 to the left pillar 28. The inner frame 12 can be made of metal, such as steel or aluminum, or plastic, such as polyurethane. Wheels 36, such as castor wheels, are attached to the wheel brackets 32. The wheels 36 enable a user to roll the step stool 10 to a desired position.
The step stool 10 can include one or more motors that drive the wheels 36, and the user may control motion of the wheels 36 via the user interface 24. In one example, a motor can be coupled to each of the wheels 36 to independently drive the wheels 36. In another example, a single motor, such as the motor included in the actuator 18, can be used in conjunction with a spider gear system to independently drive the wheels 36. Independently driving the wheels 36 allows the user to automatically move the step stool 10 forward, rearward, and in a turning direction.
Object sensors 38, such as infrared sensors, can be mounted to the wheel brackets 32 or to another suitable location. The object sensors 38 detects objects underneath the outer frame 14 and inform the control module 22 when objects are detected. The control module 22 prevents the actuator 18 from lowering the outer frame 14 when objects are detected.
Stabilizer feet or brakes 40 are mounted to the under side of the brake brackets 34. The brakes 40 can be manually adjusted by the user to engage the floor and thereby prevent the step stool 10 from rolling on the wheels 36. Although the brakes 40 are depicted as manually adjustable, the brakes 40 can be automatically adjusted via the control module 22, the user interface 24, and an actuator that actuates the brakes 40. In addition, although the brakes 40 are depicted as engaging the floor, the brakes 40 can engage the wheels 36 to prevent wheels 36 from rolling and thereby prevent the step stool 10 from rolling.
The outer frame 14 includes a platform 42 having a forward ramped end 43. The outer frame 14 also includes a left column or pillar 44 and a right column or pillar 46 positioned near opposite lateral ends of the platform 42. The outer frame 14 further includes a right handle 48 and a left handle 50 mounted on top of the right pillar 44 and the left pillar 46, respectively. The platform 42 can be corrugated to prevent a user from slipping. The ramped end 43 provides a gradual transition from the floor to the top surface of the platform 42 to assist the user in stepping or rolling a wheelchair onto the platform 42. The platform 42, the pillars 44, 46, and the handles 48, 50 can be made of metal, such as steel or aluminum, or plastic, such as polyurethane.
The pillars 44, 46 and the handles 48, 50 serve as safety rails or guiderails that prevent the user from falling down and/or from falling off of the platform 42. As shown, the handles 48, 50 are generally tubular and form oval rings that the user can grab onto. However, the handles 48, 50 can have various shapes, sizes, and textures that enable the user to grip the handles 48, 50.
With specific reference to
Referring now to
The outer frame 14 includes lower brackets 66 to which the platform 42 is mounted. The platform 42 can be attached to the brackets 66 via fasteners 68, or by an alternative attachment method such as welding. The outer frame 14 also includes brackets 70 to which a cover plate 72 is attached. The cover plate 72 can be attached to the brackets 70 via fasteners 74, or by an alternative attachment method such as welding. Although only the right side of the step stool 10 is shown, the platform 42 and the handle 50 can be attached to the outer frame 14 in a similar manner on the left side of the step stool 10.
Referring now to
Referring now to
Referring now to
Near the center of the step stool 10, a retaining clip 94 can be used to retain the pin 86 within the bracket 84 of the inner frame 12. As discussed above, the bottom of the actuator 18 can be attached to the inner frame 12 using the bracket 84 and the pin 86. The retaining clip 94 can be easily removed from the pin 86 when repairing or replacing the actuator 18.
Referring now to
The chains 60 also include a second end 102 fixed to the outer frame 14 using a chain bar 104. The chain bar 104 clamps the second end 102 of the chains 60 to fix the second end 102 of the chains 60 to the outer frame 14. The chain bar 104 can be fastened or welded to the outer frame 14.
The chains 60 include chain sections 60a, 60b, 60c, and 60d. The lower sprockets 62 include a left sprocket 62a and a right sprocket 62b. The chain section 60a extends between the second end 102 of the chains 60 and the upper sprocket 64. The chain section 60b extends between the upper sprockets 64 and the lower sprocket 62b. The chain section 60c extends between the lower sprocket 62b and the lower sprocket 62a. The chain section 60d extends between the lower sprocket 62a and the first end 96 of the chains 60.
The coupler 20 can further include one or more roller guides 106 that guide the chain 60 as the chain 60 is pulled around the sprockets 62, 64. As discussed in more detail below, the roller guides 106 can be included as part of tensioners 108 that can be adjusted by a user to adjust the tension of the chain 60. The tensioners 108 can be adjusted using a fastener 110, such as a screw, that alters the height of the roller guides 106 relative to a pivot.
Referring now to
The brakes 40 can further include a lockout rod 122 that is fastened to the lever 112 via a fastener 124, such as a pin or a rivet. A bracket 126 includes a slot that guides the fastener 124 in the vertical direction, a leg beneath the slot attached to a pad 128, and a cup extending from the leg that capture a spring 130. The lockout rod 122 can be vertically adjusted via the lever 112 to a released position, as shown, in which the pad 128 does not engage the floor, and to a locked position, in which the pad 128 engages the ground. Friction maintains the lockout rod 122 in the locked position. The spring 130 acts against the bracket 126 and the pad 128 to bias the pad 128 toward the floor.
To set the brakes 40, the user can step on or depress the outside end of the lever 112, causing the lever 112 to rotate about the fastener 124 in a counterclockwise direction. In this regard, the fastener 124 acts as a pivot. As the lever 112 rotates counterclockwise, the fastener 124 is also moved downward in the slot of the bracket 126 due to the downward force of the lever 112. The counter clockwise motion of the lever 112 causes the link 114 to rotate in a clockwise direction. When the lever 112 and the link 114 are aligned or rotated just beyond alignment, the lockout rod 122 is friction fit in the locked position. This friction fit prevents the lever 112 and the link 114 from returning to the released position shown in
Referring now to
The tensioners 108 include the roller guides 106, the adjustment bolts 110, levers 134, and pivots 136. The chain section 60c can be routed above or below the roller guides 106, and the fasteners 110 can be loosened or tightened to adjust the height of the roller guides 106 relative to the pivots 136. Thus, by loosening or tightening the fastener 110, the user can adjust the tension in the chain 60.
Referring again to
With specific reference to
With specific reference to
Referring now to
Referring now to
The step stool 144 includes a coupler 146 that couples the inner surface of the pillar 46 to the underside surface of the platform 42. The coupler 146 includes a chain 148 having a first end 150 and a second end 152. The first end 150 of the chain 148 is attached to the inner surface of the pillar 46 by, for example, a chain bar welded or fastened to the inner surface of the pillar 46 and clamping the first end 150 of the chain 148. The second end 152 of the chain 148 is attached to the underside surface of the platform 42 by, for example, a chain bar fastened or welded to the underside surface of the platform 42 and clamping the second end 152 of the chain 148.
The coupler 148 also includes a forward upper sprocket 154, a rearward upper sprocket 156, a rearward lower sprocket 158, a forward lower sprocket 160, and a middle sprocket 162. The chain 148 includes chain sections 148a, 148b, 148c, 148d, and 148e. The chain section 148a extends between the first end 150 of the chain 148 and the sprocket 154. The chain section 148b extends between the sprocket 154 and the sprocket 156. The chain section 148c extends between the sprocket 156 and the sprocket 158. The chain section 148d extends between the sprocket 158 and the sprocket 160. The chain section 148e extends between the sprocket 160 and the second end 152.
With continued reference to
The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
This application is a continuation of U.S. patent application Ser. No. 13/021,998 filed on Feb. 7, 2011. This application claims the benefit and priority of U.S. Provisional Application No. 61/301,654, filed on Feb. 5, 2010. The entire disclosure of each of the above applications is incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
61301654 | Feb 2010 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 13021998 | Feb 2011 | US |
Child | 13887890 | US |